Duerkopp Adler 4181-1 Instructions For Service Manual Download Page 4

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1. General safety instructions

The non-observance of the following safety instructions can cause bodily injuries or damages to the machine.

1. The machine must only be commissioned of the instruction book and operated by persons with appropriate training.
2. Before putting into service also read the safety rules and instructions of the motor supplier.
3. The machine must be used only for the purpose intended. Use of the machine without the safety devices is not permitted.

Observe all the relevant safety regulations.

4. When gauge parts are exchanged (e.g. needle, top roller, needle plate, feed dog and bobbin) when treading, when the

workplace is left, and during service work, the machine must be disconnected from the mains by switching off the master

switch or disconnecting the mains plug.

5. Daily servicing work must be carried out only by appropriately trained persons.
6. Repairs, conversion and special maintenance work must only be carried out by technicians or persons with appropriate

training.

7. For service or repair work on pneumatic systems the machine must be disconnected from the compressed air supply system.

Exceptions to this are only adjustments and functions checks made by appropriately trained technicians.

8. Work on the electrical equipment must be carried out only by electricians or appropriately trained persons.
9. Work on parts and systems under electric current is not permitted, except as specified in regulations DIN VDE 0105.

10. Conversion or changes to the machine must be authorized by us and made only in adherence to all safety regulations.
11. For repairs, only replacement parts approved by us must be used.
12. Commissioning of the sewing head is prohibited until such time as the entire sewing unit is found to comply with EC

directives.

It is absolutely necessary to respect the safety instructions marked by these signs.

Danger of bodily injuries !

Please note also the general safety instructions.

IMPORTANT  WARNING

In spite of all safety measures made on the machines, inappropriate actions of the operator may lead to dangerous situations. In

industrial sewing machines Minerva, attention should be paid to the following still remaining possible sources of injury:

1. Moving sewing needle

- risk of injury when sewing with raised pressure foot or top roller, because the finger guard is then positioned too high.

2. Moving thread take-up lever

- risk of injury when inadvertently or intentionally inserting the finger(s) between the thread take-up lever and its guard.

3. Moving pressure member

- risk of injury when holding sewn work in immediate vicinity of the pressure member and beginning to insert under the

pressure member a considerably thicker sewn work portion,

- risk of injury when sinking the pressure member.

4. Moving and also uncovered non-moving trimming knive

- danger of accident when holding and guiding the sewn parts when sewing

- danger of accident when handling the sewn parts even with the switched off trimming mechanism, without having

switched off the main switch

5. When switched off, the clutch motor slows down by inertia but would be reactivated by an accidental treading down of the

motor treadle. To avoid such risk, it is advised to hold the handwheel by hand and slightly to depress the motor treadle.

2. Introduction

This service book contains instruction for regulating the mechanisms of the sewing machine head.
The instructions for use and for putting the machine into operation and for the control of the stopmotor are not included in this

service book, but they are supplied as separate publications.
This service book is universal for all subclasses of the machine - it contains setting procedures for all elements which may be

placed on the machine of the given class. When the supplied subclass of this machine does not include some element, then it is

possible to leave out the respective parts of the instructions. The optional equipments of the machine and the respective

configurations of the subclasses of the machine are given in the operating instructions.
This sewing machine disposes of a large extent of its use. The machine should be set with respect to the parameters of the sewn

material, the sewing thread etc. The setting for the individual categories is given in the chapter 12.2.
For setting the machine, simple setting aids are used which are included in the accessory of the machine. Besides these aids,

universal measuring devices are used, such as slide calliper, feeler gauges and dynamometer for measuring the thread tension.

Summary of Contents for 4181-1

Page 1: ...for service 4181 1 Minerva Boskovice a s Sokolsk 60 CZ 680 17 Boskovice Tel 420 501 453434 453433 494111 Fax 420 501 452165 http www minerva boskovice com Edition 04 2002 Printed in Czech Republic 735...

Page 2: ...of the needle feed and of the lower feed wheel 10 3 5 1 Description 3 5 2 Stitch length mechanism 3 5 2 1 Setting the upper eccentric 3 5 2 2 Setting the prop 3 5 2 3 a Forward and rearward stitch len...

Page 3: ...5 4 1 Replacement of the knife and setting of the distance between the knife and the throat plate insert 5 4 2 Setting of the knife position turning in the sewing direction 5 4 3 Height setting of the...

Page 4: ...wing still remaining possible sources of injury 1 Moving sewing needle risk of injury when sewing with raised pressure foot or top roller because the finger guard is then positioned too high 2 Moving...

Page 5: ...both screws 2 By turning the screws 3 and 4 set the required distance A After having set it tighten carefully the screws By axial shifting of the gear wheel 5 set the axial clearance in such a way th...

Page 6: ...needle 2 After having introduced a suitable screwdriver between the protective sheet and the hook body 3 we shall reduce the play by levering in applying the pressure on the protective sheet in the se...

Page 7: ...1 relative to the gear wheel 2 should ensure the accessibility of the screw 5 at the moment when the hook point 3 comes to lie opposite the needle 4 The wheel 2 is to be set with its gear rim symmetr...

Page 8: ...he take up lever is of aluminum and is provided with a stuck in eye for two threads The connecting rod 2 is mounted on the eccentric pin 3 by means of which the thread mechanism is adjusted for a big...

Page 9: ...of the needle bar height may cause the striking of the hook point against the needle 3 2 4 Side setting of the needle bar holder The correct position of this holder is in such case when the needle bar...

Page 10: ...g The directions E between the needle and the edge of the piercing hole must be the same both at the beginning and at the end of the needle feeding Caution Danger of injury Switch off the main switch...

Page 11: ...ated by means of the nut 1 The force of tensioning the thread is measured by the dynamometer 2 as it is shown on the illustration The size of this force differs according to the category of sewing and...

Page 12: ...1 In this way the whole mechanism im mobilizes 3 4 5 Setting the thread limiter The thread limiter is to be set in such a way that when sewing and passing the thread through the most distant point of...

Page 13: ...ng the setting operation wait until the motor stops Set the angle 90 on the handwheel 2 and lock it with the screw 5 which is included in the accessory of the machine tighten it carefully Insert the s...

Page 14: ...h length excepting the first sewing category where the stitch length of the indicator is 3 mm Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the m...

Page 15: ...y means of the spring washer 11 The plate 5 lining is then pushed by means of a flat profiled spring 2 against the cover of the clutch 1 In the position when the wedge is disengaged the star 4 is push...

Page 16: ...o be side set in such a way that the shifting of the clutches is done at the moment when the clutch disks 3 do not move which means when they are at the dead center of their oscillating movement This...

Page 17: ...2 is to be corrected Caution Dangere of injury Switch off the main switch Before starting the setting operation wait until the motor stops Loosen the screw 3 Loosen the screw 4 Loosen or tighten the s...

Page 18: ...er 5 Loosen the screw 4 and set the required value A 0 2 mm Tighten the screw 4 Setting the force of the top roller 1 In screwing in the screw 2 the force of the top roller is increased and inversely...

Page 19: ...leys are in line The setting thereof is to be done as follows Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Loosen the screws 1 o...

Page 20: ...pulley 20 and pull out the feeding shaft 22 from the arm in such a way that it is possible to remove the indented belt 23 from the arm of the machine Replace the belt with a new one and proceed to the...

Page 21: ...chine can be supplied with two types of top roller namely with the diameter of 25 mm and with the diameter of 35 mm The suitability of the diameter used depends on the type of sewing and on the concre...

Page 22: ...m 6 Tighten the screw 1 check the set up clearance 3 6 8 4 Replacement of the top roller When replacing the top roller proceed as follows Caution Danger of injury Switch off the main switch Before sta...

Page 23: ...leaves the space of the bobbin the pressing function of the cam on the winders shaft is interrupted and it moves in the sense of the arrow A fine setting is to be done on an incorporated condition in...

Page 24: ...pposite case when the hook is blocked but the clutch does not disengage the disengaging moment of the clutch is to be reduced in turning the screws to the left Caution The clutch guarantees only one m...

Page 25: ...3 11 1 Tensioning Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops The belt is correctly tensioned when the opposite sides of the b...

Page 26: ...ubricates the gear of the hook drive 3 13 2 Refilling oil For lubricating the machine oil Esso SP NK 10 is used or other oil with the same quality When putting the machine into operation each mechanis...

Page 27: ...e loosened screw 4 put the holder of the pickup roller 1 up to the stop against the bracket 5 and at the same time the shaft 2 up to the stop against the shaft 3 With the holder 1 held on the stop shi...

Page 28: ...h a way that the measure A 0 1 to 0 5 mm is attained Tighten the screw 4 4 6 Setting the height of the fixed knife and of the retaining spring of the lower thread The fixed knife 1 and the retaining s...

Page 29: ...orce for pulling the thread from the retaining spring is attained The pulling force is tested using a screwdriver 4 according to the illustration Caution The setting of the retaining spring 1 depends...

Page 30: ...he trimming knife lifting The standard size of the trimming knife lift is set up to about 2 5 mm which suits the majority of the sewing operations For trimming difficult materials this lift is to be i...

Page 31: ...hand wheel until the needle enters the throat plate Loosen the screws 2 and 3 and adjust the knife with the holder 4 and the sleeve 5 as required Tighten the screws 2 and 3 Setting for models with inn...

Page 32: ...nd lever 9 in turning it to the right After having engaged the trimming mechanism the hand lever returns into its starting position up to the stop 10 by means of the torsion spring 11 The trimming mec...

Page 33: ...aving switched off the trimming This means the spring should individually be set up in accordance with the thickness and the stiffness of the trimmed material Caution Danger of injury Switch off the m...

Page 34: ...with regard to the protection of the trimming knife cutting edge and to the possibility of injury 6 Lifting the top roller by electromagnet 6 1 Description The core of the electromagnet respectively i...

Page 35: ...r feed direction 7 2 Electromagnet height setting Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Set the maximum stitch length Set...

Page 36: ...machine head 9 Drive control panel position sensor The detailed information concerning the drive the control panel and the setting of the position sensor is given in the manual of the drive and of the...

Page 37: ...ewing 3 medium heavy duty sewing In the factory where this machine has been manufactured the machine has been set with respect to the standard parameters of the required sewing category which is desig...

Page 38: ...hread it is necessary to modify the tension of the retaining spring of the trimming device according to the paragraph 4 7 6 When changing markedly the sewing category together with a marked change of...

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