Duerkopp Adler 4181-1 Instructions For Service Manual Download Page 24

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3.9 Safety clutch

3.9.1 Description

The machine is provided with a safety clutch which enables

the turning through of the lower belt wheel (1) on the hub of

the lower shaft (2), when the hook is blocked. This blocking

occurs due to the penetration of thread into the hook path.

With current running, this clutch should not disengage during

the normal running. The mutual connection of the belt wheel

(1) with the hub is enabled by the pins (5) which fit with their

conic ends into the holes of the belt wheel. The pins are pushed

by the springs (4). Putting the clutch in its working position,

eventual checking its correct position are to be done in

blocking the hook using a screwdriver and in turning a bit the

handwheel.

3.9.2 Setting the disengaging moment

Caution! Danger of injury!

Switch off the main switch! Before starting the

setting operation, wait until the motor stops!

The moment of 8 to 9 Nm is correctly set, when the screwed in

adjusting screws (3) come to lie 0.5 to 1.5 mm under the face

of the hub (2). When the clutch disengages during a normal

run, the screws are to be turned by one thread to the right and

a test is to be done during the running. In an opposite case,

when the hook is blocked, but the clutch does not disengage,

the disengaging moment of the clutch is to be reduced in

turning the screws to the left.

Caution!

The  clutch  guarantees  only  one  mutual  position

of  the hub of  the lower  shaft  (2)  and that  of  the

belt wheel (1). No checking according to the gauge

marks is needed. Putting  the clutch out of operation by

excessive tightening of the screws (3) can cause, when

blocking the hook, the destruction of the gear within the

drive of the hook.

3.10 Indented belt transmission

3.10.1 Setting the tensioning roller of the

indented belt

The optimum tension of the indented belt (1) is attained in

setting the tensioning roller (2) in such position, when the

roller applies the pressure of F = 20 N against the belt. The

roller must be side set in such a way that the edge of the

indented belt does not overlap over the edge of the roller.

Caution! Danger of injury!

Switch off the main switch! Before starting the

setting operation, wait until the motor stops!

- Remove the handwheel and the belt guard, remove the V-

belt.

- Unlock  the fastening of  the loop, on which  the roller (2)

is mounted in such a way that the loop turns freely.

- Lift the roller (2) upwards and, thereafter, using the dynamo-

meter (4), pull horizontally the roller in applying the force of

2O N. In this position, tighten the fastening screw (3).

- Check the side shifting of the roller.

Summary of Contents for 4181-1

Page 1: ...for service 4181 1 Minerva Boskovice a s Sokolsk 60 CZ 680 17 Boskovice Tel 420 501 453434 453433 494111 Fax 420 501 452165 http www minerva boskovice com Edition 04 2002 Printed in Czech Republic 735...

Page 2: ...of the needle feed and of the lower feed wheel 10 3 5 1 Description 3 5 2 Stitch length mechanism 3 5 2 1 Setting the upper eccentric 3 5 2 2 Setting the prop 3 5 2 3 a Forward and rearward stitch len...

Page 3: ...5 4 1 Replacement of the knife and setting of the distance between the knife and the throat plate insert 5 4 2 Setting of the knife position turning in the sewing direction 5 4 3 Height setting of the...

Page 4: ...wing still remaining possible sources of injury 1 Moving sewing needle risk of injury when sewing with raised pressure foot or top roller because the finger guard is then positioned too high 2 Moving...

Page 5: ...both screws 2 By turning the screws 3 and 4 set the required distance A After having set it tighten carefully the screws By axial shifting of the gear wheel 5 set the axial clearance in such a way th...

Page 6: ...needle 2 After having introduced a suitable screwdriver between the protective sheet and the hook body 3 we shall reduce the play by levering in applying the pressure on the protective sheet in the se...

Page 7: ...1 relative to the gear wheel 2 should ensure the accessibility of the screw 5 at the moment when the hook point 3 comes to lie opposite the needle 4 The wheel 2 is to be set with its gear rim symmetr...

Page 8: ...he take up lever is of aluminum and is provided with a stuck in eye for two threads The connecting rod 2 is mounted on the eccentric pin 3 by means of which the thread mechanism is adjusted for a big...

Page 9: ...of the needle bar height may cause the striking of the hook point against the needle 3 2 4 Side setting of the needle bar holder The correct position of this holder is in such case when the needle bar...

Page 10: ...g The directions E between the needle and the edge of the piercing hole must be the same both at the beginning and at the end of the needle feeding Caution Danger of injury Switch off the main switch...

Page 11: ...ated by means of the nut 1 The force of tensioning the thread is measured by the dynamometer 2 as it is shown on the illustration The size of this force differs according to the category of sewing and...

Page 12: ...1 In this way the whole mechanism im mobilizes 3 4 5 Setting the thread limiter The thread limiter is to be set in such a way that when sewing and passing the thread through the most distant point of...

Page 13: ...ng the setting operation wait until the motor stops Set the angle 90 on the handwheel 2 and lock it with the screw 5 which is included in the accessory of the machine tighten it carefully Insert the s...

Page 14: ...h length excepting the first sewing category where the stitch length of the indicator is 3 mm Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the m...

Page 15: ...y means of the spring washer 11 The plate 5 lining is then pushed by means of a flat profiled spring 2 against the cover of the clutch 1 In the position when the wedge is disengaged the star 4 is push...

Page 16: ...o be side set in such a way that the shifting of the clutches is done at the moment when the clutch disks 3 do not move which means when they are at the dead center of their oscillating movement This...

Page 17: ...2 is to be corrected Caution Dangere of injury Switch off the main switch Before starting the setting operation wait until the motor stops Loosen the screw 3 Loosen the screw 4 Loosen or tighten the s...

Page 18: ...er 5 Loosen the screw 4 and set the required value A 0 2 mm Tighten the screw 4 Setting the force of the top roller 1 In screwing in the screw 2 the force of the top roller is increased and inversely...

Page 19: ...leys are in line The setting thereof is to be done as follows Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Loosen the screws 1 o...

Page 20: ...pulley 20 and pull out the feeding shaft 22 from the arm in such a way that it is possible to remove the indented belt 23 from the arm of the machine Replace the belt with a new one and proceed to the...

Page 21: ...chine can be supplied with two types of top roller namely with the diameter of 25 mm and with the diameter of 35 mm The suitability of the diameter used depends on the type of sewing and on the concre...

Page 22: ...m 6 Tighten the screw 1 check the set up clearance 3 6 8 4 Replacement of the top roller When replacing the top roller proceed as follows Caution Danger of injury Switch off the main switch Before sta...

Page 23: ...leaves the space of the bobbin the pressing function of the cam on the winders shaft is interrupted and it moves in the sense of the arrow A fine setting is to be done on an incorporated condition in...

Page 24: ...pposite case when the hook is blocked but the clutch does not disengage the disengaging moment of the clutch is to be reduced in turning the screws to the left Caution The clutch guarantees only one m...

Page 25: ...3 11 1 Tensioning Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops The belt is correctly tensioned when the opposite sides of the b...

Page 26: ...ubricates the gear of the hook drive 3 13 2 Refilling oil For lubricating the machine oil Esso SP NK 10 is used or other oil with the same quality When putting the machine into operation each mechanis...

Page 27: ...e loosened screw 4 put the holder of the pickup roller 1 up to the stop against the bracket 5 and at the same time the shaft 2 up to the stop against the shaft 3 With the holder 1 held on the stop shi...

Page 28: ...h a way that the measure A 0 1 to 0 5 mm is attained Tighten the screw 4 4 6 Setting the height of the fixed knife and of the retaining spring of the lower thread The fixed knife 1 and the retaining s...

Page 29: ...orce for pulling the thread from the retaining spring is attained The pulling force is tested using a screwdriver 4 according to the illustration Caution The setting of the retaining spring 1 depends...

Page 30: ...he trimming knife lifting The standard size of the trimming knife lift is set up to about 2 5 mm which suits the majority of the sewing operations For trimming difficult materials this lift is to be i...

Page 31: ...hand wheel until the needle enters the throat plate Loosen the screws 2 and 3 and adjust the knife with the holder 4 and the sleeve 5 as required Tighten the screws 2 and 3 Setting for models with inn...

Page 32: ...nd lever 9 in turning it to the right After having engaged the trimming mechanism the hand lever returns into its starting position up to the stop 10 by means of the torsion spring 11 The trimming mec...

Page 33: ...aving switched off the trimming This means the spring should individually be set up in accordance with the thickness and the stiffness of the trimmed material Caution Danger of injury Switch off the m...

Page 34: ...with regard to the protection of the trimming knife cutting edge and to the possibility of injury 6 Lifting the top roller by electromagnet 6 1 Description The core of the electromagnet respectively i...

Page 35: ...r feed direction 7 2 Electromagnet height setting Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Set the maximum stitch length Set...

Page 36: ...machine head 9 Drive control panel position sensor The detailed information concerning the drive the control panel and the setting of the position sensor is given in the manual of the drive and of the...

Page 37: ...ewing 3 medium heavy duty sewing In the factory where this machine has been manufactured the machine has been set with respect to the standard parameters of the required sewing category which is desig...

Page 38: ...hread it is necessary to modify the tension of the retaining spring of the trimming device according to the paragraph 4 7 6 When changing markedly the sewing category together with a marked change of...

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