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E

Use and maintenance manual

SPORT 1000

Summary of Contents for SPORTCLASSIC SPORT 1000

Page 1: ...1 E Use and maintenance manual SPORT 1000...

Page 2: ...2 E...

Page 3: ...thorized service centres We also provide an information service for all Ducati owners and enthusiasts for any advice and suggestions you might need Enjoy the ride Notes Ducati Motor Holding S p A cann...

Page 4: ...Right hand handlebar switch 23 Throttle twistgrip 24 Front brake lever 24 Rear brake pedal 25 Gearchange pedal 25 Adjusting the position of the gearchange and rear brake pedals 26 Main components and...

Page 5: ...ed out by the dealer 67 Technical data 68 Dimensions 68 Weights 68 Fuel lubricants and other fluids 69 Engine 70 Timing system 70 Performance data 71 Brakes 71 Transmission 72 Frame 73 Wheels 73 Tyres...

Page 6: ...han original Ducati spare parts during the warranty period the warranty is automatically invalidated Symbols Ducati Motor Holding S p A advises you to read this manual carefully in order to familiaris...

Page 7: ...its where these are indicated and always adapt your speed to suit the current visibility road and traffic conditions Always signal your intention to turn or change lane in good time using the appropri...

Page 8: ...nal accessories should not exceed 390 kg Arrange your luggage or heavy accessories in the lowest possible position and as close to centre of the motorcycle as possible Secure the luggage firmly to the...

Page 9: ...motorcycles have two identification numbers one for the frame fig 1 and one for the engine fig 2 Notes These numbers indicate the motorcycle model and should be quoted when ordering spare parts Frame...

Page 10: ...information carefully before you use the controls Position of motorcycle controls fig 3 1 Instrument panel 2 Key operated ignition switch and steering lock 3 Left hand handlebar switch 4 Clutch lever...

Page 11: ...ow This light should come on when the ignition is switched to ON and normally goes out a few seconds after engine starts It may come on briefly if the engine is very hot but should go out again as eng...

Page 12: ...ter km Shows total distance travelled Trip meter km Indicates the distance travelled since last reset Fuel reserve trip counter When the fuel level warning light is on displays the number of kilometre...

Page 13: ...isplay is reset LCD 1 LCD functions 2 If button B fig 6 is pressed with the ignition key at ON the display shows the clock and the oil temperature Setting the clock Press B fig 6 for at least 2 second...

Page 14: ...FUEL Service indicator function The MAInt message on display 1 fig 6 indicates that the service interval has been reached it will be displayed for 5 seconds each time the ignition is switched on When...

Page 15: ...nly be reactivated the next time the key is turned from OFF to ON or the engine is started in the second case after normal use of the motorcycle with the lights on if the engine is shut off using the...

Page 16: ...sed for normal everyday use of your motorcycle Your dealer may ask you to produce the red key in order to carry out certain service operations For security reasons the red key cannot be replaced In ca...

Page 17: ...start when the key is at On Warning Keep the CODE CARD in a safe place It is advisable to always carry the electronic code shown on the CODE CARD with you when using the motorcycle in case it is neces...

Page 18: ...e The digit entered is acknowledged and the EOBD light comes on and stays on for the pre set time of 4 seconds Repeat the operation until you have entered the final digit If no operation is performed...

Page 19: ...signal from the immobilizer system has been cleared e g with the override procedure using the throttle twistgrip Turn the key to OFF and back to ON the immobilizer light should return to its normal st...

Page 20: ...nables lights and engine operation B OFF disables lights and engine operation C LOCK the steering is locked D P sidelight and steering lock Notes To turn the key to the last two positions push it in b...

Page 21: ...low beam headlight on position high beam headlight on 2 Switch 3 position turn signal centre position off position left turn position right turn To cancel the turn signal press the lever once it has r...

Page 22: ...he clutch lever 1 is operated drive from the engine to the gearbox and the rear wheel is disengaged Correct use of the clutch lever is very important in all riding situations especially when moving of...

Page 23: ...tended for use in emergencies when you need to stop the engine quickly After stopping the engine return the switch to the position to start the engine Important Riding with the headlight on turning of...

Page 24: ...position idling speed Front brake lever fig 14 Pull the lever 2 towards the twistgrip to operate the front brake The system is hydraulically assisted and you only need to pull the lever gently The bra...

Page 25: ...al position N with automatic return and two directions of movement downwards push down on the pedal to engage 1st gear and to shift down At this point the N warning light on the instrument panel will...

Page 26: ...an be adjusted to suit the requirements of the rider To adjust the position proceed as follows restrain the tie rod 1 and slacken the locknuts 2 and 3 Notes The locknut 2 has a left hand thread Turn t...

Page 27: ...ghten the locknut 4 Operate the pedal by hand to make sure it has 1 5 to 2 mm of free play before the brake begins to bite If not adjust the length of the master cylinder pushrod as follows Slacken of...

Page 28: ...ces Position on motorcycle fig 19 1 Fuel tank filler cap 2 Seat lock and helmet holder 3 Sidestand 4 Rearview mirrors 5 Rear shock absorber adjusters 6 Catalytic converter except USA version 7 Seat co...

Page 29: ...ft the cap Closing Close the cap 2 with the key inserted and press it into its seat Turn the key anticlockwise to the initial position and remove it Replace the lock cover 1 Notes The cap 2 can only b...

Page 30: ...lmet holder Opening fig 22 Insert the key in the lock 1 and turn it clockwise to raise the rear of the seat Withdraw the pins 3 from the catches 2 on the frame and pull the seat to the rear 0 1 OPE N...

Page 31: ...motorcycle is parked Do not leave the helmet attached in this way when riding the motorcycle as it can interfere with your movements and cause loss of control of the motorcycle Closing Make sure all p...

Page 32: ...lt the motorcycle until the sidestand is resting on the ground Warning Do not sit on the motorcycle when it is supported on the sidestand To raise the sidestand to rest position horizontal position ti...

Page 33: ...the fully closed position clockwise unscrew the adjuster 1 by 12 clicks unscrew the adjuster 2 by 12 clicks The adjuster 3 located at the top of the shock absorber serves to adjust the preload on the...

Page 34: ...brakes and suspension For the first 100 km use the brakes gently Do not brake violently or keep brake applied for too long This will enable a correct break in of friction material on brake pads agains...

Page 35: ...heck the fuel level in the tank Re fuel if necessary page 40 Engine oil level Check the oil level in the sump through the sight glass Top up if necessary page 60 Brake and clutch fluid Check the fluid...

Page 36: ...green light N and the red light on the instrument panel come on Important The oil pressure warning light should go out a few seconds after the engine has started page 11 Notes The engine can be start...

Page 37: ...on 2 the starter motor operates automatically for a maximum time determined by the engine temperature The system disengages the starter motor as soon as the engine starts If the engine fails to start...

Page 38: ...e held in longer than necessary after a gear is engaged otherwise friction parts may overheat and wear out Braking Slow down in time change down to use the engine brake then apply both brakes Pull in...

Page 39: ...ake sure that there is proper ventilation and that the motorcycle is not near a source of heat If necessary you can leave the sidelights on by turning the key to position P Important Do not leave the...

Page 40: ...refuelling The fuel level should always be below the rim of the filler cap recess fig 30 Warning Use fuel with low lead content and an original octane number of at least 95 Check that no fuel is trap...

Page 41: ...fastening cable toolkit for routine maintenance operations and checks To access the compartment unlock and remove the seat see page 30 undo the bolt 2 and raise the cover 3 Toolkit fig 32 Contains spa...

Page 42: ...Dealer or Authorized Service Centre Important It is recommended that all brake and clutch hoses be renewed every four years Brake system If there is excessive play at the brake lever or pedal even tho...

Page 43: ...dicates air in the system Contact a Ducati Dealer or Authorized Service Centre to have the system inspected and the air bled from the system Warning The clutch fluid level in the reservoir tends to ri...

Page 44: ...ked without removing them from the calipers If the grooves in the pad friction material are still visible the pad is still in good condition Rear brake The thickness of the friction material on each p...

Page 45: ...event these problems periodically lubricate the ends of each control cable with SHELL Advance Grease or Retinax LX2 Open the twistgrip housing by unscrewing the two screws 1 fig 36 and lubricate the e...

Page 46: ...measured in terms of rotation of the outer circumference of the twistgrip If this is not the case adjust the cable by means of the adjusters 1 on the throttle body fig 39 Important To adjust the free...

Page 47: ...he rear of the motorcycle in order to remove it from the mounting tray Warning The battery produces explosive gases keep it away from heat sources and flames Charge the battery in a well ventilated ar...

Page 48: ...ery out of the reach of children Charge the battery at 1 A for 5 to 10 hours Replace the battery in the mounting tray 2 fig 40 and fix the mounting tray to the frame by tightening the bolts 1 fig 40 t...

Page 49: ...by the same amount to tighten the chain or unscrew them to slacken it In the latter case you will need to push the wheel forward Important An incorrectly tensioned chain will lead to accelerated wear...

Page 50: ...s when cleaning the chain use special solvents and avoid aggressive washing with high pressure steam cleaners After cleaning blow the chain dry with compressed air or wipe with an absorbent material t...

Page 51: ...Headlight To access the headlight bulbs loosen the lower bolt 1 that secures the lens reflector assembly to the shell Disconnect the wiring connector 2 fig 45 from the headlight bulb Release the bulb...

Page 52: ...to ensure the bulb is correctly positioned engage the end of the clip 3 fig 45 with the mount in the headlight body Reconnect the wiring To renew the sidelight bulb detach the wiring connector The bul...

Page 53: ...the lens 2 from the turn signal support The bulb has a bayonet type end fitting to remove it push it in and turn it counter clockwise Push in the new bulb and turn it clockwise until it clicks into pl...

Page 54: ...assembly 4 from the bulb holder 5 Change the bulb and insert the bulb assembly 4 in the bulb holder 5 Refit the lens 2 with the bulb holder 5 to the turn signal support 3 inserting the two pins on th...

Page 55: ...of the number plate light withdraw the bulb holder from inside the number plate holder Extract the bulb and renew it Notes To avoid pulling on the wires hold the bulb holder by point A fig 51 when pu...

Page 56: ...1 fig 52 securing the lens and remove it The bulb has a bayonet type end fitting to remove it push it in and turn it counter clockwise Push in the new bulb and turn it clockwise until it clicks into...

Page 57: ...torcycle If possible perform this check in conditions of low ambient light Switch on the low beam headlight The height of the upper limit between the dark area and the lit area must not be more than n...

Page 58: ...find that one of the tyres is slightly deflated check the tyre for slow punctures Warning In case of a puncture change both the tyre and inner tube Replace with tyres and inner tubes of the original b...

Page 59: ...than 2 mm and in any case not less than the legal limit Important Visually inspect the tyres at regular intervals for cracks and cuts especially on the side walls and bulges or large stains that indi...

Page 60: ...HELL Advance Ultra 4 engine oil Remove the oil filler cap 2 and top up until the oil reaches the required level Replace the filler cap Important To change the engine oil and oil filters at the interva...

Page 61: ...de if it is worn or glazed renew the spark plug Check the electrode gap which must be 0 6 to 0 7 mm Important If adjustment is required bend the side electrode carefully A gap outside the specified li...

Page 62: ...heel hub assembly electrical system front fork seals air inlets or exhaust silencers and consequently impair safety If parts of the engine are unusually dirty or greasy use a degreasing agent avoiding...

Page 63: ...isconnect and remove the battery If the motorcycle has been left unused for more than a month the battery should be checked and re charged if necessary Protect the motorcycle with a specific motorcycl...

Page 64: ...Months 6 12 24 36 48 60 Change the engine oil Change the engine oil filter Clean the engine oil pick up filter Checking the engine oil pressure Check adjust the valve clearances 1 Check the tension of...

Page 65: ...c pack Renew if necessary 1 Check the rear wheel cush drive Check the wheel hub bearings Check the indicators and lighting Check tightness of nuts and bolts securing the engine to the frame Check the...

Page 66: ...pecified distance intervals Check the front sprocket retaining bolts General lubrication and greasing Check and recharge the battery Road test the motorcycle General cleaning Check the wheels and spok...

Page 67: ...e intervals km miles or months whichever occurs first List of operations with frequency distance or time interval km x1000 1 miles x1000 0 6 Months 6 Check the engine oil level Check the brake and clu...

Page 68: ...hout liquids and battery Fully laden 390 kg Warning Failure to observe weight limits could result in poor handling and impair the performance of your motorcycle and could result in loss of control 745...

Page 69: ...dm3 litres Unleaded fuel with at least 95 octane rating 15 Sump and filter SHELL Advance Ultra 4 3 9 Front rear brake and clutch circuits Special hydraulic fluid SHELL Advance Brake Dot 4 Protection f...

Page 70: ...limits in any running conditions Timing system Desmodromic with two valves per cylinder operated by four rocker arms two opening rockers and two closing rockers and one overhead camshaft Driven by the...

Page 71: ...e 88 cm2 Differential bore brake calipers Make BREMBO Type 30 32 pistons Friction material Toshiba TT 2172 HH Master cylinder type PSC 16 Rear With fixed drilled steel disc Braking surface material st...

Page 72: ...W Dimensions 5 8 x5 16 No of links 100 Important The above gear ratios are approved and should not be modified under any circumstances However if you wish to tune up your motorcycle for competitions o...

Page 73: ...rake 24 Trail 92 mm Wheels Spoked wheels Front Dimensions 3 50x17 Rear Make BREMBO Dimensions 5 50x17 The front wheel has a removable axle Tyres Front Radial with inner tube Size 120 70 R17 Rear Radi...

Page 74: ...d adjustment are pivot mounted to the aluminium swingarm The swingarm pivots on a shaft which passes through the engine This system gives the motorcycle excellent stability Shock absorber travel 94 5...

Page 75: ...ulb type W16W 12 V 16 W Horn Brake light switches Battery 12 V 10 Ah Alternator 12 V 520 W Electronic voltage regulator rectifier protected by a 30 A fuse near the battery Starter motor 12 V 0 7 kW Ta...

Page 76: ...fuse 2 on the side of the fusebox fig 62 protects the electronic voltage regulator To access this fuse remove the protective cap 3 A blown fuse can be identified by a broken filament 4 fig 63 Importan...

Page 77: ...al cylinder spark plug 1 24 Horizontal cylinder spark plug 2 25 Vertical cylinder spark plug 1 26 Vertical cylinder spark plug 2 27 Stepper motor 28 Horizontal cylinder injector 29 Vertical cylinder i...

Page 78: ...lectrical system wiring diagram can be found at the end of this manual Key to the fusebox Pos Device Val 1 Key on starter contactor lambda 10 A 2 Side light high beam low beam headlight 15 A 3 Brake l...

Page 79: ...79 E Routine maintenance record km Name of Ducati Service Mileage Date 1000 12000 24000 36000 48000 60000...

Page 80: ...80 E...

Page 81: ...rom the Hotline Safety warnings Traffic Rules vary from jurisdiction to jurisdiction Know the regulations in your jurisdiction before riding this motorcycle Warning This motorcycle is designed and int...

Page 82: ...any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or deliv...

Page 83: ...euver will be reduced All of your actions should be smooth under these conditions Sudden acceleration braking or turning may cause loss of control When the roadway is wet rely more on the throttle to...

Page 84: ...nents caused by the use of such accessories will not be remedied under warranty Warning Do not ride the motorcycle with helmets attached to the hook the helmets could cause an accident by distracting...

Page 85: ...E USA 85 1 1 6 5 7 2 8 4 6 only Canada 3 Label location fig B fig B...

Page 86: ...all applicable Federal Motor Vehicle Safety standards in effect on the date of manufacture shown above Type classification Motorcycle Vehicle I D No ZDM1TB9PXWB000001 VEHICLE EMISSION CONTROL INFORMAT...

Page 87: ...fail to conform with applicable regulations of the United States Environmental Protection Agency or the California Air Resources Board for a period of use of 30 000 kilometers 18 641 miles or 5 five...

Page 88: ...as a result of 1 accident 2 misuse 3 repairs improperly performed or replacements improperly installed 4 use of replacement parts or accessories not conforming to Ducati specifications which adversely...

Page 89: ...ited motorcycle warranty VI Additional information Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs However Ducati is...

Page 90: ...90 E USA Routine maintenance record Km mi Ducati Service Name Mileage Date 1 000 600 12 000 7 500 24 000 15 000 36 000 22 500 48 000 30 000 60 000 37 500...

Page 91: ...Ducati Motor Holding spa via Cavalieri Ducati 3 40132 Bologna Italia Tel 39 051 6413111 Fax 39 051 406580 www ducati com Stampato 05 2007 Cod 913 7 132 1A...

Page 92: ...N C GND Bk 1 2 AMP 3 BW Bk FREE PUSH RW OFF RUN RY B OFF PO ON STARTER LIGHTING ENGINE STOP BBk RBk HALL SPEED A C B 1 2 2 1 Lb LOCK GR ON ON PARK OFF WR R GBk Y BY Br OFF PUSH G O N Gr L RY HI LO R O...

Page 93: ...38 W R N C GND Bk 1 2 AMP 3 BW Bk FREE PUSH RW OFF RUN STARTER ENGINE STOP RBk HALL SPEED A C B 2 1 LOCK GR ON ON PARK OFF R GBk Y BY Br OFF PUSH G O N Gr L RY HI LO R OFF PUSH TURN BkW BkY RBk RBk HO...

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