DTI Dyna Technology Winco PSS27LS/D Installation And Operation Manual Download Page 7

60706-188

Page 5

7263-00

General Information

These engine generator sets are for outdoor installation. These
units must be bolted solidly to a concrete pad.  The transfer
switch is mounted next to your distribution panel inside the
building.  Consult a qualified, licensed electrician or contractor  to
install and wire the transfer switch.  The installation must always
comply with all national, state, and local codes.

*****  CAUTION  ****

EQUIPMENT DAMAGE - These units must be mounted on a
solid concrete pad to prevent air from exiting under the unit.
Allowing air to exit under the unit may cause the unit to overheat
from lack of proper air flow.

Before beginning the installation process recheck the rating of the
generator set and its transfer switch rating.  Be certain they can
handle the intended load and are compatible with the entrance
voltage, phase and current ratings.  Plans for installation should
be prepared with proper attention to mechanical and electrical
engineering detail to assure a satisfactory system installation.
The information in this manual is offered only as a guide to
finalizing your installation plans.  For full service switching  the
A.T.S. must have a fusible disconnect (circuit breaker)  installed
before the switch to protect the contacts.

ENGINE GENERATOR SET MOUNTING

The unit’s main frame should be bolted solidly to a 4 to 6 inch
thick cement pad.  The engine-generator is mounted on a sub-
frame which is attached with special shock mounts to the main
frame.  This allows the engine-generator free movement without
affecting the control panel which is mounted on the main frame.

Do not shock mount the main frame.  Engine vibration will be
transmitted to the control panel causing erroneous start/stop
cycles and premature control failure.

The unit should be mounted to allow for ample working room
around it.  A general rule to follow is five (5) feet clearance on all
sides.  See NFPA Code 37 for additional clearance  require-
ments.

FUEL INSTALLATION

The fuel supply should be as close as possible to the engine.
This will reduce the installation cost of fuel runs.  The information
in this manual is offered to assist you in providing the proper fuel
for your engine. However, this information is only provided to
inform you of the engine’s requirements and assist in making you
aware of the decisions you must make.  In no case should the
instructions or information provided be interpreted to conflict with
any local, state or national codes.  If in doubt, always consult your
local fire marshal or gas supplier.

**************

*****  WARNING  ****

****************

FIRE HAZARD  - All fuel runs should be installed by a  licensed
fuel supplier.

The engine manufacturer has established an excellent world-wide
engine service organization; engine service is available from a
nearby authorized dealer or distributor; check the Yellow Pages
of the telephone directory under “engines,” or ask the dealer from
whom you purchased the power plant.

The rated power of each engine-generator is limited by the
temperature, altitude and all other ambient conditions specified
by the engine manufacturer.  Engine power will decrease 3-1/2%
for each 1000 ft. above sea level, and will decrease an additional
1% for each 10 degrees Fahrenheit above 60 degrees Fahren-
heit. Units should not be operated in ambient temperature greater
than 40

C.

UNPACKING INSTRUCTIONS

** NOTICE **

When unpacking the generator set, be sure to inspect it carefully
for freight loss or damage.  If loss or damage is noted at the time
of delivery, require that the person making the delivery make note
of the loss or damage on the freight bill, or affix his signature
under the consignees’s memo of the loss or damage.  Contact
the carrier for claim procedures.

When loss or damage is noted after delivery, segregate the
damaged material, and contact the carrier for claim procedures.

“Concealed Damage” is understood to mean damage to the
contents of a package which is not in evidence at the time of
delivery by the carrier, but which is discovered later.  The carrier
or carriers are responsible for merchandise lost or damaged in
transit.  The title to goods rests with the consignee when genera-
tors are shipped FOB factory, and only the consignee can legally
file a claim.

****  CAUTION  ****

EQUIPMENT DAMAGE - These units are shipped with oil, and a
50/50 mix of coolant.  Be sure to check all fluid levels before
operating.  See engine manufacturer’s instruction manual for
recommended oil requirements before initial starting.

UNPACKING:

1.

Carefully remove the carton.

2.

After inspecting the engine-generator for external physical

damage, check for the following items packed inside the carton:

a.

Owner’s manual and  wiring diagram.

b.

Engine manufacturer’s instruction manual.

3.

Remove main frame hold down bolts, (6).

4.

Unit can now be lifted from shipping rails.

INSTALLATION

***************

*****  WARNING  ****

***************

PERSONAL INJURY - Before proceeding with the installation, be
sure the operation selector switch is in the "stop" position.

Summary of Contents for Winco PSS27LS/D

Page 1: ...PSS40LS Engine Generator Set PACKAGE STANDBY SYSTEMS INSTALLATION AND OPERATIONS MANUAL PSS27LS D PSS40LS C...

Page 2: ...SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the generator and batteries Read and understand all instructions in...

Page 3: ...electrician or contractor The installation must comply with all national state and local codes g Always make sure unit is disabled before placing your hands anywhere near the fan belts alternator or...

Page 4: ...4 Industrial four cylinder liquid cooled engine equipped to run on L P N G fuel The engine operates at 1800 rpm and frequency regulation is maintained by the electronic governor within 5 cycles varia...

Page 5: ...temperature battery voltage speed engine load coolant level from ECU ECU specific parameters and run time statistics A Liquid Crystal Display The backlit 64 by 128 pixel LCD serves as the local infor...

Page 6: ...e system clock 1 Press K right key for initial set or K left to back up up down to choose menu item and time date element to be changed 2 Press L Edit to access change mode to enter Password OP as fol...

Page 7: ...uld the instructions or information provided be interpreted to conflict with any local state or national codes If in doubt always consult your local fire marshal or gas supplier WARNING FIRE HAZARD Al...

Page 8: ...d from the secondary regula tor to the generator set WARNING PERSONAL DANGER Do not use galvanized pipe in fuel line runs The galvanized coating can become eroded and flake off causing possible obstru...

Page 9: ...rformed or supervised only by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries When installing or replacing batteries use the proper gr...

Page 10: ...t Check the electrolyte fluid in the battery periodically to be sure it is above the plates Never allow the battery to remain in a discharged condition CONNECTING THE BATTERY CHARGER BLOCKHEATER A two...

Page 11: ...nect your ground wire from the transfer switch to The lugs on the 40 kW will handle wire sizes 6 AWG to 250 MCM and should be torqued to 250 in lbs The lugs on the 27 kW will accommodate 6 AWG to 250...

Page 12: ...tart relay is closed again F CUSTOMER REMOTE STOP LIGHT This set of terminals can be use to light a 12 volt remote light to indicate that the unit is in emergency stop The terminal blocks are designed...

Page 13: ...nd a solid neutral connection The voltage between G1 and G N should be about 120 volts AC 277 on 480 units The same approximate voltage should be found between terminals G3 and G N 120 volts AC On thr...

Page 14: ...OUTPUT FROM GENERATOR 1 Defective diode 2 Defective voltage regulator 3 Defective rotor 4 Defective stator 5 Defective exciter rotor 6 Defective exciter stator 7 AC short in the output leads 8 Defecti...

Page 15: ...s the solenoid opens the pressure should rise to 2 5 to 3 oz just as the engine starts to crank If it is within this range replace the cap on the column If not adjust the screw down to increase and up...

Page 16: ...Page 14 7263 00 60706 188 THREE PHASE AC WIRING HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS...

Page 17: ...60706 188 Page 15 7263 00 THREE PHASE AC WIRING DELTA SINGLE PHASE AC WIRING SINGLE PHASE 120 240 VOLTS THREE PHASE DELTA 120 240 VOLTS...

Page 18: ...Page 16 7263 00 60706 188...

Page 19: ...60706 188 Page 17 7263 00 PSS40LS 27LS OUTLINE DRAWING AND WIRING ENTRANCE DIMENSIONS ARE SUBJECT TO CHANGE ALWAYS OBTAIN A CERTIFIED DRAWING FOR CONSTRUCTION PURPOSES...

Page 20: ...e are limited to 12 months or 1000 hours which ever accurs first from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some states do not allow limitation on t...

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