DTI Dyna Technology Winco PSS27LS/D Installation And Operation Manual Download Page 4

Page 2

7263-00

60706-188

TESTING POLICY:

Before any generator is shipped from the factory, it is fully
checked for performance.  The generator is loaded to its full
capacity, and the voltage, current, and frequency are carefully
checked.

Rated output of generators is based on engineering tests of
typical units, and is subject to, and limited by, the temperature,
altitude, fuel, and other conditions specified by the manufacturer
of the applicable engines.

INTRODUCTION AND
DESCRIPTION

The package standby engine generator set includes all items
necessary for a completely automatic standby power system as
standard equipment.   The entire package is then tested to insure
proper operation of all components and the total system perform-
ance and reliability.

DESCRIPTION

This package power system is designed to automatically provide
standby power to unattended loads during electrical outages.
Upon an interruption of normal electrical service this package
power system's electrical control circuits will automatically start
the engine.  The generator will produce electrical power and the
Automatic Transfer Switch (A.T.S.) will automatically transfer the
electrical loads to the engine-generator set.  Upon restoration of
normal electrical service the A.T.S. will sense return of the normal
commercial power and retransfer the load back to normal
commercial power source. The engine control circuits shut off the
run signal to the engine generator set.

These package power systems consist of two major components:

1) AUTOMATIC TRANSFER SWITCH (UL LISTED)

The Automatic Transfer Switches (A.T.S.) is a wall mount switch
designed for inside installation.   A electronic exerciser circuit is
installed in the A.T.S. as standard equipment.  The A.T.S. also
contains the power failure sensing circuitry necessary to send a
start/stop signal to the engine generator set. The following is a list
of recommended A.T.S. sizes for each model.  Outside switches
as well as additional sizes are available, consult your sales rep
for additional information.

RECOMMENDED

MODEL

VOLTAGE

ATS AMPERAGE

PSS27LS-3

120/240

200

PSS27LS-4

120/208

100

PSS27LS-17

120/240

100

PSS27LS-18

277/480

100

PSS40LS-3

120/240

200

PSS40LS-4

120/208

200

PSS40LS-17

120/240

200

PSS40LS-18

277/480

100

Additional optional A.T.S. sizes are available to meet specific
needs.  Contact your local  WINCO dealer or the WINCO Sales
Department for a quote.

2) ENGINE/GENERATOR

PSS27LS- The engine generator set consists of a GM 3.0L, I-4
Industrial, four cylinder, liquid cooled  engine equipped to run on
L.P./N.G. fuel.  The engine operates at 1800 rpm and frequency
regulation is maintained by the electronic governor within .5
cycles variation, from no load to rated load.  The 27,000 watt
(27kW) generator is a single bearing, direct drive, rotating field
design.  The generator is connected to the engine flywheel via
flexible drive disks.   The engine generator is mounted in a
weather proof enclosure for outside installation.  Connection
boxes are provided to all customer connections (both AC output
and DC control).  A customer supplied 12 Volt, 650 CCA (BCI
group 24) battery is required to complete the installation. Engine
operation is controlled by a Digital Genset Controller (DGC)
mounted in the engine generator enclosure.

PSS40LS - The engine generator set consists of a GM 4.3L ,V-6
Industrial,  liquid cooled  engine equipped to run on L.P./N.G.
fuel.  The engine operates at 1800 rpm and frequency regulation
is maintained by the engine governor within .5 cycles variation, no
load to rated load.  The 40,000 watt (40kW) generator is a single
bearing, direct drive, rotating field design.  The generator is
connected to the engine flywheel via flexible drive disks.   The
engine generator is mounted in a weather proof enclosure for
outside installation.  Connection boxes are provided to all
customer connections (both AC output and DC control).  A
customer supplied 12 Volt, 650 CCA (BCI group 24) battery is
required to complete the installation. Engine operation is con-
trolled by a Digital Genset Controller (DGC) mounted in the
engine generator enclosure.

** NOTICE **

These units will automatically transfer if a power outage occurs
while running in an exercise mode.

ENGINE CONTROL MODULE (DGC-2020)

The DGC-2020 Digital Genset Controller provides integrated
engine-genset control, protection, and metering in a single
package. Microprocessor based technology allows for exact
measurement, set point adjustment, and timing functions. Front
panel controls and indicators enable quick and simple DGC-2020
operation. Basler Electric communication software
(BESTCOMSPlus) allows units to be easily customized for each
application. A wide temperature-range liquid crystal display (LCD)
with backlighting can be viewed under a wide range of ambient
light and temperature conditions.

FEATURES
DGC-2020 Digital Genset Controllers have the following features:
• Local and Remote Generator Control
• Engine and Generator Protection
• Programmable Analog Engine Senders
• Programmable Logic
• Automatic Transfer Switch Control (Mains Failure)
• Integrated RS485
• Auto Synchronizing

FUNCTIONS
DGC-2020 Digital Genset Controllers perform the following
functions:

Summary of Contents for Winco PSS27LS/D

Page 1: ...PSS40LS Engine Generator Set PACKAGE STANDBY SYSTEMS INSTALLATION AND OPERATIONS MANUAL PSS27LS D PSS40LS C...

Page 2: ...SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the generator and batteries Read and understand all instructions in...

Page 3: ...electrician or contractor The installation must comply with all national state and local codes g Always make sure unit is disabled before placing your hands anywhere near the fan belts alternator or...

Page 4: ...4 Industrial four cylinder liquid cooled engine equipped to run on L P N G fuel The engine operates at 1800 rpm and frequency regulation is maintained by the electronic governor within 5 cycles varia...

Page 5: ...temperature battery voltage speed engine load coolant level from ECU ECU specific parameters and run time statistics A Liquid Crystal Display The backlit 64 by 128 pixel LCD serves as the local infor...

Page 6: ...e system clock 1 Press K right key for initial set or K left to back up up down to choose menu item and time date element to be changed 2 Press L Edit to access change mode to enter Password OP as fol...

Page 7: ...uld the instructions or information provided be interpreted to conflict with any local state or national codes If in doubt always consult your local fire marshal or gas supplier WARNING FIRE HAZARD Al...

Page 8: ...d from the secondary regula tor to the generator set WARNING PERSONAL DANGER Do not use galvanized pipe in fuel line runs The galvanized coating can become eroded and flake off causing possible obstru...

Page 9: ...rformed or supervised only by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries When installing or replacing batteries use the proper gr...

Page 10: ...t Check the electrolyte fluid in the battery periodically to be sure it is above the plates Never allow the battery to remain in a discharged condition CONNECTING THE BATTERY CHARGER BLOCKHEATER A two...

Page 11: ...nect your ground wire from the transfer switch to The lugs on the 40 kW will handle wire sizes 6 AWG to 250 MCM and should be torqued to 250 in lbs The lugs on the 27 kW will accommodate 6 AWG to 250...

Page 12: ...tart relay is closed again F CUSTOMER REMOTE STOP LIGHT This set of terminals can be use to light a 12 volt remote light to indicate that the unit is in emergency stop The terminal blocks are designed...

Page 13: ...nd a solid neutral connection The voltage between G1 and G N should be about 120 volts AC 277 on 480 units The same approximate voltage should be found between terminals G3 and G N 120 volts AC On thr...

Page 14: ...OUTPUT FROM GENERATOR 1 Defective diode 2 Defective voltage regulator 3 Defective rotor 4 Defective stator 5 Defective exciter rotor 6 Defective exciter stator 7 AC short in the output leads 8 Defecti...

Page 15: ...s the solenoid opens the pressure should rise to 2 5 to 3 oz just as the engine starts to crank If it is within this range replace the cap on the column If not adjust the screw down to increase and up...

Page 16: ...Page 14 7263 00 60706 188 THREE PHASE AC WIRING HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS...

Page 17: ...60706 188 Page 15 7263 00 THREE PHASE AC WIRING DELTA SINGLE PHASE AC WIRING SINGLE PHASE 120 240 VOLTS THREE PHASE DELTA 120 240 VOLTS...

Page 18: ...Page 16 7263 00 60706 188...

Page 19: ...60706 188 Page 17 7263 00 PSS40LS 27LS OUTLINE DRAWING AND WIRING ENTRANCE DIMENSIONS ARE SUBJECT TO CHANGE ALWAYS OBTAIN A CERTIFIED DRAWING FOR CONSTRUCTION PURPOSES...

Page 20: ...e are limited to 12 months or 1000 hours which ever accurs first from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some states do not allow limitation on t...

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