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1. INTRODUCTION

 

 
This  user  and  maintenance  manual  relates  to  the 

Mini-SUMO  Atex  Pump, 

version  in  compliance  with  ATEX  standards,  for 

potentially hazardous areas, classified zones 1 and 21 with presence of IIC+H2 group inflammable gas and combustible dusts. 
The maximum surface temperature developed by Mini-SUMO Atex pump in the most extreme conditions is 100°C. 
The Mini-SUMO Atex Pump allows grease to be distributed within lubrication systems at high pressures of up to 400 bar (5880 
psi).    
The latest version may be obtained from Dropsa Sales Office, or by consulting our web site http://www.dropsa.com

.

 

 
This user and maintenance manual contains important information about protecting the health and safety.  You must read and 
look after it carefully, making sure that it is available at all times for any operators that may need to consult it. 

 

 

 
2. GENERAL DESCRIPTION 

 
The  Mini-SUMO  Atex  lubrication  pump  series  is  particularly  suited  for  dual  line  systems  and  progressive  systems  and  can  be 
adapted to many needs without making mechanical changes, even after installation is complete. In fact, by selecting from a set 
of  components  that  are  perfectly  compatible  with  each  other  and  easily  assembled,  it  is  possible  to  vary  the  pressure,  the 
quantity of the delivered lubricant, the type of lubricant and the type of distribution. This Pump consists of the following: 

 

Electric motor; 

 

Pump body manifold with integrated pressure adjustment (bypass) and instrumentation; 

 

Two pumping elements; 

 

Reservoir; 

 

Dual Line Pressure change-over valve. 

 
There is one load bearing structure for all versions, the dual pumping element constitutes the essential module.  
The pump unit has only one outlet.  
Two types of grease tanks and two for oil, with different volumes (10 or 30 kg) can be positioned on the pump casing, with 
spatula and level indicators.  
The electric Mini-SUMO Atex pump is fully protected against the external environment and can run without problems in the 
most severe ambient conditions. 

        

Summary of Contents for Mini-SUMO

Page 1: ...http www dropsa com CONTENTS 1 INTRODUCTION 2 GENERAL DESCRIPTION 3 TECHNICAL CHARACTERISTICS 4 PUMP COMPONENTS AND TECHNICAL CONNECTIONS 5 UNPACKING AND INSTALLATION 6 INSTRUCTIONS FOR USE 7 PROBLEMS...

Page 2: ...ication pump series is particularly suited for dual line systems and progressive systems and can be adapted to many needs without making mechanical changes even after installation is complete In fact...

Page 3: ...es classified as 1 zone 2 zone included and 21 zone 22 zone included c Protection mode designed for the method of construction EN 13463 5 normative k Protection mode designed by oil immersion EN 13463...

Page 4: ...hout reservoir 42 Kg ELECTRICAL CHARACTERISTICS Motor power supply 3 Ph 0 25 Kw 230 400Y 50 60 Hz Maximum working voltage 690V Motor degree of protection IP 65 Minimum and maximum level Capacitive las...

Page 5: ...e 2 0 600 BAR 0 380 BAR 0 67 cc stroke Pmax 380 BAR 300 Electropneumatic switch G BSP Lubricant loading Grease version Lubricant loading Oil version 0 600 BAR 0 18 kw 4p 0 380 BAR Hydraulic diagram fo...

Page 6: ...e of 380 bar The pumping elements are assembled onto the pump body without disconnecting the hydraulic line thanks to a threaded cartridge design facilitating assembly disassembling Figure a Version w...

Page 7: ...H A FLOAT OIL The level is made with two floats at the ends of metal shaft Lower float acts as a minimum level by closing a contact when the low position is reached The Upper floats acts as a maximum...

Page 8: ...below is underline the positioning of the bar of grounding For a complete vision refer to assembly design Mini SUMO Atex pump must be connected to a good earth safety system WARNING the distance of pa...

Page 9: ...INSTALLATION Pump assembly operations are not required The pump is fixed on a metal pallet that permits safe handling with a transpallet or fork lift truck The pallet was designed to be installed in t...

Page 10: ...es Check that the electric connection was carried out correctly Once the pump has started check that the direction of rotation of the electric motor is as indicated by the arrow on the motor s protect...

Page 11: ...eters is shown below Figure 6 30 kg reservoir Pos Level Output signal set up Height X mm Grease quantity kg A Absolute maximum level OUT 2 Fno nsP2 200 22 C Minimum level fsP2 390 11 B Maximum level O...

Page 12: ...ve been positioned according to the power supply voltage Fill the tank Attention if the tank emptied itself and the electric signal indicating that the minimum level was reached was not given check th...

Page 13: ...olishing the machine the identification plate and all other documents must be destroyed 11 ORDER INFORMATION 11 1 VERSIONS MINI SUMO ATEX ATEX Pump Ordering PUMP CODE STANDARD VERSIONS Mini SUMO Atex...

Page 14: ...7cc turn 0297010C Electric pneumatic change over 24V DC 0083470 Electric pneumatic change over 24V AC 0083471 Electric pneumatic change over 110V AC 0083472 Electric pneumatic change over 230V AC 0083...

Page 15: ...12 DIMENSIONS 12 1 VERSION WITH RESERVOIR 10 Kg 30 Kg A 344 5 533 5 B 699 888 C 565 754...

Page 16: ...16 12 2 VERSION WITHOUT RESERVOIR...

Page 17: ...c current Do not carry out any work on the machine before disconnecting it from the electrical power supply and making sure that no one can reconnect it during the operation All the installed equipmen...

Page 18: ...selected and supplied by the manufacturer 15 CLEANING It is necessary to remove periodically dust from pump avoiding the spread in the air For this operation refers to Safety Officer 16 TRAINING Perso...

Page 19: ...f subject product to an authorized Dropsa Sales Service location we will then either repair or replace such product s at out option and if determined to be a warranted defect we will perform such nece...

Page 20: ...e Council Of The European Community on the standardization of the legislations of member states a t construite en conformit avec les Directives Du Conseil Des Communautes Europeennes Entsprechend den...

Page 21: ...dropsa com Dropsa do Brazil Ind E Com Ltda Rua Sobralia 175 Sao Paulo Brazil Tel 55 011 5631 0007 Fax 55 011 5631 9408 E mail salesbr dropsa com Dropsa USA Inc 6645 Burroughs Ave 48314 2132 Srerling...

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