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8. TROUBLESHOOTING 

 

The following diagnostic table indicates the main anomalies which may be encountered, the probable causes and 

possible solutions. If you cannot solve the problem, do not attempt to disassemble the unit, but contact the 

Engineering Department of DROPSA S.p.A. 

 

A

NOMALY

 

C

AUSE

 

R

EMEDY

 

01  Motor does not 

operate 

Power supply failure 

Verify power supply system, and check the fuse 

Ratiomotor does not operate  Replace the ratiomotor 

02  Pump does not 

deliver lubricant 

Reservoir is empty 

Refill the tank with clean lubricant, 

Air-bubbles in lubricant 

Disconnect main piping from pumping element  fitting. 

Operate the pump  in the manual mode until  lubricant 

free of air-bubbles comes out of the fittings  

Obstructed suction pipe-line  Disassemble the pumping unit and clear the suction 

pipe-line 

03 

Pump operates but 

does  not deliver 

lubricant to the 

bearing- points 

Disconnected piping 

Inspect piping and replace the wear pipes 

Blocked progressive 

distributor 

Clear the distributor. Replace it, if necessary 

 

A

NOMALY

 

C

AUSE

 

R

EMEDY

 

04 

Lubricant reaches the 

bearing-points in 

incorrect quantities 

The distributor is not 

correctly connected to the 

bearing-points. 

Verify that the  dosages are those indicated in the 

system diagram 

Delivery is not correct (only 

for adjustable delivery pump 

unit). 

Adjust delivery by means of regulation screw 

05 

Pump starts 

lubricating but stops 

immediately 

Faulty motor or high output 

consumption. 

Allow the pump being cooled for a few minutes and try 

again. If the problem still continues, contact the 

Customer Service 

06  Irregular flow rate 

Screw C, which secures the 

pump element D and return 

spring E, is loose (only for 

adjustable delivery pump 

unit). 

Remove the pump element assembly from the pump 

body and completely disassemble it. 

To reassemble the pump element assembly see the 

sequence in the diagram. 

Check and clean all pump unit parts. Verify the 

component integrity. 

Warning: put some Loctite type sealant on screw C, 

which is inserted into pump element D. Hold the pump 

element between wooden vice clamps to prevent 

damage to the lapped surface. Lock up very well the 

element B. 

07 

The system doesn’t 

reach the pressure 

Delivery valve dirty. 

Delivery valve damaged. 

 

Spring broken 

Dismount the valve A, clean it and mount following the 

showed sequence. 

 

Replace the pumping unit. 

 

Summary of Contents for 989 Series

Page 1: ...TS 6 UNPACKING AND INSTALLING THE MACHINE 7 INSTRUCTIONS FOR USE 8 TROUBLESHOOTING 9 MAINTENANCE PROCEDURE 10 DISPOSAL 11 ORDERING INFORMATION 12 DIMENSIONS 13 HANDLING AND TRANSPORTATION 14 OPERATING...

Page 2: ...on of use of this system or its parts without prior written authorization from DROPSA S p A will absolve the latter from any responsibility for injury or damage to persons and or property and will rel...

Page 3: ...ory It is possible to adjust working pressure by means of a by pass valve installed on delivery line The use of the by pass valve it s recommended to control the pump operating and to avoid over press...

Page 4: ...t of there being damage to the power supply cable or the unit DO NOT put the system into service Replace the damaged power supply cable with a new one The unit can be opened and repaired ONLY by quali...

Page 5: ...art button of the machine to which the 989 series pump is connected 3 Verify the starting of the pump 4 Verify the adequate lubrication of the machine if doubt exists as to the correct functioning con...

Page 6: ...es the bearing points in incorrect quantities The distributor is not correctly connected to the bearing points Verify that the dosages are those indicated in the system diagram Delivery is not correct...

Page 7: ...t the power and the hydraulic supplies are off and there is no residual pressure in the main branch pipe Adjustable delivery pumping unit Part No 299041 6 mm Part No 299042 8 mm Fixed delivery pumping...

Page 8: ...it will be necessary as previously described to connect the pump to the machine hydraulically and then to connect the control panel During the disassembly phase ensure the tank is empty Disconnect the...

Page 9: ...e Electro pump 1 pumping unit 8 mm 24 V DC 989011 Grease Electro pump 1 pumping unit 6 mm 989012 Grease Electro pump 1 pumping unit 8 mm Part No Description 220 380 V 50 60 Hz 989003 Grease Electro pu...

Page 10: ...precautions are required except as noted on the package itself Handling must be effected by at least two persons POS DIMENSIONS mm in A 539 5 21 24 B 334 13 15 C 71 2 79 D 220 8 66 E 120 4 72 FOR WAL...

Page 11: ...ase it is possible to encounter squirts of oil for this reason appropriate protective clothing must be worn contact with oil see the requirements for the use of suitable personal protective clothing u...

Page 12: ...paid receipt of subject product to an authorized Dropsa Sales Service location we will then either repair or replace such product s at out option and if determined to be a warranted defect we will per...

Page 13: ...ed le produit appel das Produkt mit dem Namen el producto que se llama o produto chamado Descrizione Description Description Beschreibung Descripci n Descri o Pompa a pistoni Piston pump Nome Commerci...

Page 14: ...k dropsa com Dropsa do Brazil Ind E Com Ltda Rua Sobralia 175 Sao Paulo Brazil Tel 55 011 5631 0007 Fax 55 011 5631 9408 E mail salesbr dropsa com Dropsa USA Inc 6645 Burroughs Ave 48314 2132 Srerling...

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