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DressWall Freestanding Free 1-side, Installation Manual

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DressWall Freestanding Free 1-side Installation Manual Download Page 22

U-profilesTOP

U-profiles BOTTOM

1890 mm

725 mm

716 mm

1784 mm

791 mm

= module width

4166 mm = W

2500 mm = H

In our example, we will place back panels behind every module across the 

whole length of the dresswall: total width = 4166 mm.

Cut top and bottom U-profiles to the appropriate lengths so the cut lines are 

hidden later behind the DWP profiles.

Cut U-profile to length

22

Summary of Contents for Freestanding Free 1-side

Page 1: ...DressWall Freestanding Free 1 side glass Free 1 side Free satellite Installation manual 1 ...

Page 2: ...LPDB DAW DWLPDO AWP x1 set x2 set x2 set x2 set x2 set x2 set x2 set x5 set x4 set x4 set x4 set x4 set x2 set x1 set x1 set x1 set x1 set ISO14579 M5X25 AWPADK DWP LAC SM SM MAXXFAST CK 6X50 HILTIPLUG HUD 1 8X40 DAW DWLPDL DW LPR0 DW LPR1 DW LPR2 DW LPR4 DAW DWLPDR ISO10642 M5X8 HRD C 8X120 Satellite SHELF set AWPADK set SHELF set PROFILE set HRD set 2 ...

Page 3: ...x4 set x4 set x1 set x1 set DAW KHRB 25x1 5 Ø25 mm ISO14579 M5X25 DIN914 M5X6 DW HMM5X9X15 ISO14579 M5X10 DAW KHRH DAW KHRB 25x1 5 Ø25 mm DAW KHRDOP x2 set x2 set x2 set x4 set x4 set x4 set x1 set x1 set x1 set LED FLEX 120 M 4100K xL 1000 9670 LED FLEX 120 M 4100K xL 1000 9670 TRANSFO MD70 110 230V dual plug blue 24V plug white 110 230V x1 set x2 set x2 set x1 set x1 set DressWall plinth DW set ...

Page 4: ... 500 550 mm drawer height 195 mm 195 mm 106 mm x1 set x1 set x1 set x1 set x1 set DW LGRLL DW LGDLL ISO 7089 10X5X1 SM ISO10642 M4X8 DIN557 M4 VKMOER DW LGRHL DW LGDHL x2 set x2 set x2 set x16 set x16 set x4 set x4 set x4 set x2 set ISO14579 M5X10 ISO 7089 10X5X1 SM ISO10642 M4X8 DIN557 M4 VKMOER x16 set x16 set x4 set x4 set x4 set ISO14579 M5X10 Remote set 500W Drawer M set 350 400 450 500 550 m...

Page 5: ...file 35 mm 1890 mm 725 mm 716 mm 1784 mm 791 mm 4166 mm W 2500 mm H module width See Dresswall Freestanding Calculate DWP profile length module width for more information about the applied dimensions Step 1 Check measurements 5 ...

Page 6: ...ADK 3 mm 4166 mm W 2500 mm H Decide if you ll install the DWP profiles from left to right or from right to left In this example we will start from right to left as the shortest DWP profile height is at the right side of the dressing area Step 2 Define starting side 6 ...

Page 7: ...ng height AWPADK x 2 2500 6 2494 mm Note that OPTION A is only possible for small floor ceiling height variations as you ll need to use spacers to compensate for this difference All DWP profiles were ordered to 2492 mm precut identical length in our example If you also ordered precut identical length go directly to step 4 OPTION A all DWP profiles ordered to precut length spacer Step 3 DWP Profile len...

Page 8: ...2 Ceiling height 3 Ceiling height 4 Ceiling height 5 Ceiling height 6 Ceiling height 1 AWPADK 3 mm AWPADK 3 mm DWP Profile length X ceiling height X AWPADK x 2 ceiling height X 6 mm You need to define the DWP profile height at each DWP position and cut each DWP profile to the exact length OPTION B all DWP profiles ordered with overlength 8 ...

Page 9: ...ers LAC are included in the kit These should also be cut to the same length as the DWP profiles careful when cutting LED acryl covers Cut the DWP profiles at the TOP end The bottom end of each DWP profile has pre drilled holes for the LED lighting cables to go through OPTION B continued Alu AWP cover LED acryl cover LAC LAC 9 ...

Page 10: ...u also need to drill a hole through the profile slot A similar hole is already drilled in the bottom end The bottom end of the profiles have all necessary cuts and holes prepared already OPTION B top profile side view ALL PROFILES TOP END ALL PROFILES TOP END FIRST AND LAST PROFILES BOTTOM END CENTER PROFILES BOTTOM END FIRST AND LAST PROFILES BOTTOM END CENTER PROFILES BOTTOM END 10 ...

Page 11: ... PROFILES BOTTOM END CENTER PROFILES BOTTOM END ALL PROFILES TOP END You need to cut a hole in the top of the profile at the same side as at the bottom side to fit the AWPADK connector later during installation A similar hole is already cut in the bottom end OPTION B top profile front view The bottom end of the profiles have all necessary cuts and holes prepared already 11 ...

Page 12: ...e installed Apply a layer of tape on the floor measure and mark the center of the first DWP profile you can also mark the laser line across the whole layer of tape so you don t need to keep the laser in place while marking the next profiles Step 4 Mark first DWP profile location 12 ...

Page 13: ...hole 50mm deep When using acryl LED covers on both sides of the DWP profiles you need to cut the rubber connector AWPADK at the indicated line AWPADK AWP DWP DWP LED cover possible led zones LED cover Ø8 mm Step 5 Install AWPADK connector 13 ...

Page 14: ...81 mm 30 mm 80 86 mm Secure the first AWPADK with the supplied screw If you are using OPTION A and therefore spacers see step 3 make them slightly smaller than the AWPADK After installation you can then finish the small gap with kit material 14 ...

Page 15: ...ED plinth should work well for this purpose The desired DWP profile spacing was already defined depends on your design In this example all DWP profiles are distributed evenly which results in a profile spacing of 791 mm See manual Dresswall Free Calculate DWP profile length module width for detailed information alu LED plinth module width used as guide Step 6 Install next AWPADK 15 ...

Page 16: ...Mark the center of the AWPADK again drill an 8mm hole 50 mm deep install Hilti plug and secure the AWPADK to the floor with the supplied screw with or without spacers Repeat for next elements Ø8 mm 16 ...

Page 17: ...e of each floor AWPADK to the ceiling Apply the same steps as before to install every ceiling AWPADK All AWPADK s should now be installed Mark position Drill hole Install Hilti plug Secure AWPADK with supplied screw with or without spacers Step 7 Install AWPADK on ceiling 17 ...

Page 18: ...se a lubricant to facilitate sliding if needed Be careful not to damage the floor or ceiling ceiling DWP sliding direction DWP sliding direction DWP sliding direction DWP sliding direction floor heaviest load side heaviest load side side view example 1 side view example 2 AWPDK DWP bottom end Step 8 Install DWP profiles 18 ...

Page 19: ...file with the supplied SM nut and screw as shown below topview frontal view Make sure the SM nut is fully inserted into the DWP slot before tightening The nut will then rotate 45 locking it firmly into the DWP slot ISO14579 M5x25 SM 19 ...

Page 20: ...AWPADK AWP DWP Secure the top end of the DWP profile in the same way 20 ...

Page 21: ... be placed in a top and bottom U profile 20x20x2mm across the length of the dresswall or dresswall module Back panel height width were already defined in the Dresswall Free Calculate DWP profile length module width manual wood plastic rubber support spacers not supplied Step 9 Place back panels optional 21 ...

Page 22: ... 4166 mm W 2500 mm H In our example we will place back panels behind every module across the whole length of the dresswall total width 4166 mm Cut top and bottom U profiles to the appropriate lengths so the cut lines are hidden later behind the DWP profiles Cut U profile to length 22 ...

Page 23: ...profiles every 500 mm and countersink the holes Using the U profile as a guide mark the same holes to the ceiling drill holes and place the plugs Place the top U profiles to the ceiling with the applied double sided tape and secure using the screws Place the bottom U profiles on the floor with the applied double sided tape Ø6 mm Place top U profiles 23 ...

Page 24: ...t spacers in the U profile so the back panels will be level Min height 7mm In our example we will place back panels behind every module across the whole length of the dresswall total width 4166 mm Use height spacers to level the back panels 24 ...

Page 25: ...1 4 2 3 ceiling floor 4 2 mm 1 Carefully lift the back panel into the top U profile 2 Then rotate in place 3 Lower it to rest on the height adjustment spacers 4 Use kit material to fill the gaps Place back panels 25 ...

Page 26: ...Installed back panels 26 ...

Page 27: ...ave approximately 70 mm free at the bottom to protect the cable from bending too much Cut the led strip to the desired length on the cutting marks AWP DWP DWP possible led zones LAC LAC Define LED zone A or B see drawing below Degrease the zone where the led strip will be installed A B A B A B B Step 10 LED installation 27 ...

Page 28: ...D 4100K LED 4100K LED 4100K LED 4100K TRANSFO TRANSFO DRIVER TRANSFO REMOTE off on Connect all cables according to scheme below Maximum 2 led strips can be connected to 1 transfo remote driver transfo LED 4100K wall outlet LED connections 28 ...

Page 29: ...efully Install the LED covers LAC LAC led acryl covers Place the long edge in the profile slot Clip the LAC in place by pressing it into the profile starting at the bottom and working your way up smoothly alu LED cover plinths U 80 x 50 mm press gently upwards 29 ...

Page 30: ... SM on the other side Depending on the type of shelves different clamps should be used The next steps ar for shelves that extrend only on 1 side of the dresswall For satellite both sides shelves see step 12 Align the SM nut with the back end of the screw Step 11 Install 1 side shelfs 30 ...

Page 31: ...serted into the DWP slot before tightening The nut will then rotate 45 locking it firmly into the DWP slot topview frontal view Place the clamp in the DWP profile slot slide to the desired height and and tighten the screw to lock it 31 ...

Page 32: ...0 LPR4 LPR0 16 LPR0 LPR0 LPR0 LPR2 LPR4 LPR0 LPR2 LPR4 LPR2 LPR4 Depending on the shelf thickness use the appropriate rubber inserts REPEAT THE SAME PROCESS FOR THE RIGHT SHELF CLAMP LPDR Combine the 4 different inserts 0 1 2 and 4 mm thick to adapt to the required shelf thickness Or to make sure the shelf becomes perfectly level or even with a positive angle 32 ...

Page 33: ...DR LPR0 1 2 4 Slide in the shelf at a slight angle and rotate it in place The clamp is angled upwards at a 0 5 positive angle to compensate compression of the rubber inserts when shelf is under load By using rubber insert combinations you can adjust the desired shelf angle 33 ...

Page 34: ...the other side Make sure all the rubber inserts TDPIV and nylon grub screws are mounted as well Repeat the same process for the right bottom shelf clamp Depending on the type of shelves different clamps should be used The next steps are for shelves that extend on both sides satellite of the dresswall For 1 side shelves see step 11 Step 12 Install satellite shelfs 34 ...

Page 35: ...the DWP slot before tightening The nut will then rotate 45 locking it firmly into the DWP slot topview frontal view Place the bottom clamp in the DWP profile slot slide to the desired height and and tighten the screw to lock it The top clamp will be mounted on the next pages 35 ...

Page 36: ...he middle and take the top clamps Use the same process as before to place the top clamp in the DWP slot Press the clamp onto the shelf and against the DWP and lock using the M5 screw Next tighten the nylon grubscrews to press the clamp onto the shelf 36 ...

Page 37: ...14 Install the nylon grubscrews metal inbus rubber inserts and protection rubber Insert the tube with nylon endcap into the bracket and secure by tightening the inbus screw at the bottom do not insert completely Step 13 install optional clothes hanger bracket for shelves up to 12 mm thickness 37 ...

Page 38: ...mm 1 side shelf satellite shelf Repeat for the other side And slide the assembly over the shelf to the desired location Lock both brackets by tightening the nylon grubscrews KHRB rod length module width 6 mm KHRB rod length module width 4 mm 38 ...

Page 39: ...g the inbus screw at the bottom Repeat for the other side The bracket will be installed underneath the shelf see next page 2 holes need to be drilled on each side of the shelf see drawings for 1 side and freestanding dimensions do not insert completely 1 side free KHRB rod length module width 28 mm For thinner shelves see step 13 Step 14 install optional clothes hanger bracket for shelves thicker ...

Page 40: ...0 mm 1 side shelf Install the cloth hanger bar assembly under the shelf using the supplied M5 screws and counternuts Depending on shelf thickness use a 10 mm screw or cut a 25 mm screw to the appropriate length cut to length ISO14579 M5x10 ISO14579 M5x25 40 ...

Page 41: ...rds LGRHL LGRLL together with the applied double sided tape For satellite double sided drawers see step 16 Remove the backing strip from the double sided tape On a flat surface and using a straight edge push the drawer boards firmly together front end front end front end front end Step 15 assemble 1 side drawers 41 ...

Page 42: ... drawer runners and install the included screws and square nuts as shown Don t tighten the nuts align them with the back end of the screw to facilitate installation in the next steps DIN557 M4 vkmoer ISO10642 M4x8 42 ...

Page 43: ...TOP square profile slot BOTTOM square nut LGRLL Slide the drawer runners with the screws nuts in the square shaped profile slots see intersection below f r o n t e n d 43 ...

Page 44: ...TOP BOTTOM square nut M4 screw Make sure the runners are positioned against the rubber front end then tighten all M4 screws f r o n t e n d DIN557 M4 vkmoer ISO10642 M4x8 44 ...

Page 45: ...5 washer Insert the M5 screws through the side board holes and install SM nuts on the other side Slide the guides forward so they don t cover the drawer side board holes ISO 7089 10x5x1 ISO14579 M5x10 SM 45 ...

Page 46: ...SM nut SM nut align align Try to keep all SM nuts positioned vertically Align the SM nut with the back end of the screw 46 ...

Page 47: ... is fully inserted into the DWP slot before tightening The nut will then rotate 45 locking firmly into the DWP slot topview topview frontal view Install the complete assembly carefully into the DWP profile slot and position at the desired height then tighten all screws 47 ...

Page 48: ...LEVEL Repeat the same process for the other side make sure to install it perfectly level with the first one Remove the backing strip from the top of the side boards 48 ...

Page 49: ...Carefully install the drawer shelf on top aligned with the front end of the sideboards front end front end 49 ...

Page 50: ...ide boards LGRHL LGRLL together with the applied double sided tape For 1 side drawers see step 15 Remove the backing strip from the double sided tape On a flat surface and using a straight edge push the drawer boards firmly together front end front end front end front end Step 16 assemble satellite drawers 50 ...

Page 51: ...Insert 6 square nuts in each drawer side board through the pre cut hole in 1 of the sides 51 ...

Page 52: ...e nut Take a drawer runner and hold it in place to see where the screws will be inserted Next align a square nut onder each screw 3 nuts on each side of the drawer side board LGRLL f r o n t e n d f r o n t e n d DIN557 M4 vkmoer ISO10642 M4x8 52 ...

Page 53: ... the runners are positioned against the rubber front end then tighten all M4 screws This will lock the square nuts in their profile slot Repeat the same process for all sliders in all drawer boards f r o n t e n d f r o n t e n d front end 53 ...

Page 54: ...5 washer Insert the M5 screws through the side board holes and install SM nuts on the other side Slide the guides forward so they don t cover the drawer side board holes ISO 7089 10x5x1 ISO14579 M5x10 SM 54 ...

Page 55: ...SM nut SM nut align align Try to keep all SM nuts positioned vertically Align the SM nut with the back end of the screw 55 ...

Page 56: ... assembly carefully into the DWP profile slot and position at the desired height then tighten all screws Make sure the SM nut is fully inserted into the DWP slot before tightening The nut will then rotate 45 locking firmly into the DWP slot topview topview frontal view 56 ...

Page 57: ...LEVEL Repeat the same process for the other side make sure to install it perfectly level with the first one Remove the backing strip from the top of the side boards 57 ...

Page 58: ...Carefully install the drawer shelf on top aligned with the front end of the sideboards front end front end 58 ...

Page 59: ...ee Tip on blumotion manual for detailed assembly installation en finetuning instructions See Tip on blumotion manual for detailed assembly installation en finetuning instructions Step 17 install drawers 59 ...

Page 60: ...ess 6 mm Ø6 mm Ø6 mm It s possible to attach a rear drawer finish panel to the back of the drawer side boards Tap M6 thread in the drawer side board holes and attach a rear panel using M6 screws Step 18 install optional rear drawer finish 60 ...

Page 61: ...and secure by tightening the inbus screw at the bottom Repeat for the other side The bracket will be installed underneath the drawer in the predrilled holes underneath the sideboard see next page KHRB rod length module width 10 mm do not insert completely 1 side satellite advised position Step 19 install optional clothes hanger under drawer 61 ...

Page 62: ...Install the cloth hanger bar assembly under the drawer in the pre drilled holes in the drawer sideboards using the supplied M5 screws ISO14579 M5x10 62 ...

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