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Work Area

Keep your work area clean and well lit.

Cluttered benches and dark areas invite
accidents.

Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dust

. Power

tools create sparks which may ignite the dust or
fumes.

Keep bystanders, children, and visitors
away while operating a power tool.

Distractions can cause you to lose control.

Electrical Safety

A battery operated tool with integral
batteries or a separate battery pack must be
recharged only with the specified charger
for the battery. 

A charger that may be suitable

for one type of battery may create a risk of fire
when used with another battery.

Use battery operated tool only with
specifically designated battery pack.

Use of

any other batteries may create a risk of fire.

Personal Safety

Stay alert, watch what you are doing, and
use common sense when operating a
power tool. Do not use tool while tired or
under the influence of drugs, alcohol, or
medication.

A moment of inattention while

operating power tools may result in serious
personal injury.

Dress properly.  Do not wear loose clothing
or jewelry.  Contain long hair.  Keep your
hair, clothing, and gloves away from
moving parts.  

Loose clothes, jewelry, or long

hair can be caught in moving parts.

Avoid accidental starting. Be sure switch is
in the locked or off position before inserting
battery pack. 

Carrying tools with your finger on

the switch or inserting the battery pack into a
tool with the switch on invites accidents.

Remove adjusting keys or wrenches before
turning the tool on.

A wrench or a key that is

left attached to a rotating part of the tool may
result in personal injury.

Do not overreach.  Keep proper footing and
balance at all times. 

Proper footing and

balance enable better control of the tool in
unexpected situations.

Use safety equipment. Always wear eye
protection. 

Dust mask, non-skid safety shoes,

hard hat, or hearing protection must be used for
appropriate conditions.

Tool Use and Care

Use clamps or other practical way to secure
and support the workpiece to a stable
platform. 

Holding the work by hand or against

your body is unstable and may lead to loss of
control.

Do not force tool. Use the correct tool for
your application.

The correct tool will do the

job better and safer at the rate for which it is
designed.

Do not use tool if switch does not turn it on
or off. 

A tool that cannot be controlled with the

switch is dangerous and must be repaired.

Disconnect battery pack from tool or place
the switch in the locked or off position
before making any adjustments, changing
accessories, or storing the tool. 

Such

preventive safety measures reduce the risk of
starting the tool accidentally.

Store idle tools out of reach of children and
other untrained persons. 

Tools are

dangerous in the hands of untrained users.

When battery pack is not in use, keep it
away from other metal objects like: paper
clips, coins, keys, nails, screws, or other
small metal objects that can make a
connection from one terminal to another.

Shorting the battery terminals together may
cause sparks, burns, or a fire.

Maintain tools with care. Keep cutting tools
sharp and clean.

Properly maintained tools

with sharp cutting edge are less likely to bind
and are easier to control.

Check for misalignment or binding of
moving parts, breakage of parts, and any
other condition that may affect the tool's
operation. If damaged, have the tool
serviced before using.

Many accidents are

caused by poorly maintained tools.

Read and understand all instructions

. Failure to follow all instructions listed

below, may result in electric shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

!

WARNING

General Safety Rules for All Battery Operated Tools

DM 2610945859 05-07  7/10/07  8:43 AM  Page 2

Summary of Contents for 800-49

Page 1: ... Using Operating Safety Instructions www dremel com 800 49 This symbol refers to the EMC requirements of the Australian Standards Australia 1300 30 70 44 New Zealand 0800 54 33 53 DM 2610945859 05 07 7 10 07 8 43 AM Page 1 ...

Page 2: ...the tool in unexpected situations Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions Tool Use and Care Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force too...

Page 3: ...l speed can cause the shaft to twist Always wear safety goggles and dust mask Use only in well ventilated area Using personal safety devices and working in safe environment reduces risk of injury After changing the bits or making any adjustments make sure the collet nut and any other adjustment devices are securely tightened Loose adjustment device can unexpectedly shift causing loss of control lo...

Page 4: ...by bare hands Regularly clean the tool s air vents by compressed air Excessive accumulation of powdered metal inside the motor housing may cause electrical failures Do not allow familiarity gained from frequent use of your rotary tool to become commonplace Always remember that a careless fraction of a second is sufficient to inflict severe injury Do not alter or misuse tool Any alteration or modif...

Page 5: ...in and eyes The battery liquid is caustic and could cause chemical burns to tissues If liquid comes in contact with skin wash quickly with soap and water If the liquid contacts your eyes flush them with water for a minimum of 10 minutes and seek medical attention Place charger on flat non flammable surfaces and away from flammable materials when re charging battery pack The charger and battery pac...

Page 6: ... Rotary Tool Model number 800 49 Voltage rating 10 8 V No load speed no 5 000 35 000 min Collet Capacities 0 8 mm 1 6 mm 2 4 mm 3 2 mm Charger Model number 856 02 Voltage rating 230 240 V 60 Hz Amperage rating 420 mA Battery pack 855 855 02 Charge time 3 Hr DOVE TAIL FEATURE RELEASE TAB HANGER BATTERY PACK SWITCH COLLET NUT COLLET CHARGER BATTERY PACK INDICATOR LIGHT ALIGNMENT ARROWS Cordless Rota...

Page 7: ...l accessories be in good balance much the same as the tires on your automobile To true up or balance an accessory slightly loosen collet nut and give the accessory or collet a 1 4 turn Retighten collet nut and run the Tool You should be able to tell by the sound and feel if your accessory is running in balance Continue adjusting in this fashion until best balance is achieved To maintain balance on...

Page 8: ...harger alignment arrows on battery columm will point to the two arrows located on charger squeeze release tabs insert battery pack into charger as shown and release pressure on tabs so it locks in place 4 Plug charger into the power source The green LED light indicates connection has been made and the battery pack is charging Under normal usage the tool normally requires 3 5 hours charging time to...

Page 9: ...your hand and feel its weight and balance Feel the taper of the housing This taper permits the tool to be grasped much like a pen or pencil When you turn on the tool for the first time hold it away from your face Accessories can be damaged during handling and can fly apart as they come up to speed This is not common but it does happen Practice on scrap materials first to see how the Cordless Rotar...

Page 10: ...ional speed for different materials and different accessories we have constructed a series of tables that appear on page 12 13 and 14 By referring to these tables you can discover the recommended speeds for each type of accessory Look these tables over and become familiar with them Ultimately the best way to determine the correct speed for work on any material is to practice for a few minutes on a...

Page 11: ...20 7122 7123 7134 7144 Diamond Wheel Points Use only Dremel tested high performance accessories Speed for light cuts Caution burning on deep grooves Depending on cutting direction relative to grain Speed Settings Catalog Soft Hard Laminates Steel Aluminum Shell Ceramic Glass Number Wood Wood Plastic Brass etc Stone 100 121 131 8 10 8 10 4 4 6 114 124 8 10 4 2 4 4 134 144 190 8 10 8 10 2 6 8 10 118...

Page 12: ...luminum Shell Ceramic Glass Number Wood Wood Plastic Brass etc Stone 541 903 911 8 10 8 10 6 2 4 8 10 921 932 941 945 952 953 954 971 997 8153 8175 8193 8215 Aluminum oxide grinding stones 12 Catalog Soft Hard Laminates Steel Aluminum Shell Ceramic Glass Number Wood Wood Plastic Brass etc Stone 9901 9902 8 10 6 2 8 10 4 6 8 10 8 10 9903 9904 9905 9906 9912 9909 9910 6 8 10 8 10 9911 Tungsten Carbi...

Page 13: ...scs Catalog Soft Hard Laminates Steel Aluminum Shell Ceramic Glass Number Wood Wood Plastic Brass etc Stone 502 503 504 8 10 6 2 8 10 8 10 505 Flapwheels Catalog Soft Hard Laminates Steel Aluminum Shell Ceramic Glass Number Wood Wood Plastic Brass etc Stone 511 4 4 2 4 4 Finishing Abrasive Buffs Catalog Soft Hard Laminates Steel Aluminum Shell Ceramic Glass Number Wood Wood Plastic Brass etc Stone...

Page 14: ...peak efficiency of the motor we recommend it be examined every six months Only a genuine Dremel replacement motor specially designed for your tool should be used Cleaning To avoid accidents always disconnect the tool and or charger from the power supply before cleaning The tool may be cleaned most effectively with compressed dry air Always wear safety goggles when cleaning tools with compressed ai...

Page 15: ... oxide and cover virtually every possible kind of grinding application Use them for sharpening lawn mower blades screwdriver tips knives scissors chisels and other cutting tools Use to remove flash from metal castings deburring any metal after cutting smoothing welded joints grinding off rivets and removing rust These grinding stones can be resharped with a dressing stone In machine shops high spe...

Page 16: ...for faster cleaning or polishing Brushing Pressure 1 Remember the tips of a wire brush do the work Operate the brush with the lightest pressure so only the tips of the wire come in contact with the work 2 If heavier pressures are used the wires will be overstressed resulting in a wiping action and if this is continued the life of the brush will be shortened due to wire fatigue 3 Apply the brush to...

Page 17: ...e and coarse grades Buffs are a great finishing accessory for cleaning and light sanding They work effectively on metal glass wood aluminum and plastics Coarse and medium buffs are sold together 3 2 mm shank Grinding Wheel Use for deburring removing rust and general purpose grinding Use with Mandrel 402 Cutting Wheels These thin discs of emery or fiberglass are used for slicing cutting off and sim...

Page 18: ...drel No 402 has a small screw at its tip and is used with emery cutting wheels and sanding discs Higher speeds usually maximum are best for most work including cutting steel Which is shown here The machine screw threading on Mandrel No 424 threads into polishing point No 427 This and other threaded mandrels must be screwed firmly down to the collar before being used DM 2610945859 05 07 7 10 07 8 4...

Page 19: ... the drum is sufficiently expanded to secure the band during use If sanding band is loose on the drum during operation it may fly off and strike you or bystanders WARNING The new 1 3 Ah battery pack has an integrated Dove tail feature that accommodates new attachments for additional functionality The Dove tail feature allows the use of the Flex Light and Flex Light with Magnifier These optional to...

Page 20: ... Speed Control Assembly 19 2914201664 Screw 4 Required 23 2610919753 Lock Button 25 2615297355 Collet Nut 26 2615110480 3 2 mm Collet In Tool 27 2610919754 Housing Cap 32 2610944356 Battery Pack 652 2610943970 Charger 801 2610947399 Housing Set 822 2610913818 Shaft Lock Assembly 4 19 MODEL 800 49 DM 2610945859 05 07 7 10 07 8 43 AM Page 20 ...

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