Dremel 800-49 Operating/Safety Instructions Manual Download Page 20 | Manualshive

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2610945859 07/07

Printed in Mexico

25

26

23

801

32

2

822

801

19

652

27

CODE

PART

NO.

NO.

DESCRIPTION

2

2610919750

Motor Assembly

4

2610919742

Speed Control Assembly

19

2914201664

Screw (4 Required)

23

2610919753

Lock Button

25

2615297355

Collet Nut

26

2615110480

3.2 mm Collet (In Tool)

27

2610919754

Housing Cap

32

2610944356

Battery Pack

652

2610943970

Charger

801

2610947399

Housing Set

822

2610913818

Shaft Lock Assembly

4

19

MODEL 800-49

DM 2610945859 05-07 7/10/07 8:43 AM Page 20

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Summary of Contents for 800-49

Page 1: ... Using Operating Safety Instructions www dremel com 800 49 This symbol refers to the EMC requirements of the Australian Standards Australia 1300 30 70 44 New Zealand 0800 54 33 53 DM 2610945859 05 07 7 10 07 8 43 AM Page 1 ...

Page 2: ...the tool in unexpected situations Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions Tool Use and Care Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force too...

Page 3: ...l speed can cause the shaft to twist Always wear safety goggles and dust mask Use only in well ventilated area Using personal safety devices and working in safe environment reduces risk of injury After changing the bits or making any adjustments make sure the collet nut and any other adjustment devices are securely tightened Loose adjustment device can unexpectedly shift causing loss of control lo...

Page 4: ...by bare hands Regularly clean the tool s air vents by compressed air Excessive accumulation of powdered metal inside the motor housing may cause electrical failures Do not allow familiarity gained from frequent use of your rotary tool to become commonplace Always remember that a careless fraction of a second is sufficient to inflict severe injury Do not alter or misuse tool Any alteration or modif...

Page 5: ...in and eyes The battery liquid is caustic and could cause chemical burns to tissues If liquid comes in contact with skin wash quickly with soap and water If the liquid contacts your eyes flush them with water for a minimum of 10 minutes and seek medical attention Place charger on flat non flammable surfaces and away from flammable materials when re charging battery pack The charger and battery pac...

Page 6: ... Rotary Tool Model number 800 49 Voltage rating 10 8 V No load speed no 5 000 35 000 min Collet Capacities 0 8 mm 1 6 mm 2 4 mm 3 2 mm Charger Model number 856 02 Voltage rating 230 240 V 60 Hz Amperage rating 420 mA Battery pack 855 855 02 Charge time 3 Hr DOVE TAIL FEATURE RELEASE TAB HANGER BATTERY PACK SWITCH COLLET NUT COLLET CHARGER BATTERY PACK INDICATOR LIGHT ALIGNMENT ARROWS Cordless Rota...

Page 7: ...l accessories be in good balance much the same as the tires on your automobile To true up or balance an accessory slightly loosen collet nut and give the accessory or collet a 1 4 turn Retighten collet nut and run the Tool You should be able to tell by the sound and feel if your accessory is running in balance Continue adjusting in this fashion until best balance is achieved To maintain balance on...

Page 8: ...harger alignment arrows on battery columm will point to the two arrows located on charger squeeze release tabs insert battery pack into charger as shown and release pressure on tabs so it locks in place 4 Plug charger into the power source The green LED light indicates connection has been made and the battery pack is charging Under normal usage the tool normally requires 3 5 hours charging time to...

Page 9: ...your hand and feel its weight and balance Feel the taper of the housing This taper permits the tool to be grasped much like a pen or pencil When you turn on the tool for the first time hold it away from your face Accessories can be damaged during handling and can fly apart as they come up to speed This is not common but it does happen Practice on scrap materials first to see how the Cordless Rotar...

Page 10: ...ional speed for different materials and different accessories we have constructed a series of tables that appear on page 12 13 and 14 By referring to these tables you can discover the recommended speeds for each type of accessory Look these tables over and become familiar with them Ultimately the best way to determine the correct speed for work on any material is to practice for a few minutes on a...

Page 11: ...20 7122 7123 7134 7144 Diamond Wheel Points Use only Dremel tested high performance accessories Speed for light cuts Caution burning on deep grooves Depending on cutting direction relative to grain Speed Settings Catalog Soft Hard Laminates Steel Aluminum Shell Ceramic Glass Number Wood Wood Plastic Brass etc Stone 100 121 131 8 10 8 10 4 4 6 114 124 8 10 4 2 4 4 134 144 190 8 10 8 10 2 6 8 10 118...

Page 12: ...luminum Shell Ceramic Glass Number Wood Wood Plastic Brass etc Stone 541 903 911 8 10 8 10 6 2 4 8 10 921 932 941 945 952 953 954 971 997 8153 8175 8193 8215 Aluminum oxide grinding stones 12 Catalog Soft Hard Laminates Steel Aluminum Shell Ceramic Glass Number Wood Wood Plastic Brass etc Stone 9901 9902 8 10 6 2 8 10 4 6 8 10 8 10 9903 9904 9905 9906 9912 9909 9910 6 8 10 8 10 9911 Tungsten Carbi...

Page 13: ...scs Catalog Soft Hard Laminates Steel Aluminum Shell Ceramic Glass Number Wood Wood Plastic Brass etc Stone 502 503 504 8 10 6 2 8 10 8 10 505 Flapwheels Catalog Soft Hard Laminates Steel Aluminum Shell Ceramic Glass Number Wood Wood Plastic Brass etc Stone 511 4 4 2 4 4 Finishing Abrasive Buffs Catalog Soft Hard Laminates Steel Aluminum Shell Ceramic Glass Number Wood Wood Plastic Brass etc Stone...

Page 14: ...peak efficiency of the motor we recommend it be examined every six months Only a genuine Dremel replacement motor specially designed for your tool should be used Cleaning To avoid accidents always disconnect the tool and or charger from the power supply before cleaning The tool may be cleaned most effectively with compressed dry air Always wear safety goggles when cleaning tools with compressed ai...

Page 15: ... oxide and cover virtually every possible kind of grinding application Use them for sharpening lawn mower blades screwdriver tips knives scissors chisels and other cutting tools Use to remove flash from metal castings deburring any metal after cutting smoothing welded joints grinding off rivets and removing rust These grinding stones can be resharped with a dressing stone In machine shops high spe...

Page 16: ...for faster cleaning or polishing Brushing Pressure 1 Remember the tips of a wire brush do the work Operate the brush with the lightest pressure so only the tips of the wire come in contact with the work 2 If heavier pressures are used the wires will be overstressed resulting in a wiping action and if this is continued the life of the brush will be shortened due to wire fatigue 3 Apply the brush to...

Page 17: ...e and coarse grades Buffs are a great finishing accessory for cleaning and light sanding They work effectively on metal glass wood aluminum and plastics Coarse and medium buffs are sold together 3 2 mm shank Grinding Wheel Use for deburring removing rust and general purpose grinding Use with Mandrel 402 Cutting Wheels These thin discs of emery or fiberglass are used for slicing cutting off and sim...

Page 18: ...drel No 402 has a small screw at its tip and is used with emery cutting wheels and sanding discs Higher speeds usually maximum are best for most work including cutting steel Which is shown here The machine screw threading on Mandrel No 424 threads into polishing point No 427 This and other threaded mandrels must be screwed firmly down to the collar before being used DM 2610945859 05 07 7 10 07 8 4...

Page 19: ... the drum is sufficiently expanded to secure the band during use If sanding band is loose on the drum during operation it may fly off and strike you or bystanders WARNING The new 1 3 Ah battery pack has an integrated Dove tail feature that accommodates new attachments for additional functionality The Dove tail feature allows the use of the Flex Light and Flex Light with Magnifier These optional to...

Page 20: ... Speed Control Assembly 19 2914201664 Screw 4 Required 23 2610919753 Lock Button 25 2615297355 Collet Nut 26 2615110480 3 2 mm Collet In Tool 27 2610919754 Housing Cap 32 2610944356 Battery Pack 652 2610943970 Charger 801 2610947399 Housing Set 822 2610913818 Shaft Lock Assembly 4 19 MODEL 800 49 DM 2610945859 05 07 7 10 07 8 43 AM Page 20 ...

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