Dreamline UNIDOOR MADRID D245872MB01 Series Installation Instructions Manual Download Page 3

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Table of Contents

Section Title

Page #

ClearMax

Coating Information

—

Warnings and General Preparation

Required Reinforcement Information

Unidoor Glass-to-Wall Hinge and Handle Location

Model Specific Preparation

Tools

Detailed Diagram of Shower Door and Inline Panel Components

Parts List

8-9

Installation Steps

10-36

PVC Hinge Spacer Information (if necessary)

Handle Installation

15-16

Bottom Sweep Vinyl Installation

Hinge Side Vinyl Seal Installation

18-19

Hinge Assembly Adjustment Procedure

Towel Bar Installation

180º Strike Vinyl Installation

Product Maintenance

Troubleshooting

Factory Parts Information

UNIDOOR MADRID Shower Door and Inline Panel Manual Ver 1 122019

Symbol Legend

TIP

NOTE

TIP

- for ease of installation.

NOTE

- take note of special

feature; additional information.

INCORRECT

not recommended.

CORRECT

recommended.

REQUIRED

- requires special

attention; signifies a warning.

Average Installation Time

1.5 hrs

Summary of Contents for UNIDOOR MADRID D245872MB01 Series

Page 1: ...e right to alter modify or redesign products at any time without prior notice for the purpose of product improvement and customer experience Please refer to the model s web page on DreamLine com for t...

Page 2: ...t depending on the model the glass may be coated on either one or both surfaces For best results squeegee the glass after each use and dry with a soft cloth Installation Date OD Number optional SKU Nu...

Page 3: ...ssary 11 Handle Installation 15 16 Bottom Sweep Vinyl Installation 17 Hinge Side Vinyl Seal Installation 18 19 Hinge Assembly Adjustment Procedure 20 Towel Bar Installation 34 180 Strike Vinyl Install...

Page 4: ...lds with young children or an elderly person due to an increased chance of improper handling In such cases alternatives such as shower curtains or grab bars should be considered GENERAL PREPARATION Af...

Page 5: ...r 1 122019 3 2019 DreamLine All Rights Reserved Double Studs 2 6 2 6 OR 8 1 2 216m m 55 5 8 1413m m th resh o ld 64 1 8 1629mm from threshold 5 8 16mm space beneath installed door glass 72 1829mm from...

Page 6: ...hts Reserved 8 203mm 2 50mm 7 7 8 200mm 7 7 8 200mm 5 8 15 875mm SPACE THRESHOLD UNIDOOR DOOR GLASS 31 3 4 806 5mm 31 3 4 806 5mm 72 1829mm from threshold 55 5 8 1413mm 5 8 15 875mm SPACE 64 1 8 1629m...

Page 7: ...he handle to lift the glass during installation This may result in damage to the glass and or serious personal injury Always use an assistant and or a professional grade glass suction cup when handlin...

Page 8: ...f the box If any parts are damaged or missing please contact DreamLine for replacement The shipping boxes may contain extra parts not used in your model configuration Retain these installation instruc...

Page 9: ...led Diagram of Shower Door and Inline Panel Components UNIDOOR MADRID Shower Door and Inline Panel Manual Ver 1 122019 7 2019 DreamLine All Rights Reserved left swing door right hand inline panel inst...

Page 10: ...ne All Rights Reserved ST5 5 70mm Countersunk Screw ST4 2 40mm Countersunk Screw Hinge Assembly Hinge Side Strike Vinyl Bottom Sweep Vinyl Vertical U Channel Inline Panel Glass Wall Anchor 8mm 180 Inl...

Page 11: ...hts Reserved Parts List UNIDOOR MADRID Shower Door and Inline Panel Manual Ver 1 122019 9 2019 DreamLine All Rights Reserved Towel Bar Assembly Allen Wrench 3mm 4mm Bottom U Channel PVC Hinge Spacer 1...

Page 12: ...corner protectors on the glass until it is necessary to remove them outside outside 05 01 x1 x2 Clean the Hinge gaskets and the glass around the hinge notch with an alcohol swab or glass cleaner prior...

Page 13: ...reduce the required opening size for the door glass 31 x8 1mm 2mm 3mm Only use spacer s as necessary behind one hinge not both Hinge side wall out at the top plumb line plumb line Hinge side wall out...

Page 14: ...n the proper spacing between the bottom of the Door Glass and the threshold Secure the spacers to the glass with tape if necessary 5 8 16 mm wood or plastic shims may also be used on the threshold Che...

Page 15: ...e used as a template to assist with marking the hinge mounting holes accurately Use a diamond tipped bit and low torque when drilling into porcelain or other hard tile surface Follow the drill bit man...

Page 16: ...f the Hinge Assemblies 05 after the door glass has been installed Door Glass Installation OPTION B Install the Hinges to the wall First Mark holes for drilling Remove the hinges from the door glass Dr...

Page 17: ...ity 02 1 Towel Bar 1pc 02 2 Towel Bar End Cap 1pc 02 3 Handle 1pc 02 4 Handle Bar End Cap 1pc 02 5 M4 Set Screw 2 pcs 02 6 Vinyl Gasket 6 pcs 02 7 PVC Screw Sleeve 3 pcs 02 8 M6 18 Flat Head Screw 3 p...

Page 18: ...r Handle to the Door Glass tighten the set screws and the inner Handle End Cap with an Allen key TIP Cover the heads of the exposed screws with the supplied decorative caps TIP 1 2 3 4 5 6 To prevent...

Page 19: ...ation UNIDOOR MADRID Shower Door and Inline Panel Manual Ver 1 122019 17 2019 DreamLine All Rights Reserved Fig 6a Fig 6b Fig 6c Press the Bottom Sweep Vinyl Seal 07 onto the bottom edge of the Door G...

Page 20: ...371 6 mm 8 203 2 mm 7 8 22 mm 7 8 22 mm 7 8 22 mm 7 8 22 mm 1 25 4 mm notch notch notch notch notch Hinge Side Vinyl Cut Lengths Hinge Side Vinyls installed on Door Glass Cut the Hinge Side Vinyl Seal...

Page 21: ...served DreamLine All Rights Reserved Hinge Side Vinyl Seal Installation UNIDOOR MADRID Shower Door and Inline Panel Manual Ver 1 122019 19 2019 DreamLine All Rights Reserved Fig 7b left swing door ins...

Page 22: ...Assemblies are factory to overclose to 85 to create a tight seal with the Strike Vinyl If strike vinyl is not used the hinges can be adjusted to close to a different angle 90 for example Overhead vie...

Page 23: ...amLine All Rights Reserved TIP To assist with aligning the Inline Panel Glass 11 with the installed Door Glass hold the Door Glass parallel with the outside of the threshold and at a 90 angle from the...

Page 24: ...ved DreamLine All Rights Reserved Tools Needed Parts Needed UNIDOOR MADRID Shower Door and Inline Panel Manual Ver 1 122019 22 2019 DreamLine All Rights Reserved Glass Width W Glass Height H H W Fig 9...

Page 25: ...metal file to deburr the cut end OR Glass Width W 3 16 L see exception below L L Cut the Bottom U Channel to Plumb line Out of plumb at the bottom If Less than 90 A Plumb line EXCEPTION If the wall is...

Page 26: ...ADRID Shower Door and Inline Panel Manual Ver 1 122019 24 2019 DreamLine All Rights Reserved TIP Use a metal file to deburr the cut end OR V Cut the Vertical U Channel to Glass Height H 13 16 V see no...

Page 27: ...Parts Needed UNIDOOR MADRID Shower Door and Inline Panel Manual Ver 1 122019 25 2019 DreamLine All Rights Reserved 2 50 8mm Cut several 2 3 pieces of the PVC Glass Spacer 0 5mm 28 DO NOT install one l...

Page 28: ...e Vinyl 19 to the edge of the panel glass to create the proper spacing with the door glass Note that the strike vinyl will extend above the panel glass for now but will get notched in Step 22 to fit a...

Page 29: ...swing door right hand inline panel installation shown 1 2 MAX door inline panel door 1 16 1 8 panel NOTE The Vertical U Channel 09 will allow for up to 1 2 of out of plumb adjustment Use a level to c...

Page 30: ...Door and Inline Panel Manual Ver 1 122019 28 2019 DreamLine All Rights Reserved Remove the PVC Glass Spacers 0 5mm 28 from the Bottom U Channel 29 Fig 15c These must be reinstalled in Step 19 NOTE Fig...

Page 31: ...untersunk Screw 23 OR For installation into a Tile Threshold drill a 3 16 4mm hole up to the stud drill an 1 8 3mm pilot hole into the stud and use the ST4 2 x 40mm Countersunk Screw 23 If a stud is p...

Page 32: ...and Inline Panel Manual Ver 1 122019 30 2019 DreamLine All Rights Reserved To prevent damage to the glass be sure that the screws are fully countersunk and that the screw heads do not stick up above...

Page 33: ...ll Rights Reserved Tools Needed Parts Needed UNIDOOR MADRID Shower Door and Inline Panel Manual Ver 1 122019 31 2019 DreamLine All Rights Reserved Fig 18 23 x11 t o o l t i p left swing door right han...

Page 34: ...l Ver 1 122019 32 2019 DreamLine All Rights Reserved After applying silicone into the bottom U Channel install several 2 3 51mm 76mm pieces of the PVC Glass Spacer 0 5mm 28 into the Bottom U Channel 2...

Page 35: ...ed DreamLine All Rights Reserved Tools Needed UNIDOOR MADRID Shower Door and Inline Panel Manual Ver 1 122019 33 2019 DreamLine All Rights Reserved 1 2 Fig 20 left swing door right hand inline panel i...

Page 36: ...122019 34 2019 DreamLine All Rights Reserved Fig 21 32 x1 outside outside 1 2 To prevent glass to metal contact be sure the vinyl gaskets and PVC screw sleeves are present between the Towel Bar Assem...

Page 37: ...ved 1 25 4mm inside inline panel glass Fig 22a Fig 22b 19 x1 left swing door right hand inline panel installation shown 1 2 3 TIP Notch the inner side of the Bottom Sweep Vinyl 07 so the Door Glass cr...

Page 38: ...Door and Inline Panel Manual Ver 1 122019 36 2019 DreamLine All Rights Reserved NOTE The surfaces need to be clean and free of debris before applying silicone Allow 24 hours for the silicone to cure b...

Page 39: ...hes or abrasive sponges that may scratch the surface of the glass HARDWARE To ensure a long lasting finish wipe off all metal parts after each use with a soft cloth Do not use abrasive cleaners or cle...

Page 40: ...ement in the wall during installation if not complete removal and reinstallation may be necessary Page 3 Use a level to confirm the Door Glass 01 is plumb Confirm the 180 Inline Strike Vinyl 19 is ins...

Page 41: ...ke Vinyl w VHB Tape 1 pc 09 04154091 1854 U Channel 1 Aluminum for 10mm 3 8in Glass 1 pc 11 010137158 Inline Panel Glass 1 pc 13 07552148 Wall Anchor 8mm 5 16in 11 pcs 19 063010102 1829 180 Degree Inl...

Page 44: ...ights Reserved DreamLine All Rights Reserved TEL 866 731 2244 FAX 866 857 3638 DREAMLINE COM For more information on DreamLine Shower Doors and Enclosures please visit DreamLine com 2019 DreamLine All...

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