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Draper Foundation, Manual

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Draper Foundation Manual Download Page 17

page 17 of 28

 

Foundation

™

 for LED Panels

Section 10 -

 Attaching Vertical Rails

Section 10.1 - For LED arrays up to 6 panels high - 2 Horizontal Rails

1.

 Hang the Vertical Rails on the top horizontal rail and space evenly.

2.

 Using a 5mm hex wrench, slide the fastener nuts 

(from Section 9)

 into position and attach using the supplied M6x12 hardware.

HORIZONTAL 

RAIL

VERTICAL 

RAIL

1

HORIZONTAL 

RAIL

VERTICAL 

RAIL

2

VERTICAL 

RAIL

3

SLIDE IN

FASTENER

4

HORIZONTAL 

RAIL

VERTICAL 

RAIL

Vertical Rail

Fasteners

SLIDE-IN NUT

M6-1.0

FLANGE HEAD SCREW

M6-1.0x12mm 

Summary of Contents for Foundation

Page 1: ...FOUNDATION ATION LEFT to RIGHT for UpanelS Left to Right Installation ...

Page 2: ... testing or operation carefully watch the surrounding area for any potential safety concerns including nearby persons or objects 10 After installation the entire system should be carefully tested to ensure safe and normal operation Extreme care should be taken during testing to remain clear of moving parts to avoid possible injury 11 Operation of Foundation for LED Panels should be performed only ...

Page 3: ...5 987 7999 800 238 7999 2020 All Rights Reserved FORM FDN_Unilumen_UpanelS_Inst20 Foundation for LED Panels INSTRUCTIONS ASSEMBLY INSTALLATION Overview Section 1 Personnel and Tools Required PERSONNEL REQUIRED LED Panels Y Axis Adjustable Vertical Rails Optional Vented Trim Frame Z Axis Adjustable Horizontal Rail HEX WRENCH TAPE MEASURE LASER LEVEL POWER DRILL 3mm 5mm LEVEL 1 ...

Page 4: ...CAL RAIL BOTTOM 7 High or More WALL MOUNTING BRACKET M10 Spring Loaded LED Mounting Stud LED Alignment Tool VERTICAL RAIL 6 High or Less HORIZONTAL RAILS PLUM ALIGNMENT PIN RAIL CONNECTOR Top Bottom Slot RAIL CONNECTOR Front Slot PLUM ALIGNMENT PIN RAIL CONNECTOR Top Bottom Slot RAIL CONNECTOR Front Slot M10 Spring Loaded LED Mounting Stud LED Cabinet Not Included Vertical Rail Fasteners SLIDE IN ...

Page 5: ...ORIZONTAL RAIL CONNECTOR Front Horizontal Rail Connector C162 032 0 6 6 18 18 27 Set Screw M6 1x8mm C020 728 0 8 8 24 24 33 VERTICAL RAIL FASTENERS Slide In Nut M6 C018 165 10 12 14 27 33 39 Flanged Socket Head Screw M6 1x9mm C020 735 10 12 14 27 33 39 LED ALIGNMENT ATTACHMENT TOOLS M10 Spring Loaded LED Mounting Stud C021 041 64 100 144 256 400 576 LED Plum Alignment Pin C032 126 6 6 6 9 9 9 LED ...

Page 6: ... M4 0 7x10mm RIGHT BOTTOM TRIM SECTION RIGHT T TRIM SECTIO RIGHT BOTTOM TRIM SECTION RIGHT TOP TRIM SECTION BOTTOM RIGHT TRIM SECTION BOTTOM LEFT TRIM SECTION BOTTOM CENTER TRIM SECTION BOTTOM RIGHT TRIM SECTION BOTTOM LEFT TRIM SECTION BOTTOM CENTER TRIM SECTION BOTTOM RIGHT TRIM SECTION BOTTOM LEFT TRIM SECTION BOTTOM CENTER TRIM SECTION TOP RIGHT TRIM SECTION TOP CENTER TRIM SECTION TOP LEFT TR...

Page 7: ...RIM LT SIDE C287 123SA 0 1 0 0 0 0 TRIM LT SIDE C287 124SA 0 0 1 0 0 0 TRIM LEFT SIDE BOTTOM C287 126SA 0 0 0 1 0 0 TRIM LEFT SIDE BOTTOM C287 127SA 0 0 0 0 1 0 TRIM LEFT SIDE BOTTOM C287 128SA 0 0 0 0 0 1 TRIM LEFT SIDE TOP C287 130SA 0 0 0 1 0 0 TRIM LEFT SIDE TOP C287 131SA 0 0 0 0 1 0 TRIM LEFT SIDE TOP C287 132SA 0 0 0 0 0 1 TRIM RIGHT SIDE BOTTOM C287 134SA 0 0 0 1 0 0 TRIM RIGHT SIDE BOTTOM...

Page 8: ...stalling onto a Drywall Gypsum Board surface locate the wall studs and mark their location at the intersection of the lines drawn in steps 2 3 These are mounting locations for the wall brackets 4B If installing into brick or block wall evenly space the vertical lines no more than 32 813mm apart 5 Loosely attach the wall mounting hardware provided by others to the wall at the outer four corners of ...

Page 9: ...n of the lines drawn in steps 2 3 These are mounting locations for the wall brackets 5B If installing into brick or block wall evenly space the vertical lines no more than 32 813mm apart 6 Loosely attach the wall mounting hardware provided by others to the wall at the outer four corners of the grid created in steps 1 5B Ensure the head of the hardware is at least 1 2 12mm off the surface of the wa...

Page 10: ... provided wall brackets will be used MAX WALL BRACKET SPACING 32 813mm Slide Rail Section B over Rail Splices Slide Rail Section B over slats in wall bracket Slide Rail Splices into slots in Section A Tighten all rail splice screws with 5mm hex wrench 2 1 3 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 4 3 2 1 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 12 11 5 4 3 2 1 WIDE WIDE WIDE WIDE WIDE WIDE SPLICE SPLICE Hori...

Page 11: ... wall mounting brackets on each side of the horizontal rails Leave the inner brackets loose for now Section 5 2 For LED arrays 7 panels or higher 3 Horizontal Rails 1 Using the top keyhole slots of the outer wall mounting brackets hang the BOTTOM horizontal rail on the pre installed mounting hardware see Section 3 Step 5 2 Using the top keyhole slots of the outer wall mounting brackets hang the MI...

Page 12: ...line Please Note when setting the plumb adjustment the face of the horizontal rail must remain plump and not twisted 5 Once the Laser Line and all Alignment Pins are aligned tighten the four 4 locking screws on the top and bottom each of the outer mounting bracket WALL FLOOR FLOOR FLOOR TOP VIEW CONCAVE WALL FRONT VIEW SIDE IEW 53 835 1367mm 34 2 869mm BOTTOM of Viewing Area 19 8 489mm Laser Line ...

Page 13: ...locking screws on the top and bottom of each wall mounting bracket 3 Repeat steps 1 and 2 until all brackets are plum and secured in place Section 8 Attaching Wall Adjuster Brackets to Vertical Rails Section 8 1 For LED arrays up to 6 panels high 2 Horizontal Rails 1 Attach the Differential Screw to the Wall Adjustment Bracket 2 Attach two 2 Wall Adjuster Brackets to the back side using a 3mm hex ...

Page 14: ...urn the Lower Vertical Rail section over 3 Attach two 2 Wall Adjuster Brackets to the back side using a 3mm hex wrench Section 8 2 2 Upper Section of Vertical Rail Assembly 1 Attach one 1 Wall Adjuster Bracket to the back side using a 3mm hex wrench TURN OVER TOP Front 2 Front TOP 1 VERTICAL CONNECTOR VERTICAL CONNECTOR Front TOP B A 2 SCREW M8 1 25x10mm Long Flanged Button Head 3mm Hex Wrench eng...

Page 15: ...Vertical Rails shown Trim Support Bracket 4x4 5 Vertical Rails 5 4 3 2 1 5 4 3 2 1 4 4 5 4 3 2 1 4 4 5 4 3 2 1 Trim Support Bracket Trim Support Bracket 5x5 6 Vertical Rails Splice 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 Rail Connector FRONT 6 5 4 3 2 1 Rail Connector FRONT Eventual location of Vertical Rails shown Trim Support Bracket 6x6 7 Vertical Rails Splice 7 6 5 4 3 2 1 7 6 5 4 3 2 1 6 5 7 4 3 ...

Page 16: ... 4 3 2 1 11 10 9 8 7 6 5 4 3 2 1 6 5 10 9 11 8 7 4 3 2 1 Rail Connector FRONT Rail Connector FRONT 6 5 10 9 11 8 7 4 3 2 1 Rail Connector FRONT Rail Connector FRONT 6 5 10 9 11 8 7 4 3 2 1 Rail Connector FRONT Rail Connector FRONT Eventual location of Vertical Rails shown Trim Support Bracket 8x8 9 Vertical Rails Splice Splice 9 8 7 6 5 4 3 2 1 9 8 7 6 5 4 3 2 1 6 5 9 8 7 4 3 2 1 Rail Connector FR...

Page 17: ...on the top horizontal rail and space evenly 2 Using a 5mm hex wrench slide the fastener nuts from Section 9 into position and attach using the supplied M6x12 hardware HORIZONTAL RAIL VERTICAL RAIL 1 HORIZONTAL RAIL VERTICAL RAIL 2 VERTICAL RAIL 3 SLIDE IN FASTENER 4 HORIZONTAL RAIL VERTICAL RAIL Vertical Rail Fasteners SLIDE IN NUT M6 1 0 FLANGE HEAD SCREW M6 1 0x12mm ...

Page 18: ...tach with the provided hardware 4 Work from left to right until all 9 bottom Vertical Rails are attached 2 1 Section 10 2 2 Attaching Top Vertical Sections 1 Lift each Top Section of Vertical Rail and slide it onto the connector on the bottom section 2 Let the Vertical Rail hanger rest on the top horizontal rail and secure it loosely with provided hardware 3 Slide the fastener nut from Section 8 i...

Page 19: ...ertical Rail and shine a laser level line across utilizing the laser level notch 2 Beginning with the Lower Sections use a 5mm hex wrench to raise each Vertical Rail until they are all level 3 Repeat Steps 1 and 2 on the Upper Sections of each Vertical Rail Please note All Vertical Rails must be aligned and level with each other Adjust Vertical Rails Until Level with Laser Line Adjust Vertical Rai...

Page 20: ...ls 1 Shine a laser line at the left edge of the structure and check that the first Vertical Rail is square with the floor To adjust loosen the fasteners installed in Section 10 Step 3 and slide the Vertical Rail along the Horizontal Rail until Tighten fasteners when the first vertical is square 2 Attach the 2 alignment tools to the vertical rail positioned in step 1 Using Side A of the alignment t...

Page 21: ... lag screw by others into the wall 3 Rotate the differential screw to push or pull the vertical rail to be straighter if required Differential Screw 3mm Hex Wrench WALL ADJUSTMENT BRACKETS Adjust Wall Adjustment Brackets Until All Vertical Rails are flush Bubble Level recommended 1 STUD 3mm Hex Wrench STUD WALL ADJUSTMENT BRACKET Mounting Access Hole WALL ADJUSTMENT BRACKET MOUNTING HARDWARE by Ot...

Page 22: ... Trim Support Brackets Trim Support Bracket Locations will vary depending on array size Refer to Section 9 Section 12 3 Installing Side Trim Brackets 1 2 SPLIT LOCK WASHER M4 SOCKET HEAD SCREW M4 0 7x10mm 3 2 1 2 1 3 2 1 2 1 SPLIT LOCK WASHER M4 SOCKET HEAD SCREW M4 0 7x10mm 3 2 1 2 1 3 2 1 2 1 SPLIT LOCK WASHER M4 SOCKET HEAD SCREW M4 0 7x10mm ...

Page 23: ...lling Bottom Trim must be done prior to LED Installation Section 13 1 Installing BOTTOM Trim Sections BOTTOM TRIM Section 12 4 Installing Bottom Trim brackets 1 2 SPLIT LOCK WASHER M4 SOCKET HEAD SCREW M4 0 7x10mm 1 2 BOTTOM VIEW SOCKET HEAD SCREW M4 0 7x8mm ...

Page 24: ...rner insert the four 4 Spring Loaded Mounting studs into the angled slots on the vertical rail as shown The head of the studs will engage with the back side of the vertical rail and the spring washer will remain on the front face does not fit through the slot Once the head of all 4 studs are fully inserted lower the panel into the final location FRONT VIEW BACK VIEW LED CABINET Mounting Holes LED ...

Page 25: ...nting Holes LED PANEL PLACEMENT INNER COLUMNS 2 Attach the next LED cabinet direct to the right of the first Continue until the first row is complete 3 Working from left to right attach the row of LED cabinets 4 Continue until all LED cabinets are installed ...

Page 26: ...page 26 of 28 Foundation for LED Panels 1 1 2 2 SIDE TRIM 2 1 TOP TRIM Section 15 Attaching Trim to Trim Brackets LED CABINETS REMOVED FROM VIEW FOR CLARITY ...

Page 27: ...2 4879mm 108 1 16 2745mm 33 19 32 854mm 53 27 32 1367mm 10x10 240 1 8 6099mm 135 3 32 3432mm 47 3 32 1212mm 67 11 32 1711mm 57 7 32 1453mm 12x12 288 5 32 7319mm 162 1 16 4118mm 61 7 32 1555mm 80 27 32 2054mm 15 9 32 388mm Note 4x4 Array has two 93 2362mm horizontal rails with no splice Note 8x8 Array has 3 rails consisting of two 93 2362mm horizontal sections with a single splice DIM A DIM B 397 4...

Page 28: ...FOUNDATION ...

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