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5.  HEALTH AND SAFETY INFORMATION

Wear personal protective equipment (PPE). 

Dust, noise, vibration and swarf can all be 

dangerous if not suitably protected against. If the work involving the power tool creates dust or 
fumes; wear a dust mask.  Vibration to the hand, caused by operating some tools for longer 
periods must be protected against. Wear vibration reducing gloves and allow long breaks between 
uses. Protect against dust and swarf by wearing approved safety goggles or a face shield. These 
are some of the more common hazards and preventions; however, always find out what hazards 
are associated with the machine/work process and wear the most suitable protective equipment 
available.

Do not breathe contaminated air. 

If the work creates dust or fumes; connect the machine (if 

possible) to an extraction system either locally or remotely.

Move the machine as instructed.

  Always refer to the instructions for the correct method.

Do not overreach.

 Extending your body too far can result in a loss of balance and you falling.  

This could be from a height or onto a machine and will result in injury.

Maintain your tools correctly. 

A well maintained tool will do the job safely.  Replace any 

damaged or missing parts immediately with original parts from the manufacturer. As applicable; 
keep blades sharp; moving parts clean, oiled or greased; handles clean; and emergency devices 
working.

Wait for the machine to stop. 

Unless the machine is fitted with a safety brake; some parts may 

continue to move due to momentum. Wait for all parts to stop; then unplug it from the power 
supply before making any adjustments, carrying out maintenance operations or just finishing using 
the tool.

Remove and check setting tools. 

Some machinery requires the use of additional tools or keys to 

set, load or adjust the power tool. Before starting the power tool always check to make certain they 
have been removed and are safely away from the machine.

Prevent unintentional starting.

 Before plugging any machine in to the power supply, make sure 

the switch is in the OFF position. If the machine is portable; do not hold the machine near the 
switch and take care when putting the machine down; that nothing can operate the switch.

This machine is not suitable for use with an extension lead.  

Concentrate and stay alert.

 Distractions are likely to cause an accident. Never operate the 

machine if you are under the influence of drugs (prescription or otherwise), including alcohol or if 
you are feeling tired. Being disorientated will result in an accident.

Have this machine repaired by a qualified person.

 This machine is designed to conform to the 

relevant international and local standards and as such should be maintained and repaired by 
someone qualified; using only original parts supplied by the manufacturer: This will ensure the 
machine remains safe to use.

9.1 PRELIMINARY OPERATIONS

Completely deflate the tyre. 

WARNING: If tyre pressure monitoring sensors (TPMS) are fitted to the tyre, the pressure 
must be released slowly. Sudden loss of pressure may damage the sensors. Always check 
with the vehicle manufacturer before deflating tyre.

Remove wheel balancing weights to avoid any interference with the clamping mechanism.

9.2 BEAD BREAKING.

WARNING: Tyre MUST be deflated before bead 
breaking.

Place the wheel on the ground near the bead breaker, 
move the plate 

 to the bead and press the bead 

breaking control switch 

.

This operation is repeated at various points on the wheel 
until the bead is completely detached.
Repeat the operation on the opposite side of the wheel.
Note: The lip of the bead breaker must be as close as 
possible to the tyre bead to work effectively. Just pressing 
the tyre wall will NOT allow the bead breaker plate to 
separate the tyre from the wheel.

WARNING:

 

When using the bead breaking arm, take 

care not trap limbs between the tyre and the bead 
breaker.

9.   OPERATION AND USE

Summary of Contents for 78612

Page 1: ...t keep it for the life of the product passing it on to any subsequent holder of the product Read all these instructions before assembling operating or maintaining this product This manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure its correct and safe use By following all the general safety i...

Page 2: ...right Draper Tools Limited Permission is granted to reproduce this publication for personal and educational use only Commercial copying redistribution hiring or lending is prohibited No part of this publication may be stored in a retrieval system or transmitted in any other form or means without written permission from Draper Tools Limited In all cases this copyright notice must remain intact 1 2 ...

Page 3: ...EUMATIC COLUMN STEPS 1 TO 8 12 13 8 6 ASSEMBLY AND ATTACHMENT OF ASSIST ARM STEPS 1 5 14 8 7 ROLLER 15 8 8 ADJUSTABLE PRESSURE BLOCK 15 8 9 LIFT DISC 15 8 10 ADJUSTMENT OF PNEUMATIC LUBRICATOR AND AIR SERVICE UNIT 17 9 OPERATING INSTRUCTIONS 9 1 PRELIMINARY OPERATIONS 18 9 2 BEAD BREAKING 18 9 3 REMOVE TYRE STEPS 1 TO 3 19 9 4 FIT ON THE TYRE 20 9 5 INFLATING OPERATIONS 20 10 MAINTENANCE AND TROUB...

Page 4: ...applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised Your Draper guarantee is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the guarantee period Please note that this guarantee is an additional benefit and does not affect your statutory rights Draper Tools Limited 10 MAINTEN...

Page 5: ...perate the unit and are properly supervised Allow unit operation only with all parts in place and operating safely Carefully inspect the unit on a regular basis and perform all maintenance as required Service and maintain the unit only with authorized or approved replacement parts Keep all instructions permanently with the unit and all decals labels notices on the unit clean and visible Do not ove...

Page 6: ...ey are capable of doing Do not attempt to use the machine or adapt it in any way for an application it is not designed for Select the machine appropriate for the size of the job Overloading the machine will result in its failure and user injury This covers the use of accessories Dress properly Loose clothing long hair and jewellery are all dangerous because they can become entangled in moving mach...

Page 7: ... always check to make certain they have been removed and are safely away from the machine Prevent unintentional starting Before plugging any machine in to the power supply make sure the switch is in the OFF position If the machine is portable do not hold the machine near the switch and take care when putting the machine down that nothing can operate the switch This machine is not suitable for use ...

Page 8: ... with pacemakers should consult their physician s before using this product Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker 8 10 ADJUSTMENT OF PNEUMATIC LUBRICATOR AND AIR SERVICE UNIT Press pedal 3 to 5 times 1 drop of oil into pneumatic lubricating cylinder If not adjust screw Connect the air tube from the assist arm ...

Page 9: ... pivot point Post Head Locking lever Compression spring and cap Roller Assist arm column Assist arm sliding mechanism Assist arm control switch raise lower Lift disc Adjustable pressure block Bead breaking control button Air filter Lubricator Regulator Bead breaking arm Bead breaking plate Anti abrasion support Each of the arms will need to be bolted to the post if more detail needed please consul...

Page 10: ...terials used may be harmful to children Do not leave any of these materials in the reach of children If any of the packaging is to be thrown away make sure they are disposed of correctly according to local regulations 7 2 WHAT S IN THE BOX The packaging contains several parts and semi assembled elements that require final assembly It is supplied in two pallet crates Pneumatic Column unit Base unit...

Page 11: ... walls and 1000mm from back wall The tyre changer is designed for indoors use only Do not install or use outdoors or in damp or wet locations away from the risk of any liquid Make sure to check the desired location for possible obstructions such as a low ceiling overhead lines adequate working area access ways exits etc The tyre changer MUST be located in an area free of flammable materials and li...

Page 12: ...e able to support the weight of the machine Main body must be bolted down BEFORE assembly Note If the machine is not bolted to the floor this will invalidate your warranty WARNING Failure to correctly bolt the machine to the floor will cause personal injury or death Correct installation is critical to the safe use of this machine 1 4 2 5 7 8 6 3 Connect the pneumatic ramp to the column with nut an...

Page 13: ...e able to support the weight of the machine Main body must be bolted down BEFORE assembly Note If the machine is not bolted to the floor this will invalidate your warranty WARNING Failure to correctly bolt the machine to the floor will cause personal injury or death Correct installation is critical to the safe use of this machine 1 4 2 5 7 8 6 3 Connect the pneumatic ramp to the column with nut an...

Page 14: ... walls and 1000mm from back wall The tyre changer is designed for indoors use only Do not install or use outdoors or in damp or wet locations away from the risk of any liquid Make sure to check the desired location for possible obstructions such as a low ceiling overhead lines adequate working area access ways exits etc The tyre changer MUST be located in an area free of flammable materials and li...

Page 15: ...terials used may be harmful to children Do not leave any of these materials in the reach of children If any of the packaging is to be thrown away make sure they are disposed of correctly according to local regulations 7 2 WHAT S IN THE BOX The packaging contains several parts and semi assembled elements that require final assembly It is supplied in two pallet crates Pneumatic Column unit Base unit...

Page 16: ... pivot point Post Head Locking lever Compression spring and cap Roller Assist arm column Assist arm sliding mechanism Assist arm control switch raise lower Lift disc Adjustable pressure block Bead breaking control button Air filter Lubricator Regulator Bead breaking arm Bead breaking plate Anti abrasion support Each of the arms will need to be bolted to the post if more detail needed please consul...

Page 17: ... with pacemakers should consult their physician s before using this product Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker 8 10 ADJUSTMENT OF PNEUMATIC LUBRICATOR AND AIR SERVICE UNIT Press pedal 3 to 5 times 1 drop of oil into pneumatic lubricating cylinder If not adjust screw Connect the air tube from the assist arm ...

Page 18: ... always check to make certain they have been removed and are safely away from the machine Prevent unintentional starting Before plugging any machine in to the power supply make sure the switch is in the OFF position If the machine is portable do not hold the machine near the switch and take care when putting the machine down that nothing can operate the switch This machine is not suitable for use ...

Page 19: ...ey are capable of doing Do not attempt to use the machine or adapt it in any way for an application it is not designed for Select the machine appropriate for the size of the job Overloading the machine will result in its failure and user injury This covers the use of accessories Dress properly Loose clothing long hair and jewellery are all dangerous because they can become entangled in moving mach...

Page 20: ...perate the unit and are properly supervised Allow unit operation only with all parts in place and operating safely Carefully inspect the unit on a regular basis and perform all maintenance as required Service and maintain the unit only with authorized or approved replacement parts Keep all instructions permanently with the unit and all decals labels notices on the unit clean and visible Do not ove...

Page 21: ...applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised Your Draper guarantee is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the guarantee period Please note that this guarantee is an additional benefit and does not affect your statutory rights Draper Tools Limited 10 MAINTEN...

Page 22: ...EUMATIC COLUMN STEPS 1 TO 8 12 13 8 6 ASSEMBLY AND ATTACHMENT OF ASSIST ARM STEPS 1 5 14 8 7 ROLLER 15 8 8 ADJUSTABLE PRESSURE BLOCK 15 8 9 LIFT DISC 15 8 10 ADJUSTMENT OF PNEUMATIC LUBRICATOR AND AIR SERVICE UNIT 17 9 OPERATING INSTRUCTIONS 9 1 PRELIMINARY OPERATIONS 18 9 2 BEAD BREAKING 18 9 3 REMOVE TYRE STEPS 1 TO 3 19 9 4 FIT ON THE TYRE 20 9 5 INFLATING OPERATIONS 20 10 MAINTENANCE AND TROUB...

Page 23: ...right Draper Tools Limited Permission is granted to reproduce this publication for personal and educational use only Commercial copying redistribution hiring or lending is prohibited No part of this publication may be stored in a retrieval system or transmitted in any other form or means without written permission from Draper Tools Limited In all cases this copyright notice must remain intact 1 2 ...

Page 24: ...t keep it for the life of the product passing it on to any subsequent holder of the product Read all these instructions before assembling operating or maintaining this product This manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure its correct and safe use By following all the general safety i...

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