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5.  HEALTH AND SAFETY INFORMATION

5.1 GENERAL SAFETY INSTRUCTIONS

When using any type of machine there are steps that should be taken to make sure that you, as 
the user, remain safe.
Common sense and a respect for the machine will help reduce the risk of injury.

Read the instruction manual fully.

  Do not attempt any operation until you have read and 

understood this manual.
Most important you must know how to safely start and stop this machine, especially in an 
emergency.

Keep the work area tidy and clean. 

 Attempting to clear clutter from around the machine during 

use will reduce your concentration.  Mess on the floor creates a trip hazard.  Any liquid spilt on the 
floor could result in you slipping.

Find a suitable location.

  The location should provide good natural light or artificial lighting as a 

replacement.  Avoid damp and dusty locations as it will have a negative effect on the machine’s 
performance.
Do not expose the machine to rain or any direct or indirect water spray. In all cases do not operate 
power tools near any flammable materials.

Beware of electric shock. 

 Avoid contact with earthed surfaces; because they can conduct 

electricity if there is an electrical fault with the machine.  Always protect the power cable and route 
it away from danger.

Keep bystanders away.  

Children, onlookers and passers by must be restricted from entering the 

work area for their own protection.  The barrier must extend a suitable distance from the tool user.

Do not overload or misuse the machine.

  All machines are designed for a purpose and are 

limited to what they are capable of doing. Do not attempt to use the machine (or adapt it in any 
way) for an application it is not designed for.  Select the machine appropriate for the size of the 
job.  Overloading the machine will result in its failure and user injury:  This covers the use of 
accessories.

Dress properly. 

 Loose clothing, long hair and jewellery are all dangerous because they can 

become entangled in moving machinery: This can also result in parts of body being pulled into the 
machine.
Clothing should be close fitted, with any long hair tired back and jewellery and neck ties removed.  
Footwear must be fully enclosed and have a nonslip sole.

9.   OPERATION AND USE

9.3 REMOVE TYRE STEPS 1 TO 3

First deflate the tyre completely, and use the bead breaker as shown opposite. 

Note:

 

Use external rim clamping when using the assist arm. 

Warning: 

Do not use the internal rim clamps or serious damage to the wheel, machine and user 

will occur when using the assist arm.

1

2

3

Place the roller 

 upon the tyre, next to the 

rim. 
Press roller down on tyre. (use switch 

 to 

raise and lower the assist arm while lubricating
the tyre bead).
Place the mounting head 

 on tyre.

Insert tyre lever 

 between mounting head 

and tyre bead (the mounting head will protect 
the wheel from scratching by the tyre bar).

Swing in the lift disc 

 under the tyre, 

(ensure it does not touch the wheel rim).
Press foot pedal 

 to spin the wheel and 

raise the disc with switch 

 at the same time 

until the tyre is free from wheel.

With the tyre lever 

 still under the bead 

remove roller 

.

Use the adjustable pressure block 

 and 

press down directly opposite to mounting 
head.
Press down on tyre lever to lift bead onto 
mounting head. Press pedal 

 to rotate 

wheel, the mounting head will lift the bead over 
the wheels rim.
Raise and remove arm 

.

Summary of Contents for 78612

Page 1: ...t keep it for the life of the product passing it on to any subsequent holder of the product Read all these instructions before assembling operating or maintaining this product This manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure its correct and safe use By following all the general safety i...

Page 2: ...right Draper Tools Limited Permission is granted to reproduce this publication for personal and educational use only Commercial copying redistribution hiring or lending is prohibited No part of this publication may be stored in a retrieval system or transmitted in any other form or means without written permission from Draper Tools Limited In all cases this copyright notice must remain intact 1 2 ...

Page 3: ...EUMATIC COLUMN STEPS 1 TO 8 12 13 8 6 ASSEMBLY AND ATTACHMENT OF ASSIST ARM STEPS 1 5 14 8 7 ROLLER 15 8 8 ADJUSTABLE PRESSURE BLOCK 15 8 9 LIFT DISC 15 8 10 ADJUSTMENT OF PNEUMATIC LUBRICATOR AND AIR SERVICE UNIT 17 9 OPERATING INSTRUCTIONS 9 1 PRELIMINARY OPERATIONS 18 9 2 BEAD BREAKING 18 9 3 REMOVE TYRE STEPS 1 TO 3 19 9 4 FIT ON THE TYRE 20 9 5 INFLATING OPERATIONS 20 10 MAINTENANCE AND TROUB...

Page 4: ...applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised Your Draper guarantee is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the guarantee period Please note that this guarantee is an additional benefit and does not affect your statutory rights Draper Tools Limited 10 MAINTEN...

Page 5: ...perate the unit and are properly supervised Allow unit operation only with all parts in place and operating safely Carefully inspect the unit on a regular basis and perform all maintenance as required Service and maintain the unit only with authorized or approved replacement parts Keep all instructions permanently with the unit and all decals labels notices on the unit clean and visible Do not ove...

Page 6: ...ey are capable of doing Do not attempt to use the machine or adapt it in any way for an application it is not designed for Select the machine appropriate for the size of the job Overloading the machine will result in its failure and user injury This covers the use of accessories Dress properly Loose clothing long hair and jewellery are all dangerous because they can become entangled in moving mach...

Page 7: ... always check to make certain they have been removed and are safely away from the machine Prevent unintentional starting Before plugging any machine in to the power supply make sure the switch is in the OFF position If the machine is portable do not hold the machine near the switch and take care when putting the machine down that nothing can operate the switch This machine is not suitable for use ...

Page 8: ... with pacemakers should consult their physician s before using this product Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker 8 10 ADJUSTMENT OF PNEUMATIC LUBRICATOR AND AIR SERVICE UNIT Press pedal 3 to 5 times 1 drop of oil into pneumatic lubricating cylinder If not adjust screw Connect the air tube from the assist arm ...

Page 9: ... pivot point Post Head Locking lever Compression spring and cap Roller Assist arm column Assist arm sliding mechanism Assist arm control switch raise lower Lift disc Adjustable pressure block Bead breaking control button Air filter Lubricator Regulator Bead breaking arm Bead breaking plate Anti abrasion support Each of the arms will need to be bolted to the post if more detail needed please consul...

Page 10: ...terials used may be harmful to children Do not leave any of these materials in the reach of children If any of the packaging is to be thrown away make sure they are disposed of correctly according to local regulations 7 2 WHAT S IN THE BOX The packaging contains several parts and semi assembled elements that require final assembly It is supplied in two pallet crates Pneumatic Column unit Base unit...

Page 11: ... walls and 1000mm from back wall The tyre changer is designed for indoors use only Do not install or use outdoors or in damp or wet locations away from the risk of any liquid Make sure to check the desired location for possible obstructions such as a low ceiling overhead lines adequate working area access ways exits etc The tyre changer MUST be located in an area free of flammable materials and li...

Page 12: ...e able to support the weight of the machine Main body must be bolted down BEFORE assembly Note If the machine is not bolted to the floor this will invalidate your warranty WARNING Failure to correctly bolt the machine to the floor will cause personal injury or death Correct installation is critical to the safe use of this machine 1 4 2 5 7 8 6 3 Connect the pneumatic ramp to the column with nut an...

Page 13: ...e able to support the weight of the machine Main body must be bolted down BEFORE assembly Note If the machine is not bolted to the floor this will invalidate your warranty WARNING Failure to correctly bolt the machine to the floor will cause personal injury or death Correct installation is critical to the safe use of this machine 1 4 2 5 7 8 6 3 Connect the pneumatic ramp to the column with nut an...

Page 14: ... walls and 1000mm from back wall The tyre changer is designed for indoors use only Do not install or use outdoors or in damp or wet locations away from the risk of any liquid Make sure to check the desired location for possible obstructions such as a low ceiling overhead lines adequate working area access ways exits etc The tyre changer MUST be located in an area free of flammable materials and li...

Page 15: ...terials used may be harmful to children Do not leave any of these materials in the reach of children If any of the packaging is to be thrown away make sure they are disposed of correctly according to local regulations 7 2 WHAT S IN THE BOX The packaging contains several parts and semi assembled elements that require final assembly It is supplied in two pallet crates Pneumatic Column unit Base unit...

Page 16: ... pivot point Post Head Locking lever Compression spring and cap Roller Assist arm column Assist arm sliding mechanism Assist arm control switch raise lower Lift disc Adjustable pressure block Bead breaking control button Air filter Lubricator Regulator Bead breaking arm Bead breaking plate Anti abrasion support Each of the arms will need to be bolted to the post if more detail needed please consul...

Page 17: ... with pacemakers should consult their physician s before using this product Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker 8 10 ADJUSTMENT OF PNEUMATIC LUBRICATOR AND AIR SERVICE UNIT Press pedal 3 to 5 times 1 drop of oil into pneumatic lubricating cylinder If not adjust screw Connect the air tube from the assist arm ...

Page 18: ... always check to make certain they have been removed and are safely away from the machine Prevent unintentional starting Before plugging any machine in to the power supply make sure the switch is in the OFF position If the machine is portable do not hold the machine near the switch and take care when putting the machine down that nothing can operate the switch This machine is not suitable for use ...

Page 19: ...ey are capable of doing Do not attempt to use the machine or adapt it in any way for an application it is not designed for Select the machine appropriate for the size of the job Overloading the machine will result in its failure and user injury This covers the use of accessories Dress properly Loose clothing long hair and jewellery are all dangerous because they can become entangled in moving mach...

Page 20: ...perate the unit and are properly supervised Allow unit operation only with all parts in place and operating safely Carefully inspect the unit on a regular basis and perform all maintenance as required Service and maintain the unit only with authorized or approved replacement parts Keep all instructions permanently with the unit and all decals labels notices on the unit clean and visible Do not ove...

Page 21: ...applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised Your Draper guarantee is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the guarantee period Please note that this guarantee is an additional benefit and does not affect your statutory rights Draper Tools Limited 10 MAINTEN...

Page 22: ...EUMATIC COLUMN STEPS 1 TO 8 12 13 8 6 ASSEMBLY AND ATTACHMENT OF ASSIST ARM STEPS 1 5 14 8 7 ROLLER 15 8 8 ADJUSTABLE PRESSURE BLOCK 15 8 9 LIFT DISC 15 8 10 ADJUSTMENT OF PNEUMATIC LUBRICATOR AND AIR SERVICE UNIT 17 9 OPERATING INSTRUCTIONS 9 1 PRELIMINARY OPERATIONS 18 9 2 BEAD BREAKING 18 9 3 REMOVE TYRE STEPS 1 TO 3 19 9 4 FIT ON THE TYRE 20 9 5 INFLATING OPERATIONS 20 10 MAINTENANCE AND TROUB...

Page 23: ...right Draper Tools Limited Permission is granted to reproduce this publication for personal and educational use only Commercial copying redistribution hiring or lending is prohibited No part of this publication may be stored in a retrieval system or transmitted in any other form or means without written permission from Draper Tools Limited In all cases this copyright notice must remain intact 1 2 ...

Page 24: ...t keep it for the life of the product passing it on to any subsequent holder of the product Read all these instructions before assembling operating or maintaining this product This manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure its correct and safe use By following all the general safety i...

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