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D

Fit the gas outlet bush(es) (

S

) with exhaust gas tube (

L

) for leak-

age towards the outside (or outlet).

Insert the connecting pins (

N

) into the provided openings of the 

purge module (right-hand side wall).

Join the purge module with the adjacent E-Cal device modules 
via connecting pins.

Device module with module adapter (optional)

The module adapter facilitates the operation of a single E-Cal device mod-
ule with or without the PC software CC Vision E-Cal. Automatic switching 
between zero gas and test gas is not possible with this.

E-Cal device module in independent operation

Plug the PC cables (

A

) onto the module adapter and PC 

(COM or USB port).

For gas supply, plug the gas supply tube (

K

) onto the gas inlet 

(

J

) and connect with the On Demand valve (

C

(Part No. 83 16 556) of the gas cylinder.

Plug exhaust gas tube (

L

) onto gas outlet bush (

M

).

Connect the module adapter (

T

) to the E-Cal device module 

(communication PC).

Connect the power supply (Part No. 83 15 705) (

D

) for the 

E-Cal module to the module adapter (

T

).

Use

See Dräger CC Vision instructions for use.

Fault, cause, remedy

Note:
Always connect 5 exhaust gas tubes each. If not enough device 
modules are available, the tubing should be connected openly.

Fault

Cause

Remedy

Device not 
detected

Device module dirty

Clean device module

Device module 
defective

Dräger Service

Device module 
leaky

Devices dirty

Clean device module

Seal worn

Change seal

Check valve in the 
adjacent module 
faulty

Dräger Service

Tubing not correct

Check tubing

No 
communication

Cable not connected 
correctly

Check cabling 
between the modules 
and from master to 
PC

Module/cable 
defective

Dräger Service

Purge module not 
pumping

No power supply 
connected

Connect matching 
power supply for 
purge module

Purge module 
defective

Dräger Service

Charging function 
of the device 
module 
malfunctioning

No power supply 
connected

For charging, 
corresponding 
power supply must 
be connected

Test gas does not 
reach device

Tubing not correct

Check tubing

Gas configuration not 
correct

Check gas 
configuration in CC 
Vision

Test gas empty or 
closed

Check test gas 
cylinder

Device module 
(pump) defective

Dräger Service

Calibration values 
not stable or 
inaccurate

Purge module 
operated with wrong 
tubing (negative 
pressure)

Use the tubing 
supplied within the 
scope of delivery of 
the purge module

0

500

1000

PS

E -  Cal  Moduladapter

Arrangement of components

M

J

L

K

T

D

A

C

Maintenance and upkeep

Checks before commissioning

Carry out the following work before commissioning the E-Cal Station:

Tubing and connections

Check the tubing for contamination, embrittlement and damage 
and replace if necessary.

Check tight fit of the tubing in order to avoid gas leakage.

Colour verification of the dryer bead:
orange = OK,
colourless = replace

Interface cable connected, check tight fit if necessary.

Device modules

Visual inspection of sensor gasket in individual modules. 
(In case of heavy contamination or visible defects, the gasket 
must be replaced by Dräger Service).

Purge module

Check the gas supply tube connected for exhaust air for 
blockage and damages and replace if necessary.

Upkeep

The entire station must be inspected by competent personnel 
every 6 months.
The inspection intervals must be established in each individual 
case and shortened if necessary, depending on technical safety 
considerations, engineering conditions and the technical 
requirements of the equipment. We recommend that a service 
agreement be concluded with Dräger Service and that repairs also 
be carried out by them.

Technical data

Size

Master station (W x D x H)

29 x 29.5 x 6 cm

Purge module

23.5 x 29.5 x 6 cm

Miniwarn module (W x D x H)

23.5 x 29.5 x 6 cm

Multiwarn II (W x D x H)

24 x 29.5 x 6 cm

X-am 3000

24 x 29.5 x 6 cm

X-am 7000

24 x 29.5 x 6 cm

X-am 1/2/5000

23.5 x 29.5 x 6 cm

Pac Ex 2

23.5 x 29.5 x 6 cm

PAC III module (W x D x H)

13.5 x 29.5 x 6 cm

Pac 1000-7000 

29 x 29.5 x 6 cm

Power supply

100 - 240 VAC

CE marking

Electromagnetic compatibility 
(Directive 89/336/EEC)

System Components

E-Cal master

E-Cal master with connected gas processing cartridge

PC cable

Connecting pins (2 pieces)

Power supply (Part No. 83 15 675)

software

E-Cal device module

E-Cal module

Communication cable (with two 9-pole plug connectors)

Exhaust gas tube

Tube piece (approx. 25 cm) for gas supply

T-tube piece

Purge module

Purge module

Communication cable (with two 9-pole plug connectors)

Exhaust gas tubes for calibration modules (10 pieces)

Connecting pins (2 pieces)

Module adapter

Module adapter

PC cable

Power supply (Part No. 83 15 705)

Order list

Notes on disposal

As of August 2005, the Act Governing the Sale, Return and Environmen-
tally Sound Disposal of Electrical and Electronic Equipment (Electrical 
and Electronic Equipment Act - ElektroG), as stipulated in the EC directive 
2002/96/EG and corresponding national legislation and concerning this 
device will come into effect. Private households will have access to spe-
cialized waste disposal und recycling facilities. However, since the device 
has not been registered for use in private households, it cannot be dis-
posed of as special household waste. Therefore, you should send it to 
your national Dräger Safety distribution organisation for disposal, which 
you can contact for further information.

Accessories

Order code

Dräger E-Cal master 12

83 16 912

Dräger E-Cal master 6

83 16 906

Dräger E-Cal master 2

83 19 090

Dräger E-Cal purge module

83 16 560

Dräger E-Cal module Miniwarn

83 16 552

Dräger E-Cal Multiwarn II

83 16 553

Dräger E-Cal module X-am 3000

83 17 719

Dräger E-Cal module X-am 7000

83 17 705

Dräger E-Cal module X-am 1/2/5000

83 18 754

Dräger E-Cal module Pac Ex 2

83 16 539

Dräger E-Cal module Pac III

83 16 554

Dräger E-Cal module Pac 1000 - 7000

83 18 589

Module adapter USB

83 119 409

Software Dräger CC Vision E-Cal

83 16 557

Accessories/spare parts

Filter disk (10 pieces)

56 00 093

Filter fleece for gas processing cartridge 
(10 pieces)

56 30 250

Pipe for gas processing cartridge

56 30 120

Refill package T-beads for 
gas processing cartridge

56 00 519

O-ring for gas processing cartridge 
(2 pieces)

56 30 012

Plug for gas processing cartridge

56 30 024

Tube coupling

56 10 123

Silicone tube, transparent 3 x 2 mm

56 65 090

Hose Tygon 4 x 1.6 mm

56 30 058

Diaphragm pump

56 30 290

Consumables set purge module

56 00 411

Connecting pins (2 pieces)

56 10 477

On Demand pressure reducer 2001

83 16 556

Connecting cable to PC master, serial

56 00 628

Check valve

56 30 182

Locking clamp for Multiwarn II

56 10 489

Suction adapter for Pac 1000 - 7000

56

 10 568

Summary of Contents for E-Cal station

Page 1: ...t PC Modul auf COM Port 2 A E Cal Master E Cal Master aufstellen PC Kabel A an E Cal Master Steckplatz neben Gasaufberei tungspatrone E und PC COM oder USB Port aufstecken Bei manueller Betriebsart entfällt diese Verbindung Gaszufuhrschläuche B nicht mit im Lieferumfang enthalten auf die Gaseinlässe J stecken und mit dem On Demand Ventil C Sachnr 83 16 556 der Gasflasche verbinden Netzteil D Sachn...

Page 2: ...bluft auf Verstopfung und Beschädigungen prüfen und ggf auswechseln Wartung Eine Inspektion der gesamten Station ist alle 6 Monate von Fach leuten durchzuführen Je nach sicherheitstechnischen Erwägungen verfahrenstechnischen Gegebenheiten und gerätetechnischen Erfordernissen ist die Länge der Inspektionsintervalle auf den Einzelfall abzustimmen und gegebenenfalls zu verkürzen Für den Abschluss ein...

Page 3: ... Set up the E Cal master Plug the PC cable A into the E Cal master slot next to gas processing cartridge E and PC COM or USB port In case of manual operating mode the connection is dispensed with Plug the gas supply tubes B not included in the scope of delivery onto the gas inlets J and connect with the On Demand valve C Part No 83 16 556 of the gas cylinder Connect power supply D Part No 83 15 67...

Page 4: ...ery 6 months The inspection intervals must be established in each individual case and shortened if necessary depending on technical safety considerations engineering conditions and the technical requirements of the equipment We recommend that a service agreement be concluded with Dräger Service and that repairs also be carried out by them Technical data Size Master station W x D x H 29 x 29 5 x 6 ...

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