DR VERSA TRAILER PRO XL2000 Safety & Operating Instructions Manual Download | Manualshive

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DR

®

VERSA TRAILER™

Chapter 6: Parts Lists and Schematic Diagrams

Parts List – DR VERSA TRAILER Dump Bed Assembly

Note:

Part numbers listed are available through DR Power Equipment.

Ref# Part#

Description

01

299841 Rear Tailgate, w/Label

02

299851 Front Tailgate

03

302401 Hex Nut, Heavy, M12-1.75, Class 8, ZP

04

302651 U-Bolt, 50mm x M12-1.75

05

302521 Washer, M12

06

302531 Lock Nut, Nylon, M12-1.75

07

299791 Dump Bed

08

302851 Reflector

09

277221 Dump Bed Pin

10

160031 Hitch Clip Pin, 1/2" to 9/16", .12" Wire

11

302871 Tailgate Tab Stop

12

299811 Tailgate Latch

13

299821 Tailgate Long Hinge

14

299831 Tailgate Short Hinge

15

A0000215820

Label, DR Logo, 7

″

-Red

16

293961 Operator Label

17

A0001513479

Label, PRO XL2000

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Summary of Contents for VERSA TRAILER PRO XL2000

Page 1: ...all instructions before assembling and operating the DR VERSA TRAILER Serial No Order No DR Power Equipment Toll free phone 1 800 DR OWNER 376 9637 Website www DRpower com Model PRO XL2000 DR VERSA TR...

Page 2: ...An Order Number is used to check and maintain your order history and is located on the upper left portion of your packing slip For your convenience and ready reference enter the Serial Number and Orde...

Page 3: ...ee 1 800 DR OWNER 376 9637 and one of our Technical Support Representatives will be happy to help you 293961 294011 293981 Chapter 1 General Safety Rules Labels Your DR VERSA TRAILER carries prominent...

Page 4: ...r injury General Safety Operating this DR VERSA TRAILER safely is necessary to prevent or minimize the risk of death or serious injury Unsafe operation can create a number of hazards for you Always ta...

Page 5: ...intended acceleration Do not brake while in a curve unless absolutely necessary Instead slow down before you enter the curve and power through the curve This way the Towing Vehicle remains in charge D...

Page 6: ...please feel free to contact us at www DRpower com DR VERSA TRAILER Features Figure 1 Pneumatic Tire s Trailer Jack Log Cradle s Removable Front and Rear Tailgates Lifting Winch Adjustable Stabilizer...

Page 7: ...d 3 Using a Utility Knife carefully cut the wrap from the parts 4 Compare the contents Figures 3 4 on pages 8 9 with the parts supplied list If you have any questions contact 1 800 DR OWNER 376 9637 D...

Page 8: ...299681 2 Dump Bed Pin 277221 2 M10 Bolt x 90mm 302511 2 Tow Hitch Spacer 302841 2 M10 Lock Nut 302491 4 M8 Bolt x 30mm 302451 4 M8 Lock Nut 302461 2 Hitch Clip Pin 160031 Pivot Lock Spring 302571 2 M...

Page 9: ...ch 302701 Operator Guard 299711 Vertical Crane Support w Pivot Handle 302681 Dump Bed w Tailgates 302661 Tow Bar w Labels 302711 4 Log Cradle Extension 299671 2 Stabilizer Bracket 277151 Trailer Jack...

Page 10: ...ole through the Tab on the Pin with the Hole in the Main Frame and repeat for opposite side Figure 6 Take care not to Pinch hands or Fingers when installing the Axles and Axle Pivot Pins NOTE It is ea...

Page 11: ...ls on the Right Side of the Trailer while pivoting over the Wheels on the Left Side Figure 10 7 Place a Jack Stand under the front of the Main Frame which should naturally be tipped backwards Figure 1...

Page 12: ...htening the Jam Nut 11 Insert the four Retaining Bolts into the Bosses on the left side of the Main Frame and securely tighten with an 18mm Socket Figure 15 12 Screw in the Jam Nuts against the Boss a...

Page 13: ...mm Wrenches 1 Crank the Jack handle to ensure the Jack is at its lowest setting shortest length 2 Position the Jack Flange approximately 10 1 2 from the end of the Tow Bar and align the holes above an...

Page 14: ...ting reposition the Jack 10 1 2 from the end of the Tow Bar and secure with the Brackets tabs against Tow Bar Bolts head on Flange side Lock Washers Locknut side and Locknuts Figure 18C Tighten using...

Page 15: ...Watch your feet when lowering the Stabilizer Legs 1 Slide the Stabilizer Legs Figure 21 all the way into each Adjustable Stabilizer Arms and screw in and tighten the Locking Handles Figure 22 to hold...

Page 16: ...0mm Socket making sure the Tabbed Washer is facing downward Back the Nut off turn to make sure the Boom Pivot rotates freely 5 With the assistance of another person rotate and lift the Crane to the ve...

Page 17: ...With the assistance of a second person install the Winch Figure 30 with the Crank Handle facing to the Left using two M8 x 30mm Bolts and Lock Nuts Tighten using a 12mm Socket w Extension for the Lock...

Page 18: ...fourth link of the Left and Right Chains into the Boom Pivot Figure 36 and insert a Safety Snap Pin in the Boom Pivot on both sides to secure the Chains Figure 36 8 With the assistance of another per...

Page 19: ...and is in the locked position rock the Tow Bar up and down as well as side to side to make sure the Ball is tight to the Coupler A properly fastened and locked Coupler will raise the rear of the Tow...

Page 20: ...ation initially please follow these steps if not please skip to the next section that covers installing the Dump Bed 1 Insert the Log Cradles Figure 43 with the angled portion of the Cradles facing ou...

Page 21: ...e Bed placed between the Pivot Supports on the Rear Bed Support NOTE It is recommended to lift the Bed from the Sides to walk the Bed onto the Trailer It is easier to install the Bed without the Log C...

Page 22: ...near a slope as the Trailer may tip or drag the Tow Vehicle down the slope Always securely set the Parking Brake and ensure the Tow Vehicle is in Park before dismounting to load or unload the Trailer...

Page 23: ...nes and logs to name a few To dump material from the Bed of the Trailer remove the Rear Tailgate NOTE To remove the Tailgate s release the Latches on the Tailgate by pulling the Red Handles of the Lat...

Page 24: ...itch Clips that attach the Bed to the Trailer Slide the Bed to the rear of the Trailer and either stand it up on end on level ground or lay it down 2 Use the Winch to load the Logs by rotating the Boo...

Page 25: ...Condition Check the Condition of the Winch Cable for any wear Inspect the Chains for any deformed or broken links Inspect the Boom and Crane for any bends cracks or signs of fatigue Inspect the roller...

Page 26: ...Lithium grease Clean cloth 1 Wipe all dirt etc from the Grease Fitting s with a clean cloth 2 Apply enough quality general purpose lithium grease with a hand pumped grease gun to each Axle Pivot Pin...

Page 27: ...is loaded Never operate the Trailer if a Tire is damaged replace the Tire immediately Inspect all Valve Stems of the Tires If the Valve Stems are damaged do not use the Trailer have the Valve Stem s r...

Page 28: ...ng with it 7 Slide the Inner Bearing and Dust Shield from the Axle Shaft 8 Repack the Inner and Outer Bearings also pack if replacing with Bearing Grease making sure to fully pack the Rollers 9 Grease...

Page 29: ...or Guard backward toward the Tow Hitch as it may be too close to the Bed Bed does not sit on the Frame when lowered Be sure the Bed is centered and not sitting on a Log Cradle Be sure there is no tens...

Page 30: ...ate 03 302401 Hex Nut Heavy M12 1 75 Class 8 ZP 04 302651 U Bolt 50mm x M12 1 75 05 302521 Washer M12 06 302531 Lock Nut Nylon M12 1 75 07 299791 Dump Bed 08 302851 Reflector 09 277221 Dump Bed Pin 10...

Page 31: ...CONTACT US AT www DRpower com 31 Schematic DR VERSA TRAILER Dump Bed Assembly...

Page 32: ...77201 Lock Nut Nylon M20 2 5 18 302591 Fairlead Roller 19 302461 Lock Nut Nylon M8 1 25 20 302491 Lock Nut Nylon M10 1 5 21 299761 Boom Crane Pivot 22 302581 Boom Pivot Pin 23 160031 Hitch Clip Pin 1...

Page 33: ...CONTACT US AT www DRpower com 33 Schematic DR VERSA TRAILER Crane and Boom Assembly...

Page 34: ...277191 Bolt M20 x 110 07 299781 Lug Nut 08 302391 Bolt HHCS M12 1 75 x 50 Class 8 ZP 09 302401 Hex Nut Heavy M12 1 75 Class 8 ZP 10 302451 Bolt HHCS M8 1 25 x 30 Class 8 ZP 11 302461 Lock Nut Nylon M8...

Page 35: ...CONTACT US AT www DRpower com 35 Schematic DR VERSA TRAILER Main Frame and Axle Assembly...

Page 36: ...8 ZP 10 302511 Bolt HHCS M10 1 5 x 90 Class 10 ZP 11 302491 Lock Nut Nylon M10 1 5 12 302381 Bolt HHCS M16 2 x 50 Class 8 ZP 13 302371 Hex Nut Heavy M16 2 Class 8 ZP 14 302501 Washer M10 15 299661 Lo...

Page 37: ...CONTACT US AT www DRpower com 37 Schematic DR VERSA TRAILER Operator Guard Trailer Jack Rear Bed Support and Pivoting Tow Hitch...

Page 38: ...d by the manufacturer s owner s manual The warranty holder is responsible for replacement of normally wearing parts such as the Wheels Tires Wheel Bearings Winch Cable and all Pulleys and Rollers Acce...

Page 39: ...CONTACT US AT www DRpower com 39...

Page 40: ...properly tightened Check Tire Pressure Torque Wheel Lug Nuts Grease the Axle Pivot Pins Swivel of the Tow Hitch the Receiver and the 2 Ball End of Season and Storage Clean the exterior of the unit to...

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