DR FIELD and BRUSH MOWER Safety & Operating Instructions Manual Download Page 28

28

 

        

DR

®

 

 FIELD and BRUSH MOWER

 

Chapter 6: Parts Lists, Schematic Diagrams And Warranty 

Parts List - Handlebar Assembly 

NOTE:

 

Part numbers listed are available through DR Power Equipment.

 

Ref# Part# 

Description 

01 

112381 

Washer, Flat, 1/4" USS 

02 

112141 

Cable Tie 7-1/2" L 

03 

110221 

Grip, Shift Handle 

04 

112441 

Washer, 1/2" ID x 3/4" OD, Nylon 

05 

110971 

Pin, Spring, 3/16" x 1-3/4" 

06 

110961 

Pin, Spring, 3/16" x 1" 

07 

100241 

Shift Rod with Hub 

08 150391  Shift 

Lever 

09 

110761 

Nut, Nylon Lock, 5/16"-18 

10 

112481 

Washer, Lock, 1/4", External Tooth 

11 104831  Battery, 17AH, 12V 
12 

124511 

Clamp, Battery 7-1/8" x 5-1/2" 

13 151181  Bracket, 

Brake 

Cable 

14 191151  Control 

Panel 

15 

110751 

Nut, Nylon Lock, 3/8"-16 

16 

119831 

Bolt, 1/4"-20 x 3/4" HCS 

17 

112391 

Washer, Flat, 3/8" USS 

18 

110731 

Nut, Nylon Lock, 1/4"-20 

19 150301  Handlebar, 

Right 

Hand 

20 

150311 

Handlebar, Left Hand 

21 

134431 

Bolt, 5/16"-18 x 1.5", HCS, GR5 

22 150041  Battery 

Shelf 

23 

180591 

Lever, Operator Presence w/Harness 

24 165171  Lever, 

Wheel 

Clutch 

25 

165251 

Cable, Traction Drive 

26 181131  Cable, 

Transmission 

Brake 

27 

150491 

Screw, 8-32 x 1/2" 

28 

179121 

Bolt, 1/4"-20 x 1/2", Tri-Lobe 

29 

191231 

Switch, Push/Pull (TPDP) 

30 165191  Switch, 

w/Key, 

Snap-in, 

  

Positions 

31 

157201 

Key, Ignition Switch 

Kit# Part# 

Description 

32 

151311 

Plug, Hour Meter Hole, 2" x 1.4" 

33 

179231 

Screw, M6 x M25, Socket Head 

34 112111  Cable 

Throttle, 36-1/2" L (B & S) 

 

139051 

Cable, Throttle, 50" L (Kawasaki & 
Honda) 

35 

189051 

Cable, Choke, 18 HP Honda 

36 

192311 

Lever, Cable Engage 

37 150361  Knob, 

Cable 

Lever 

38 

164961 

Grip, Plain, 1" OD, Handlebar 

39 

164951 

Grip, Ergonomic, 1" OD, Handlebar 

40 

165181 

Lever, Brake with Lock, 1" 

41 164971  Guard, 

Switch, Operator Presence 

42 

120301 

Screw, 3/8"-16 x 1-1/2", Tri-Lobe 

43 

111481 

Bolt, 1/4"-20 x 2" HCS 

 

Safety and Information Labels 

 

136831 

Label, Caution Hot Surface  
Right Arrow 

 

124371 

Label, American Flag  

 

127811 

Label, Warning: Add Oil  

 

192391 

Label, DR Logo, 5.75" Diameter 

 

153321 

Label, DR, Control Panel, Front 

 

161541 

Label, Throttle Control  

 

191161 

Label, Control Panel  

 

189071 

Label, Choke, 18 HP Honda 

 

189761 

Label, Throttle Control, 18 HP Honda 

Summary of Contents for FIELD and BRUSH MOWER

Page 1: ...RUCTIONS Serial No Order No DR Power Equipment Toll free phone 1 800 DR OWNER 376 9637 Fax 1 802 877 1213 Website www DRpower com Read and understand this manual and all instructions before operating...

Page 2: ...ady reference enter the Serial Number and Order Number in the space provided on the front cover of this manual Additional Information and Potential Changes DR Power Equipment reserves the right to dis...

Page 3: ...137581 136831 191271 136491 161541 191161A 164371 This is a high powered machine with moving parts operating with high energy at high speeds You must use proper clothing and safety gear when operatin...

Page 4: ...ou re near anything that could cause it to ignite or explode Reinstall the fuel tank Cap and fuel container cap securely If you spill gasoline do not attempt to start the engine Move the machine away...

Page 5: ...hands and feet away from the blade belts chains blade pulleys and concealed areas while the engine is running Never reach under the deck or grab hold of any part of the deck when the engine is running...

Page 6: ...or take things for granted When in doubt about the equipment or your surroundings stop the machine and take the time to look things over Make sure that you have 100 control of the mower at all times D...

Page 7: ...uestions at all please feel free to contact us at www DRpower com DR FIELD and BRUSH MOWER Controls and Features Differential Lock In Out Control Lever Throttle Choke Control Shift Lever Operator Pres...

Page 8: ...a two person job We recommend you have an extra set of hands available before you begin Tools Supplies Needed Screwdriver Hammer Knife Gloves 1 Stand to one side and cut the banding 2 Remove the top o...

Page 9: ...e 3 and route the Belt per the label on the Spindle Housing Figure 4 The Tension Lever may have to be released where the Lever is secured into slot Figure 5 4 Tighten the Belt Tensioner Figure 5 onto...

Page 10: ...n 1 4 from the bottom of the Fill Neck with fresh unleaded gas See your Engine Owner s Manual for more information 4 Open the Fuel Shut Off Valve which is located on the bottom of the Fuel Tank and ac...

Page 11: ...13 2 Remain behind the Handlebars and release both hands from the controls 3 THE ENGINE SHOULD SHUT OFF IMMEDIATELY If the Engine does not stop your Operator Presence Control System may be damaged or...

Page 12: ...d the higher gears for wide open areas and lighter vegetation or as travel gears Reverse is ideal for maneuvering in tight spots NOTE Always release the Wheel Clutch Lever Figure 1 on page 8 when shif...

Page 13: ...owing Deck pivots from side to side which helps avoid scalping and keeps the weight balanced over the Drive Wheels when operating on uneven terrain Figure 7 If the machine gets hung up 1 Disengage the...

Page 14: ...y Growth 1 Be very careful of your footing when mowing in wet conditions Avoid steep slopes and other slippery areas 2 Use a lower slower speed when mowing in wet conditions Cold Weather Operation At...

Page 15: ...Precleaner S Replace Spark Plug s S Replace Fuel Filter S SAE 30 oil NEVER use penetrating oil The Engine on your DR may not have a Precleaner or Oil Filter Battery Care Proper care can extend the lif...

Page 16: ...wire to the Battery negative terminal and attach the red Battery Charger wire to the Battery positive terminal 3 Plug the Battery Charger into an outlet Lubrication Your DR FIELD and BRUSH MOWER was g...

Page 17: ...ed grass and debris with a cloth and lubricate the Shaft and Groove using SAE 30 oil Figure 14 5 Move the Differential Lock In Out Lever back and forth a few times to distribute the lubricant on the L...

Page 18: ...he Power Unit away from the Deck 4 Tilt the Power Unit forward onto the Attachment Pin 5 Remove the Bolt on the Clutch Bracket and the Nut on the Clutch Drive Spring Figure 18 6 Remove the Clutch Driv...

Page 19: ...completely over the small ridge in the Spindle Hub before tightening the Lock Nut Adjusting the Wheel Clutch Cable NOTE When properly adjusted tension on the Wheel Clutch Lever should increase when th...

Page 20: ...er Spring Figure 24 3 Remove the Master Chain Link Figure 25 First remove the Lock Clip by spreading the Clip with the Screwdriver and at the same time slide the Lock Clip back off the Master Link pin...

Page 21: ...able toward the Control Panel If the Cable is too tight you can loosen the Cable by twisting the adjuster in the opposite direction Figure 26a Removing the Wheels Tools needed 3 4 Socket with extensio...

Page 22: ...crewing the black Knob lifting the Cover and pulling up and back to remove it 2 Release the Belt Tension Lever Figure 29 3 Remove the Belt from the Pulley Figure 30 4 Remove the Pin and Collar Figure...

Page 23: ...recycling them Call your local Solid Waste Management District or your local waste handler to locate the collection site nearest you Some collection sites recycle Batteries year round others collect...

Page 24: ...t start visit our web site at www DRpower com for assistance The Engine lacks power or is not running smoothly Please refer to the Engine Owner s Manual for engine specific procedures Check the Thrott...

Page 25: ...l or have them professionally sharpened if needed Never try to straighten a bent Blade Be sure to replace the Blade in the proper orientation See page 20 The Blade may not be seated properly on the Hu...

Page 26: ...ck stays in the Lock In position Grass and debris has probably accumulated on the Differential Lock In Out Sleeve Clean and lubricate the Sleeve See page 17 The Differential Lock In Out Cable is broke...

Page 27: ...CONTACT US AT www DRpower com 27...

Page 28: ...Presence w Harness 24 165171 Lever Wheel Clutch 25 165251 Cable Traction Drive 26 181131 Cable Transmission Brake 27 150491 Screw 8 32 x 1 2 28 179121 Bolt 1 4 20 x 1 2 Tri Lobe 29 191231 Switch Push...

Page 29: ...CONTACT US AT www DRpower com 29 Schematic Handlebar Assembly 081008...

Page 30: ...Retaining 5 8 Type SH 31 157121 Bolt 3 8 16 x 2 1 4 HCS GR5 32 112391 Washer Flat 3 8 USS 33 108501 Pulley Flat Idler 3 0 OD 34 150611 Idler Arm Traction Drive 35 151111 Bushing 390 ID x 62 OD x 1 58...

Page 31: ...CONTACT US AT www DRpower com 31 Schematic Power Assembly 031810...

Page 32: ...abels 225791 Brush Deck 26 w Labels 13 160891 Blade 30 Air Tip 100481 Blade 26 Air Tip 14 101771 Washer 640 ID x 2 5 OD x 38 Blade 15 150681 Belt B63K 5 8 x 66 Ref Part Description 16 101891 Fitting G...

Page 33: ...CONTACT US AT www DRpower com 33 Schematic Brush Deck Assembly 080912...

Page 34: ...ed 20 110731 Nut Nylon Lock 1 4 20 21 150531 Strap 2 5 Gallon Fuel Tank 22 112481 Washer Lock 1 4 External Tooth 23 114701 Bolt 1 4 20 x 1 2 HCS GR5 24 280761 Mount Fuel Tank Ref Part Description 25 1...

Page 35: ...CONTACT US AT www DRpower com 35 Schematic Frame and Drive Assembly 081008...

Page 36: ...36 DR FIELD and BRUSH MOWER Wiring Diagram Briggs and Stratton Electric Start 031810...

Page 37: ...CONTACT US AT www DRpower com 37 Wiring Diagram Kawasaki Electric Start 031810...

Page 38: ...38 DR FIELD and BRUSH MOWER Notes...

Page 39: ...ed by the manufacturer s owner s manuals The warranty holder is responsible for replacement of normally wearing parts such as the Drive Belts Debris Shield Blade Tires Filters Spark Plug s and Battery...

Page 40: ...uel Filter replace it If your DR FIELD and BRUSH MOWER will be idle for more than 30 days we recommend using a gas stabilizer This will prevent sediment from gumming up the Carburetor If there is dirt...

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