DR FIELD and BRUSH MOWER Safety & Operating Instructions Manual Download Page 24

24

 

        

DR

®

 

 FIELD and BRUSH MOWER

 

Chapter 5: Troubleshooting 

Most problems are easy to fix. Consult the Troubleshooting Table below for common problems and their solutions. If you 
continue to experience problems, contact us at www.DRpower.com or call toll-free 1-800-DR-OWNER (376-9637) for support. 

Troubleshooting Table 

S

YMPTOM

 

P

OSSIBLE 

C

AUSE

 

The Engine won’t start. 

(Please refer to the 
Engine Owner’s Manual 
for engine-specific 
procedures.) 

 

Check all of the items under the section called “Starting” on page 13. 

 

There is a fuse in the wiring harness.  Check the fuse and replace if needed. 

 

Check the wire connections—especially the ground connection, the large green wire coming 
from the Battery, where it connects to the Engine. 

 

Check the wire connections to the Solenoid.  Disconnect the green Battery ground wire first to 
avoid sparks.  Check to be sure that all of the connections are clean and tight.  Reconnect the 
Battery ground wire. 

 

Check the ground connection on the Solenoid where it bolts to the Frame.  Using a Wrench or 
Socket, tighten the Bolts to ensure a good connection to the Frame. 

 

The Battery may not be charged.  Check the voltage yourself or at a Service Station.  If it is low, 
charge it with a 12-volt, 1 to 2 amp trickle Charger.  If you do not use your machine for at least 
45 minutes at a time, the Battery may need to be periodically charged.  See the “Battery Care 
“section on page 16. 

 

If the Battery is charged and the Engine still will not start, visit our web site at 
www.DRpower.com for assistance. 

The Engine lacks power 
or is not running 
smoothly. 

(Please refer to the 
Engine Owner’s Manual 
for engine-specific 
procedures.) 

 

Check the Throttle Lever travel and adjustment.  Make sure the Throttle Lever is in the Run 
position. 

 

Check that the Air Filter is clean.  If it is dirty, change it following the procedure in the Engine 
Owner’s Manual. 

 

The Spark Plug(s) may be dirty or cracked, change it.  If it’s oily, leave it out, hold a rag over 
the Plug Hole(s) and crank the Engine several times to blow out any oil in the Cylinder(s), 
then wipe off the Plug(s) and reinsert it. 

 

The gas may be old, change it.  Use a fuel stabilizer if you keep gas longer than one month. 

 

Check the Fuel Filter, it may be clogged.  Replace if necessary. 

 

Check to make sure that your Engine has the right amount of clean oil.  If it is dirty, change it 
following the procedure in the Engine Owner’s Manual. 

 

If the Engine still lacks power, visit our web site at www.DRpower.com for assistance. 

Engine smokes. 

 

Check the oil level and adjust as needed. 

 

You may be operating the machine on too great an incline.  See “Slopes” on page 14. 

 

Check the Air Filter and clean or replace if needed. 

 

You may be using the wrong oil—too light for the temperature.  Refer to your Engine Owner’s 
Manual for detailed information. 

 

Clean the Cooling Fins if they are dirty. 

 

If the Engine still smokes, visit our web site at www.DRpower.com for assistance. 

 

Before performing any maintenance procedure or inspection, stop the engine, wait five (5) minutes to allow all parts to cool.  
Disconnect the spark plug wire(s), keeping it away from the spark plug(s).

 

Summary of Contents for FIELD and BRUSH MOWER

Page 1: ...RUCTIONS Serial No Order No DR Power Equipment Toll free phone 1 800 DR OWNER 376 9637 Fax 1 802 877 1213 Website www DRpower com Read and understand this manual and all instructions before operating...

Page 2: ...ady reference enter the Serial Number and Order Number in the space provided on the front cover of this manual Additional Information and Potential Changes DR Power Equipment reserves the right to dis...

Page 3: ...137581 136831 191271 136491 161541 191161A 164371 This is a high powered machine with moving parts operating with high energy at high speeds You must use proper clothing and safety gear when operatin...

Page 4: ...ou re near anything that could cause it to ignite or explode Reinstall the fuel tank Cap and fuel container cap securely If you spill gasoline do not attempt to start the engine Move the machine away...

Page 5: ...hands and feet away from the blade belts chains blade pulleys and concealed areas while the engine is running Never reach under the deck or grab hold of any part of the deck when the engine is running...

Page 6: ...or take things for granted When in doubt about the equipment or your surroundings stop the machine and take the time to look things over Make sure that you have 100 control of the mower at all times D...

Page 7: ...uestions at all please feel free to contact us at www DRpower com DR FIELD and BRUSH MOWER Controls and Features Differential Lock In Out Control Lever Throttle Choke Control Shift Lever Operator Pres...

Page 8: ...a two person job We recommend you have an extra set of hands available before you begin Tools Supplies Needed Screwdriver Hammer Knife Gloves 1 Stand to one side and cut the banding 2 Remove the top o...

Page 9: ...e 3 and route the Belt per the label on the Spindle Housing Figure 4 The Tension Lever may have to be released where the Lever is secured into slot Figure 5 4 Tighten the Belt Tensioner Figure 5 onto...

Page 10: ...n 1 4 from the bottom of the Fill Neck with fresh unleaded gas See your Engine Owner s Manual for more information 4 Open the Fuel Shut Off Valve which is located on the bottom of the Fuel Tank and ac...

Page 11: ...13 2 Remain behind the Handlebars and release both hands from the controls 3 THE ENGINE SHOULD SHUT OFF IMMEDIATELY If the Engine does not stop your Operator Presence Control System may be damaged or...

Page 12: ...d the higher gears for wide open areas and lighter vegetation or as travel gears Reverse is ideal for maneuvering in tight spots NOTE Always release the Wheel Clutch Lever Figure 1 on page 8 when shif...

Page 13: ...owing Deck pivots from side to side which helps avoid scalping and keeps the weight balanced over the Drive Wheels when operating on uneven terrain Figure 7 If the machine gets hung up 1 Disengage the...

Page 14: ...y Growth 1 Be very careful of your footing when mowing in wet conditions Avoid steep slopes and other slippery areas 2 Use a lower slower speed when mowing in wet conditions Cold Weather Operation At...

Page 15: ...Precleaner S Replace Spark Plug s S Replace Fuel Filter S SAE 30 oil NEVER use penetrating oil The Engine on your DR may not have a Precleaner or Oil Filter Battery Care Proper care can extend the lif...

Page 16: ...wire to the Battery negative terminal and attach the red Battery Charger wire to the Battery positive terminal 3 Plug the Battery Charger into an outlet Lubrication Your DR FIELD and BRUSH MOWER was g...

Page 17: ...ed grass and debris with a cloth and lubricate the Shaft and Groove using SAE 30 oil Figure 14 5 Move the Differential Lock In Out Lever back and forth a few times to distribute the lubricant on the L...

Page 18: ...he Power Unit away from the Deck 4 Tilt the Power Unit forward onto the Attachment Pin 5 Remove the Bolt on the Clutch Bracket and the Nut on the Clutch Drive Spring Figure 18 6 Remove the Clutch Driv...

Page 19: ...completely over the small ridge in the Spindle Hub before tightening the Lock Nut Adjusting the Wheel Clutch Cable NOTE When properly adjusted tension on the Wheel Clutch Lever should increase when th...

Page 20: ...er Spring Figure 24 3 Remove the Master Chain Link Figure 25 First remove the Lock Clip by spreading the Clip with the Screwdriver and at the same time slide the Lock Clip back off the Master Link pin...

Page 21: ...able toward the Control Panel If the Cable is too tight you can loosen the Cable by twisting the adjuster in the opposite direction Figure 26a Removing the Wheels Tools needed 3 4 Socket with extensio...

Page 22: ...crewing the black Knob lifting the Cover and pulling up and back to remove it 2 Release the Belt Tension Lever Figure 29 3 Remove the Belt from the Pulley Figure 30 4 Remove the Pin and Collar Figure...

Page 23: ...recycling them Call your local Solid Waste Management District or your local waste handler to locate the collection site nearest you Some collection sites recycle Batteries year round others collect...

Page 24: ...t start visit our web site at www DRpower com for assistance The Engine lacks power or is not running smoothly Please refer to the Engine Owner s Manual for engine specific procedures Check the Thrott...

Page 25: ...l or have them professionally sharpened if needed Never try to straighten a bent Blade Be sure to replace the Blade in the proper orientation See page 20 The Blade may not be seated properly on the Hu...

Page 26: ...ck stays in the Lock In position Grass and debris has probably accumulated on the Differential Lock In Out Sleeve Clean and lubricate the Sleeve See page 17 The Differential Lock In Out Cable is broke...

Page 27: ...CONTACT US AT www DRpower com 27...

Page 28: ...Presence w Harness 24 165171 Lever Wheel Clutch 25 165251 Cable Traction Drive 26 181131 Cable Transmission Brake 27 150491 Screw 8 32 x 1 2 28 179121 Bolt 1 4 20 x 1 2 Tri Lobe 29 191231 Switch Push...

Page 29: ...CONTACT US AT www DRpower com 29 Schematic Handlebar Assembly 081008...

Page 30: ...Retaining 5 8 Type SH 31 157121 Bolt 3 8 16 x 2 1 4 HCS GR5 32 112391 Washer Flat 3 8 USS 33 108501 Pulley Flat Idler 3 0 OD 34 150611 Idler Arm Traction Drive 35 151111 Bushing 390 ID x 62 OD x 1 58...

Page 31: ...CONTACT US AT www DRpower com 31 Schematic Power Assembly 031810...

Page 32: ...abels 225791 Brush Deck 26 w Labels 13 160891 Blade 30 Air Tip 100481 Blade 26 Air Tip 14 101771 Washer 640 ID x 2 5 OD x 38 Blade 15 150681 Belt B63K 5 8 x 66 Ref Part Description 16 101891 Fitting G...

Page 33: ...CONTACT US AT www DRpower com 33 Schematic Brush Deck Assembly 080912...

Page 34: ...ed 20 110731 Nut Nylon Lock 1 4 20 21 150531 Strap 2 5 Gallon Fuel Tank 22 112481 Washer Lock 1 4 External Tooth 23 114701 Bolt 1 4 20 x 1 2 HCS GR5 24 280761 Mount Fuel Tank Ref Part Description 25 1...

Page 35: ...CONTACT US AT www DRpower com 35 Schematic Frame and Drive Assembly 081008...

Page 36: ...36 DR FIELD and BRUSH MOWER Wiring Diagram Briggs and Stratton Electric Start 031810...

Page 37: ...CONTACT US AT www DRpower com 37 Wiring Diagram Kawasaki Electric Start 031810...

Page 38: ...38 DR FIELD and BRUSH MOWER Notes...

Page 39: ...ed by the manufacturer s owner s manuals The warranty holder is responsible for replacement of normally wearing parts such as the Drive Belts Debris Shield Blade Tires Filters Spark Plug s and Battery...

Page 40: ...uel Filter replace it If your DR FIELD and BRUSH MOWER will be idle for more than 30 days we recommend using a gas stabilizer This will prevent sediment from gumming up the Carburetor If there is dirt...

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