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Roof Mount Installation Guide 

V1.3 

Page 4 of 13 
 
Please download the latest version of this document from 

www.dpasolar.com.au/support

 prior to commencing installation. 

Under no circumstances shall DPA Solar be liable for special, indirect or consequential damages arising out of use of this product. 

 

Terrain Categories

 are defined by Australian Standard 1170 into Categories 1, 2, 3 and 4.  

Category 1, is the most exposed, associated with large open areas, such as airports or large 
fields.  Category 4, is the most protected, associated with High density metropolitan, city 
buildings.  This installation guide is applicable to Terrain Categories, as low as 2.5, hence no 
greater exposure than the following scenarios, are allowed: 

  Level wooded country / forests 

  Centres of small towns, suburban areas 

  High density metropolitan, city buildings 

The wind force on the roof is dependant on the height of the roof.  This factor is Mz,cat, as 
defined by AS1170.  To simplify different roof heights, single storey (height<4m), double storey 
(height<7m), triple storey (height<10m), groups have been adopted.  The roof height is 
measured from natural ground level to the centre between ridge and eave.  Other multipliers 
such as Mt (topograghy) and Ms (shielding) have been adopted as 1.0.  If topography is such 
that Mt >1.0, spacings should be re-calculated, as those listed may not be sufficient.  If shielding 
is available, then Ms will only reduce, and the spans listed will become conservative.  

The wind force on the roof is also dependant on the roof pitch (angle).  The following tables, are 
based on different angles (interpolation is allowed).  The roof cladding is not a function of the 
wind force applied to the roof.   Tin roofs can be as low as 1 deg. Tiled roofs are limited to no 
less than 15deg.  Hence the tables, list options for 1-10,15,20,25,30-45 degrees.    
 
An 

Exclusion Zone 

exists due to high localised wind pressures at roof ridges and edges.  Solar 

panels should not be installed in the exclusion zone where possible.  If it is necessary to install 
solar panels in the exclusion zone, then refer to especially listed distances between rail supports 
for the length of rail that is within the exclusion zone.  For roofs with pitch 10degrees or less (tin), 
there is less overall force at the exclusion zone near the ridge, as the basic wind force reduces 
along the length of the roof.     
 
As the wind load co-efficients and exclusion zone are a function of h and d, it should be noted 
that the following tables are also organized by (d<h) and (d>2h).  For values in between, 
interpolation is allowed. Breadth is generally not critical.  Generally speaking, the (d<h) value is 
appropriate for tall skinny buildings, and the (d>2h) value is appropriate for low level 
construction.   
 
The Exclusion Zone (marked as DIST in the diagram below) is defined as the minimum of: 

 0.2d 

 

 0.2b 

 h 

 

 

 

he following tables specify the maximum spacing between rail supports for tile or tin roof

T

 

ther 

installations. 

 

Maximum panel dimensions are 1400mm x 1100mm and weight 22kg.

 For o

panel sizes, refer to the “DPASolar Racking Worksheet” (Excel spreadsheet).

 

Summary of Contents for Roof Mount

Page 1: ...DPA Solar Racking Solutions Roof Mount Installation Guide V1 3 R2 ...

Page 2: ...priate for the particular installation and the installation environment Ensuring that the roof its rafters connections and other structural support members can support the array under building live load conditions Ensuring that all screws and fixings have adequate pullout strength and shear capacities as installed Ensuring that loads other than wind are considered in the design This document addre...

Page 3: ... designated Region A which indicates a Regional Ultimate Basic Wind Velocity of 45m sec Some areas are designated Region B 57m sec Local authorities will advise if this applies in your area Region C areas 66m sec are generally referred to as Cyclonic and are generally limited to northern coastal areas Most Region C zones end 100km inland Region D 80m sec Australia s worst Cyclonic Region between C...

Page 4: ...ll become conservative The wind force on the roof is also dependant on the roof pitch angle The following tables are based on different angles interpolation is allowed The roof cladding is not a function of the wind force applied to the roof Tin roofs can be as low as 1 deg Tiled roofs are limited to no less than 15deg Hence the tables list options for 1 10 15 20 25 30 45 degrees An Exclusion Zone...

Page 5: ...d 2h 1200 1800 1200 20 d h 1200 1800 1200 20 d 2h 1800 2400 1800 25 d h 1200 2400 1200 25 d 2h 1800 2400 1800 30 45 d h 1800 2400 1800 30 45 d 2h 2400 3000 2400 Double storey 1 10 d h 900 1200 900 1 10 d 2h 1200 1800 1200 15 d h 900 1200 900 15 d 2h 1200 1800 1200 20 d h 1200 1800 1200 20 d 2h 1800 2400 1800 25 d h 1200 1800 1200 25 d 2h 1800 2400 1800 30 45 d h 1800 2400 1800 30 45 d 2h 2400 3000...

Page 6: ...00 900 600 15 d 2h 600 1200 600 20 d h 600 1200 600 20 d 2h 900 1200 900 25 d h 900 1200 900 25 d 2h 1200 1200 1200 30 45 d h 1200 1200 1200 30 45 d 2h 1200 1800 1200 Double storey 1 10 d h 300 900 300 1 10 d 2h 600 900 600 15 d h 600 900 600 15 d 2h 600 1200 600 20 d h 600 1200 600 20 d 2h 900 1200 900 25 d h 900 1200 900 25 d 2h 1200 1200 1200 30 45 d h 1200 1200 1200 30 45 d 2h 1200 1800 1200 T...

Page 7: ...600 300 15 d h 300 600 300 15 d 2h 600 900 600 20 d h 600 900 600 20 d 2h 600 900 600 25 d h 600 900 600 25 d 2h 900 1200 900 30 45 d h 900 1200 900 30 45 d 2h 900 1200 900 Double storey 1 10 d h 300 600 300 1 10 d 2h 300 600 300 15 d h 300 600 300 15 d 2h 600 900 600 20 d h 600 900 600 20 d 2h 600 900 600 25 d h 600 900 600 25 d 2h 900 1200 900 30 45 d h 900 1200 900 30 45 d 2h 900 1200 900 Tripl...

Page 8: ...es shall DPA Solar be liable for special indirect or consequential damages arising out of use of this product Installation Steps Determine the position of the roof hooks L feet according to the design requirements A refer to tables on previous page B approximately 0 6x panel length C 375mm maximum overhang 1 Remove the roof tiles at the required positions or lift them up slightly A B C ...

Page 9: ...liable for special indirect or consequential damages arising out of use of this product 2 Insert the roof hook to the wooden beam Fix the roof hooks with screws minimum 50mm penetration using 2 x Type 17 screws 3 Replace tile The roof hook must not press against the roof tile If required shim the roof hook with a spacer or grind the roof tile It is important not to use an installed roof hook as a ...

Page 10: ...ising out of use of this product 4 L feet installation Ensure that there is adequate penetration of the screw into the roof timber minimum 50mm penetration using a Type 17 screw Take care not to crush or damage the roofing material by over tightening the screw 5 Install the rails onto the roof hooks L feet loosely at first then tighten Ensure that the T screw is rotated and makes a secure mechanic...

Page 11: ...umstances shall DPA Solar be liable for special indirect or consequential damages arising out of use of this product 6 Install splices to connect multiple rails together Slide the splice on the rear side of the first rail Fasten the first bolt firmly Slide the next rail into the splice and fasten the remaining bolt Leave a gap about a finger width for expansion between the rails ...

Page 12: ...nt from www dpasolar com au support prior to commencing installation Under no circumstances shall DPA Solar be liable for special indirect or consequential damages arising out of use of this product 7 Install the solar PV modules starting from one end Leave a space of 25 30mm at the end of each rail ...

Page 13: ... that there is approximately 20 overhang on each side of the rail Ensure that all end and mid clamps are securely fastened and that all T screws are correctly rotated and locked against the rail prior to commencing installation Under no circumstances shall DPA Solar be liable for special indirect or consequential damages arising out of use of this product ...

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