DP Pumps Hydro-Unit Premium Installation & Operating Manual Download Page 91

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13 Commissioning Report

The pressure booster system specified below has been commissioned today by the undersigned, authorised DP Service who
created this report.

Pressure booster system details

Type series

........................................................................................................................................

Size

........................................................................................................................................

Serial number

........................................................................................................................................

Order No.

........................................................................................................................................

Purchaser/place of installation

Purchaser

Place of installation

Name

....................................................

..........................................................................

Address

....................................................

..........................................................................

....................................................

..........................................................................

Operating data

For further details please refer to the circuit diagram.

Start-up pressure

start

bar

....................................................

Setpoint

Delta p

....................................................

Minimum runtime

....................................................

Inlet pressure monitoring p

inl

- x

(setting of inlet pressure switch)

....................................................

Stop pressure

stop

bar

....................................................

Inlet pressure

inl

[bar]

....................................................

Pre-charge pressure of
accumulator

pre-charge

[bar]

....................................................

The operator or operator’s representative herewith confirms to have received instructions on how to operate and service the
pressure booster system. The relevant circuit diagrams and operating instructions have been handed over.

Non-conformities found during commissioning

Deadline for remedial action

Non-conformity 1.................................................................................

..........................................................................

.............................................................................................................

..........................................................................

.............................................................................................................

..........................................................................

.............................................................................................................

..........................................................................

Name of DP representative

Name of purchaser or representative

.............................................................................................................

..........................................................................

Place

Date

.............................................................................................................

..........................................................................

Summary of Contents for Hydro-Unit Premium

Page 1: ...Pressure Booster System Installation Operating Manual Hydro Unit Premium Line Hydro Unit Premium Line F Hydro Unit Premium Line VC Hydro Unit Premium Line SVP ...

Page 2: ...ein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufacturer s express written consent Subject to technical modification without prior notice Duijvelaar Pompen Alphen aan den Rijn Netherlands 12 11 2021 ...

Page 3: ...ibility EMC 11 2 9 1 Interference emission requirements 11 2 9 2 Line harmonics requirements 12 2 9 3 Interference immunity requirements 12 3 Transport Storage Disposal 14 3 1 Checking the condition upon delivery 14 3 2 Transport 14 3 3 Storage preservation 14 3 4 Return to supplier 15 3 5 Disposal 15 4 Description 17 4 1 General description 17 4 2 Product information as per Regulation No 1907 200...

Page 4: ...quency of starts 36 6 2 2 Ambient conditions 36 6 2 3 Maximum operating pressure 36 6 2 4 Fluid handled 36 6 2 5 Minimum flow rate 37 6 3 Shutdown 37 6 3 1 Shutdown 37 6 3 2 Measures to be taken for shutdown 38 7 Operation 39 7 1 Control panel 39 7 1 1 Screen 39 7 1 2 Turn push button 39 7 1 3 Status LED 39 7 2 Symbols on the screen 40 7 2 1 Operating status of the system 41 7 2 2 Bluetooth connec...

Page 5: ... 1 1 Hydro Unit Premium Line F 57 10 1 2 Hydro Unit Premium Line VC 58 10 1 3 Hydro Unit Premium Line SVP 59 10 2 Parameter lists 60 10 2 1 Configuration 60 10 2 2 Settings 72 10 3 Messages 84 10 3 1 Messages for specific pumps 84 10 3 2 Messages for additional devices 86 10 3 3 Messages for specific functions 87 11 EU Declaration of Conformity 89 12 Certificate of Decontamination 90 13 Commission...

Page 6: ... to eliminate any environmental and health hazards arising from components in contact with the fluid handled Dry running protection Dry running protection devices prevent the pump from being operated without the fluid to be handled which would result in pump damage IE3 Efficiency class to IEC 60034 30 3 Premium Efficiency IE International Efficiency IE5 Efficiency class to IEC TS 60034 30 2 2016 U...

Page 7: ...ed This does not however apply to software updates supplied by DP 1 3 Installation of partly completed machinery To install partly completed machinery supplied by DP refer to the sub sections under Servicing Maintenance 1 4 Target group This operating manual is aimed at the target group of trained and qualified specialist technical personnel ð Section 2 3 Page 10 1 5 Other applicable documents Tab...

Page 8: ...s signal word indicates a hazard which if not avoided could result in damage to the machine and its functions General hazard In conjunction with one of the signal words this symbol indicates a hazard which will or could result in death or serious injury Electrical hazard In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies informati...

Page 9: ...ible for ensuring compliance with all local regulations not taken into account 2 2 Intended use The pressure booster system must only be operated within the operating limits described in the other applicable documents Only operate pressure booster systems which are in perfect technical condition Do not operate partially assembled pressure booster systems The pressure booster system must only handl...

Page 10: ...ctrical thermal mechanical and chemical effects and explosions Failure of important product functions Failure of prescribed maintenance and servicing practices Hazard to the environment due to leakage of hazardous substances 2 5 Safety awareness In addition to the safety information contained in this operating manual and the intended use the following safety regulations shall be complied with Acci...

Page 11: ... unauthorised persons e g children Prior to opening the device pull the mains plug and wait for at least 10 minutes 2 8 Unauthorised modes of operation Always observe the limits stated in the product literature The warranty relating to the operating reliability and safety of the pressure booster system supplied is only valid if the equipment is used in accordance with its intended use ð Section 2 ...

Page 12: ... A Group 1 The frequency inverter meets the following requirements Table 6 EMC properties of the frequency inverter Power kW Cable length m Category to EN 61800 3 Limits to EN 55011 11 5 C1 Class B The EN 61800 3 standard requires that the following warning be provided for drive systems that do not comply with category C1 specifications This product can produce high frequency interference emission...

Page 13: ...easurement techniques Radiated radio frequency electromagnetic field immunity test EN 61000 4 4 Electromagnetic compatibility EMC Part 4 4 Testing and measurement techniques Electrical fast transient burst immunity test EN 61000 4 5 Electromagnetic compatibility EMC Part 4 5 Testing and measurement techniques Surge immunity test EN 61000 4 6 Electromagnetic compatibility EMC Part 4 6 Testing and m...

Page 14: ... the caps from the connection openings 2 Check for any in transit damage 3 Transport the pressure booster system to the place of installation 4 Detach the pressure booster system from the pallet using a suitable tool 5 Separate the pressure booster system from the wooden skids with a suitable tool Lift the pressure booster system off Dispose of the wooden skids 6 Carefully place down the pressure ...

Page 15: ...contamination when returning the pressure booster system ð Section 12 Page 90 Always indicate any safety and decontamination measures taken NOTE If required a blank certificate of decontamination can be downloaded from the KSB web site at www dp pumps com certificates of decontamination 3 5 Disposal WARNING Fluids handled consumables and supplies which are hot and or pose a health hazard Hazard to...

Page 16: ...must not be disposed of in household waste at the end of its service life Contact your local waste disposal partner for returns If the used electrical or electronic equipment contains personal data the operator is responsible for deleting it before the equipment is returned ...

Page 17: ...able speed pressure booster system with DP Control frequency inverter in the control cabinet SVP Variable speed pressure booster system with DP Control frequency inverter mounted on the motor IE5 4 4 Name plate ID PN Prod IP RDP PO U Kalkovenweg 13 F Alphen a d Rijn NL Imax www dp pumps com Made in NL HU3 Premium Line DPV15 7 C SVP M SDBPL30150705SMD 56 1A 50 Hz 3x400V PT 10 2019 1234567 01 123456...

Page 18: ...n consecutive number 3 M Inlet side of pressure booster system connected to the municipal water supply suction head operation F Pressure booster system with break tank arranged on same level as pump suction head operation L Pressure booster system with break tank arranged at a lower level suction lift operation ...

Page 19: ...er per pump Power contactor per pump Installation Stationary dry installation Drive Hydro Unit Premium Line F VC Electric motor Efficiency class IE3 to IEC 60034 30 Hydro Unit Premium Line SVP Magnetless synchronous reluctance motor Efficiency class IE5 to IEC 60034 30 SuPremE Automation Control unit IP54 enclosure Sheet steel housing colour RAL 7035 DP Control Control panel display dial with key ...

Page 20: ...mitter is monitored broken wire detection This ensures equal distribution of pump operating hours If a duty pump fails the next pump is started up immediately A general fault message can be transmitted via a volt free contact e g to the control station Hydro Unit Premium Line VC SVP Either two three VC or four SVP pumps are controlled and monitored by a microprocessor control unit DP Control Each ...

Page 21: ...system with 4 pump sets value 6 dB A Single pump 48 dB A 48 dB A 6 dB A 54 dB A The expected total sound pressure level of 54 dB A may develop when all 4 pump sets are running under full load conditions 4 8 Scope of supply Depending on the model the following items are included in the scope of supply 2 or 3 vertical high pressure centrifugal pumps with oval flange Powder coated epoxy resin coated ...

Page 22: ... pressure booster system connected to the municipal water supply suction head operation 1 C 1 2 C 3 Fig 4 Scope of supply for version M 1 Suction line included in DP s scope of supply 2 Lift check valve included in DP s scope of supply 3 Dry running protection included in DP s scope of supply ...

Page 23: ...em with break tank arranged on same level as pump suction head operation A 1 3 1 2 A Fig 6 Scope of supply version F 1 Suction line included in DP s scope of supply 2 Lift check valve included in DP s scope of supply 3 Dry running protection not included in DP s scope of supply ...

Page 24: ...24 96 4 8 3 Inlet conditions version L PI PT Fig 7 L Pressure booster system with break tank arranged at a lower level suction lift operation ...

Page 25: ...pe of supply 3 Dry running protection not included in DP s scope of supply 4 Foot valve not included in DP s scope of supply 4 9 Dimensions and weights For dimensions and weights refer to the outline drawing 4 10 Potential equalisation A terminal marked with the earth symbol is provided at the power connection for connecting a PE conductor ...

Page 26: ...26 96 1 2 Fig 9 PE connection 1 Earthing terminal 2 Location of power connection ...

Page 27: ...h the dimensions in the outline drawing The pressure booster system can be operated on the power supply network in accordance with the data on the name plate The place of installation is frost free The place of installation can be locked The place of installation is well ventilated A suitably dimensioned drain connection e g leading to a sewer is available If expansion joints are used take note of...

Page 28: ...e pressure booster system 5 3 Mounting the accumulator CAUTION Dirt in the pressure booster system Damage to the pump sets Ø Clean the accumulator before filling it ü The original operating manual of the pressure booster system is on hand 1 Mechanically and electrically connect the accumulator in accordance with the original operating manual supplied 5 4 Connecting the piping CAUTION Air pockets i...

Page 29: ...he ends of the bolts must not protrude from the flange 5 4 2 Fitting the pressure reducer optional NOTE A pipe length of approximately 600 mm must be provided on the inlet side to accommodate a pressure reducer if necessary NOTE A pressure reducer must be installed if the inlet pressure fluctuation is too high for the pressure booster system to operate as intended or if the total pressure inlet pr...

Page 30: ...ry A maximum cable length of 10 metres should not be exceeded between the surge protective device usually type 1 internal lightning protection installed at the service entrance and the equipment to be protected For longer cables additional surge protective devices type 2 must be provided in the sub distribution board upstream of the equipment to be protected or directly in the equipment itself The...

Page 31: ...tablish the connection in accordance with the wiring diagram 5 5 4 Connecting the dry running protection device ü The original operating manual of the dry running protection device is on hand 1 Fit the dry running protection device in accordance with the supplied original operating manual Connect it in the control unit in accordance with the supplied original operating manual 5 5 5 Connecting the ...

Page 32: ...AUTION Foreign matter in the piping Damage to the pump pressure booster system Ø Before commissioning starting up or functional check running the pressure booster system make sure that there is no foreign matter in the pressure booster system or piping CAUTION Operation without the fluid to be handled Damage to the pump sets Ø Prime the pressure booster system with the fluid to be handled NOTE Pri...

Page 33: ... Open the discharge side valve 10 When all pump sets have been run once loosen the vent plugs again to let any remaining air escape while the pump is switched off 11 Close the vent plug 12 Check that the pump sets are running smoothly 13 Close the discharge side valve in order to verify whether the pump sets reach the maximum shut off head 14 Open the discharge side valve 15 Set the dry running pr...

Page 34: ...he pipe unions between the pump and the piping have been re tightened ü The flange bolting has been checked for firm seating ü The cooling air inlet and outlet openings on the motor are unobstructed ü All shut off valves of the pressure booster system are open ü The pre charge pressure of the membrane type accumulator has been checked ð Section 8 2 4 Page 48 1 Set the master switch to 0 unlock all...

Page 35: ... switches with the name plate data if required readjust 9 Briefly start up one pump after the other in manual mode and compare the direction of rotation at the fanwheel with the arrow indicating the direction of rotation 10 Check the start and stop pressure re adjust if necessary 11 Check that the dry running protection equipment is working properly 12 Vent the pumps for a second time after they h...

Page 36: ...oads on the pump motor seals and bearings do not exceed a certain number of starts per hour See original operating manual of the pump sets 6 2 2 Ambient conditions Observe the following parameters and values during operation Table 11 Permissible ambient conditions Ambient condition Value Ambient temperature 0 C to 40 C5 Relative humidity 50 maximum 6 2 3 Maximum operating pressure CAUTION Permissi...

Page 37: ...m flow rate per pump in manual mode Size Minimum flow rate per pump l h DPV 2 200 DPV 4 400 DPV 6 600 DPV 10 1100 DPV 15 1900 DPV 25 2800 DPV 40 4600 DPV 60 6100 DPV 85 8500 DPV 125 12500 6 3 Shutdown 6 3 1 Shutdown Standard design 1 Set the master switch to 0 Additional instruments 1 Set manual 0 automatic selector switch to 0 6 Applies to the handling of drinking water Germany and the Netherland...

Page 38: ... ü The pressure booster system has been switched off ð Section 6 3 1 Page 37 1 Turn the ball valve lever 2 by 45 degrees 2 Open the vent plug 1 at the accumulator ð The pressure booster system is being vented and drained 3 Close the vent plug 1 at the accumulator 4 Turn the ball valve lever 2 back into open position upwards ...

Page 39: ...symbol is always the lock unlock symbol Turning the turn push button Turning the turn push button makes all selectable symbols flash one after the other in a specific sequence depending on the system configuration After the flashing cycle of all selectable symbols has been completed the selection returns to the lock unlock symbol To increase a value turn the turn push button clockwise To decrease ...

Page 40: ...re active Yellow continuous One or more warning messages are active as well as any messages of a lower priority Red continuous O 7 2 Symbols on the screen 1 4 2 3 5 Fig 14 Overview of all symbols on the screen 1 Operating status of the system ð Section 7 2 1 Page 41 2 Status of the Bluetooth connection 3 Locking unlocking the screen 4 Operating status of the pump 5 Information on the system ...

Page 41: ...ck the display and select this symbol Servicing required The service interval timer has detected that the control unit has not been serviced within the defined interval Lack of water Lack of water has been detected For more information see Section 11 list of messages message 800 7 2 2 Bluetooth connection Table 16 Bluetooth connection status symbols Symbol Description Flashing Looking for Bluetoot...

Page 42: ...em Symbols for a specific pump set in this example pump set 2 2 Active messages One or more warning messages or alert messages are active for pump set 2 3 Pump set running Indicates whether the pump set is currently running This symbol is extinguishes when the pump set has been stopped or is in idle state 4 Automatic mode The pump set is started up and stopped via the control unit F system or via ...

Page 43: ...or several pump sets in the system are running The corresponding messages are shown in position 7 4 Discharge side sensor The corresponding values and messages are shown in position 7 5 Accumulator The corresponding messages are shown in position 7 6 Temperature measurement The corresponding values and messages are shown in position 7 7 Display for the discharge side Displays information on the se...

Page 44: ...rm your selection 7 3 3 Resetting messages x If a message is active for a part of the pressure booster system a red bar is displayed next to the corresponding symbol If a message is active the corresponding ID is displayed at the bottom right ð Section 10 3 Page 84 If several messages are active the corresponding IDs are displayed alternately All messages can be reset at once via the control unit ...

Page 45: ... Displaying the firmware version Every time the pressure booster system is re started the firmware version is displayed for a short time ð Section 7 2 5 Page 42 To have the firmware version displayed without re starting the pressure booster system proceed as follows 1 Turn the turn push button to select the Locking unlocking the screen symbol Then press the turn push button ð The symbol flashes 2 ...

Page 46: ...ure booster system Ø Prepare a maintenance schedule for the pressure booster system with special emphasis on lubricants shaft seals and pump couplings The operator ensures that maintenance inspection and installation are performed by authorised qualified specialist personnel who are thoroughly familiar with the manual Observe the safety instructions and information For any work on the pump set obs...

Page 47: ...es with the specifications on the name plate Compare the pre charge pressure of the accumulator with the recommended data ð Section 8 2 4 Page 48 Check the rolling element bearings for running noises Vibrations noise and an increase in current input occurring during unchanged operating conditions indicate wear Monitor the functions of auxiliary connections if any Also see 2 Setting the pre charge ...

Page 48: ...er 8 2 4 Setting the pre charge pressure WARNING Wrong gas Danger of poisoning Ø Use only nitrogen to charge the accumulator CAUTION Pre charge pressure too high Damage to the accumulator Ø Observe the manufacturer s product literature see name plate or operating manual of the accumulator The accumulator s pre charge pressure p must be lower than the set start up pressure pE of the pressure booste...

Page 49: ...ressure booster system Danger to life Ø Prior to opening the device wait at least 10 minutes for any residual voltage to dissipate 1 De energise the pump set and secure it against unintentional start up Comply with the local regulations 2 Close the shut off valve of the pump 3 Place a suitable container under the drain connection 4 Open the drain connections To do so observe the pump s operating m...

Page 50: ...ts with a clean cloth 10 Re insert the insert check valve into the body Apply lubricant to new O rings See table below Fig 21 Mounting the body 11 Mount the body of the non return valve Fig 22 Loosening the screwed connection of the body parts 12 Use a suitable tool to loosen the screwed connection of the body parts of the non return valve to extend the body length ...

Page 51: ...Molykote G 55117 2x Eriks 12711457 71630410 ER non return valve DN 50 Watts Industries IN 050 DN 50 1x Eriks 12192264 2x Eriks 12711459 8 2 6 Mounting the manifold in a mirrored position DANGER Voltage at the pressure booster system Danger to life Ø Prior to opening the device wait at least 10 minutes for any residual voltage to dissipate 1 De energise the pump set and secure it against unintentio...

Page 52: ... Removing the bolts 5 Remove the tie bolts between the two oval flanges and the pumps Fig 26 Removing the manifold 6 Remove the entire manifold with shut off valves A A Fig 27 Loosening the EF locknut A EF locknut ...

Page 53: ...ing set A Pressure measuring set B Lever of the shut off valve 8 Close the lever of the shut off valve about half way to enable the 180 turn required in the next step 9 Turn the pressure measuring set by 90 NOTE For some variants the pressure gauge or a pressure sensor need to be removed to be able to turn the pressure measuring set ...

Page 54: ...t off valves by 180 A Fig 30 Turning the pressure measuring set A Pressure measuring set 11 Turn the pressure measuring set by a last 90 12 If the pressure gauge and or pressure sensors have been removed connect them again ð The manifold is now fitted in a mirrored position 13 Tighten the EF locknuts of the shut off valves again ...

Page 55: ...oo high G Leakage at mechanical seal H One several pumps motors overheated I Motor protection switch es triggered Warning LED lit J Pump s do es not stop K Pumps start too often more than 30 starts per pump and hour L One several pumps motors overheated Table 22 Trouble shooting A B C D E F G H I J K L Possible cause Remedy8 Pumps and or piping are not completely vented or primed Vent and or prime...

Page 56: ...urchase order Contact KSB Motor protection switch triggered or set incorrectly or pump seized Compare setting with the motor s rating plate data Delay setting too short Check setting Mains supply interrupted Check and remedy defect check fuse Control current fuse tripped control cabinet Determine cause and reset Main fuse on owner supplied distribution board loose or blown fuses possibly too small...

Page 57: ...743 90 79 1 Fig 31 Hydro Unit Premium Line F Table 23 List of components Part No Description Part No Description 79 1 Automatic control unit 691 Pressure gauge 79 2 Measuring transducer 742 01 02 Lift check valve 412 O ring 743 Ball valve 591 Tank 743 90 Ball valve 595 Anti vibration pad The individual parts of the pump set are shown in the product literature of the pump set ...

Page 58: ... Table 24 List of components Part No Description Part No Description 79 1 Automatic control unit 691 Pressure gauge 79 2 Measuring transducer 742 01 02 Lift check valve 412 O ring 743 Ball valve 591 Tank 743 90 Ball valve 595 Anti vibration pad The individual parts of the pump set are shown in the product literature of the pump set ...

Page 59: ...P Table 25 List of components Part No Description Part No Description 79 1 Automatic control unit 691 Pressure gauge 79 2 Measuring transducer 742 01 02 Lift check valve 412 O ring 743 Ball valve 591 Tank 743 90 Ball valve 595 Anti vibration pad The individual parts of the pump set are shown in the product literature of the pump set ...

Page 60: ...body Service 1 1 1 4 System name for Bluetooth Full text max 30 characters BOOSTERCONTRO L Everybody Service 1 1 2 General 1 1 2 3 Operating mode Operation on frequency inverter Frequency driven Everybody Service Y Mains operation 1 1 2 4 Frequency inverter type KSB PumpDrive2 Eco PumpDrive2 Everybody Service Y DP Var Danfoss MicroDrive Danfoss MidiDrive Danfoss AquaDrive 1 1 2 5 Frequency control...

Page 61: ...r of all pumps Everybody Service 1 1 5 Manual 0 automatic mode 1 1 5 1 Manual 0 automatic mode of pumps Internal via display Internal via display Everybody Service External switches 1 1 6 Fire alarm 1 1 6 1 Fire alarm mode Disabled Disabled Everybody Service Enabled 1 1 7 External On Off 1 1 7 1 External On Off mode Disabled Disabled Everybody Service Enabled 1 1 8 Membrane rupture detection 1 1 8...

Page 62: ...data Everybody Service 1 2 1 1 14 Flow rate 2 Pump data Everybody Service 1 2 1 1 15 Flow rate 3 Pump data Everybody Service 1 2 1 1 16 Flow rate 4 Pump data Everybody Service 1 2 1 1 17 Flow rate 5 Pump data Everybody Service 1 2 1 1 18 Flow rate 6 Pump data Everybody Service 1 2 1 1 19 Power 0 Pump data Everybody Service 1 2 1 1 20 Power 1 Pump data Everybody Service 1 2 1 1 21 Power 2 Pump data...

Page 63: ...nimum speed for function at stop Motor data Everybody Service 1 2 1 2 9 Minimum motor speed Motor data Everybody Service 1 2 1 2 10 Maximum motor speed Motor data Everybody Service 1 2 1 2 11 Jog speed Motor data Everybody Service 1 2 1 2 12 Ramp up time Motor data Everybody Service 1 2 1 2 13 Ramp down time Motor data Everybody Service 1 2 1 2 14 Jog ramp time Motor data Everybody Service 1 2 1 2...

Page 64: ...verybody Service 2 Coast inverse 16 Preset bit 0 1 2 1 2 26 Function Relay 1 0 No operation Motor data Everybody Service 1 Control ready 2 Drive ready 4 Enable no warning 5 VLT running 6 Running no warning 9 Alarm 10 Alarm or warning 1 2 1 2 27 Function Relay 2 0 No operation Motor data Everybody Service 1 Control ready 2 Drive ready 4 Enable no warning 5 VLT running 6 Running no warning 9 Alarm 1...

Page 65: ... 2 33 Motor speed unit 0 RPM Motor data Everybody Service 1 Hz 1 2 1 2 34 Operating keys require login OFF ON Everybody Service ON 1 2 1 2 35 Motor PTC data analysis OFF ON Everybody Service ON 1 2 1 2 36 Motor direction of rotation Clockwise Anti clockwise Everybody Service Anti clockwise 1 2 1 2 37 Motor control method 0 Asynchronous motor V f control SuPremE vector control Everybody Service 1 A...

Page 66: ...verybody Service Pressure sensor on suction side Pressure sensor on discharge side Pressure sensor at tank Setpoint 1 3 2 Analog outputs Everybody Nobody Note To change a function the function first has to be removed by changing it to No function To set a function all pumps have to be set to Manual OFF 2 2 1 3 2 1 1 3 2 2 Output 1 Output 2 None None Everybody Service Pump speed Suction side pressu...

Page 67: ...tor circuit breaker pump 5 Failure motor circuit breaker pump 6 Manual mode at M 0 A switch pump 1 Manual mode at M 0 A switch pump 2 Manual mode at M 0 A switch pump 3 Manual mode at M 0 A switch pump 4 Manual mode at M 0 A switch pump 5 Manual mode at M 0 A switch pump 6 Automatic mode at M 0 A switch pump 1 Automatic mode at M 0 A switch pump 2 Automatic mode at M 0 A switch pump 3 Automatic mo...

Page 68: ...one Everybody Service Automatic mode at M 0 A switch rainwater pump 1 Automatic mode at M 0 A switch rainwater pump 2 Float switch in rainwater tank External On Off Fire alarm Acknowledge all Alternative setpoint Triggered check run Emergency power operation Forced flushing Module water quality sensor monitoring Membrane rupture detection Leakage detection by external device Failure supply valve F...

Page 69: ...mp 2 Start stop pump 3 Start stop pump 4 Start stop pump 5 Start stop pump 6 Pump running pump 1 Pump running pump 2 Pump running pump 3 Pump running pump 4 Pump running pump 5 Pump running pump 6 Pump fault pump 1 Pump fault pump 2 Pump fault pump 3 Pump fault pump 4 Pump fault pump 5 Pump fault pump 6 Tank filling solenoid valve Tank filling additional solenoid valve Flushing valve Dry running p...

Page 70: ...ody Service 1 3 7 1 4 Setpoint 1 3 7 1 4 1 Value at 4 mA 0 value at 20 mA 0 Everybody Service 1 3 7 1 4 2 Value at 20 mA Value at 0 4 mA 100 bar 16 bar Everybody Service 1 3 7 2 Output signal 1 3 7 2 1 Suction side pressure 1 3 7 2 1 1 Selection of output current range 0 20 mA 4 mA 20 mA Everybody Service 4 mA 20 mA 1 3 7 2 1 2 Value at 0 4 mA If selection 0 mA 20 mA 0 value at 20 mA Everybody Ser...

Page 71: ...arity None Odd Everybody Service Y Odd Even 1 5 Bluetooth 1 5 1 Time for login 0 600 s 150 s Everybody Service 1 6 Display Everybody Nobody 1 6 1 Time out lighting Everybody Nobody 1 6 1 1 Time out display 0 24 h 10 min Everybody Service 1 6 1 2 Time out display when message active 0 60 min 10 sec Everybody Service 1 6 1 3 Display lock time 0 24 h 10 min Everybody Service 1 6 2 Units displayed Eve...

Page 72: ...interval for service required 0 3650 d 540 d Everybody Service 1 8 4 Reminder time for service interval expired 0 3650 d 540 d Everybody Service 1 9 VFD bus 1 9 1 Baud rate 9600 kBit s 38400 kBit s Everybody Service Y 19200 kBit s 38400 kBit s 57600 kBit s 115200 kBit s 1 9 2 Parity None Even Everybody Service Y Odd Even 10 2 2 Settings 10 2 2 1 Pressure settings Table 30 Pressure settings paramet...

Page 73: ...ody Customer 2 1 9 Additional setpoint increase 0 1 bar 0 3 bar Everybody Customer 2 1 10 Minimum set point 0 99 bar 0 bar Everybody Service 2 1 11 Maximum set point 0 99 bar 99 bar Everybody Service 10 2 2 2 Pump operating mode Table 31 Pump operating mode parameters Parameter Description Value range and dependencies Factory setting Access level Read Access level Write Re start required 2 2 Pumps...

Page 74: ...Rainwater pump 1 Automatic Manual Off Everybody Customer Manual Off Manual On 2 2 2 2 Rainwater pump 2 Automatic Manual Off Everybody Customer Manual Off Manual On 10 2 2 3 Timers Table 32 Timers parameters Parameter Description Value range and dependencies Factory setting Access level Read Access level Write Re start required 2 3 Timer Everybody Nobody 2 3 1 Start delay time 0 99 9 s 3 s Everybod...

Page 75: ...peed Run three pumps at fixed speed Run four pumps at fixed speed Run five pumps at fixed speed Run six pumps at fixed speed 2 4 1 5 Pump response to pressure sensor failure Stop all pumps Stop all pumps Everybody Service Freeze number of pumps running Run one pump Run two pumps Run three pumps Run four pumps Run five pumps Run six pumps 2 4 1 6 Pump speed on pressure sensor failure 0 100 0 Everyb...

Page 76: ...0 Everybody Service 2 4 4 6 Time stamp for execution minutes Day of week time Mo 12 00 00 Everybody Service 2 4 5 Short pressure deviations 2 4 5 2 Delay time for pump start 0 60 s 0 Everybody Service 2 4 5 3 Delay time for pump stop 0 60 s 0 Everybody Service 2 4 6 No flow detection Everybody Service 2 4 6 1 Pump speed for activation 0 100 1 Everybody Service 2 4 6 2 Time within bandwidth 0 600 s...

Page 77: ...essure sensor at tank Pressure switch Float switch Flow switch 2 5 1 1 2 Delay time for system stop 0 99 s 10 s Everybody Service 2 5 1 1 3 Delay time reset 0 99 s 2 s Everybody Service 2 5 1 1 4 Maximum number of dry running protection events per hour 1 10 3 Everybody Service 2 5 1 1 5 Dry running protection stop delay 1 5 s 1 s Everybody Service 2 5 1 2 Additional source 2 5 1 2 1 Additional sou...

Page 78: ...ow of tank 2 5 2 5 Response Message only Message only Everybody Service Message and stop all pumps Message and close inlet valve Message close inlet valve and stop pumps 2 5 2 6 Delay time leakage detection 0 99 s 10 s Everybody Service 2 5 2 7 Delay time reset 0 99 s 2 s Everybody Service 2 5 3 Hygienic functions 2 5 3 1 General 2 5 3 1 1 Hygienic functions Disabled Disabled Everybody Service Ena...

Page 79: ...99 s 10 s Everybody Service 2 5 4 Emergency power operation Everybody Nobody 2 5 4 2 Maximum system load 1 maximum number of pumps 1 Everybody Service 2 5 4 3 Stop delay enabled disabled Disabled Enabled Everybody Service Enabled 2 5 5 Discharge pressure monitoring Everybody Nobody 2 5 5 1 High pressure alarm Everybody Nobody 2 5 5 1 1 Maximum discharge pressure 0 maximum pump head Maximum pump di...

Page 80: ...Service 2 5 7 4 Redundant system scheduler start time minutes 0 60 min 0 Everybody Service 2 5 7 5 Redundant system scheduler stop time hours 0 24 h 0 Everybody Service 2 5 7 6 Redundant system scheduler stop time minutes 0 60 min 0 Everybody Service 10 2 2 6 Accumulator Table 35 Accumulator parameters Parameter Description Value range and dependencies Factory setting Access level Read Access leve...

Page 81: ...ody Service 2 7 1 2 13 Additional stop tank filling level Start tank filling level stop tank filling level 0 9 Everybody Service 2 7 1 2 14 Stop tank filling level Start tank filling level high water level 1 Everybody Service 2 7 1 2 15 Level for reset high water level Stop tank filling level high water level 1 2 Everybody Service 2 7 1 2 16 High water level Stop tank filling level according to se...

Page 82: ...e Enabled 2 7 2 2 Rainwater pumps Everybody Nobody 2 7 2 2 1 Source for dry running protection of rainwater pump No function None Everybody Service Float switch at rainwater tank 2 7 2 2 3 Delay time for stop 0 99 s 1 s Everybody Service 2 7 2 2 4 Delay time reset 0 99 s 1 s Everybody Service 2 7 2 2 5 Number of rainwater pumps 1 2 0 Everybody Service 2 7 2 2 8 Maximum runtime 0 3600 s 60 s Everyb...

Page 83: ...ue range according to controller TBD Service Service 2 8 3 System start up time delay 2 8 3 1 System start up time delay 0 60 s 10 s Service Service 2 8 4 Multi pump operation 2 8 4 1 Start flow rate 0 100 0 95 Service Service 2 8 4 2 Speed on percent 0 140 1 Service Service 2 8 4 3 Speed off percent 0 90 0 5 Service Service 2 8 4 4 Pump dynamic control 1 100 0 3 Service Service 10 2 2 9 Display T...

Page 84: ... 2 10 Overload frequency inverter pump 1 Alert Manual 160 2 9 2 11 Brake resistor frequency inverter pump 1 Alert Manual 161 2 9 2 12 Temperature fault frequency inverter pump 1 Alert Manual 162 2 9 2 13 AMA fault frequency inverter pump 1 Alert Manual 163 2 9 2 14 Short circuit frequency inverter pump 1 Alert Manual 164 2 9 2 15 Safety stop frequency inverter pump 1 Alert Manual 165 2 9 2 16 Conf...

Page 85: ...eaker pump 4 Warning Manual 401 2 9 7 2 Manual ON pump 4 Warning Auto 402 2 9 7 3 Manual OFF pump 4 Warning Auto 403 2 9 7 4 Excessive temperature motor pump 4 Alert Manual 450 2 9 8 1 Fault motor circuit breaker frequency inverter pump 4 Warning Manual 451 2 9 8 2 Fault frequency inverter pump 4 Alert Auto 452 2 9 8 3 Communication error frequency inverter pump 4 Alert Auto 453 2 9 8 4 Incorrect ...

Page 86: ... Mains fault frequency inverter pump 6 Alert Manual 656 2 9 12 7 Phase failure frequency inverter pump 6 Alert Manual 657 2 9 12 8 Overvoltage frequency inverter pump 6 Alert Auto 658 2 9 12 9 Undervoltage frequency inverter pump 6 Alert Auto 659 2 9 12 10 Overload frequency inverter pump 6 Alert Manual 660 2 9 12 11 Brake resistor frequency inverter pump 6 Alert Manual 661 2 9 12 12 Temperature f...

Page 87: ...rt Manual 815 2 9 20 6 Starts per hour exceeded rainwater pump 2 Warning Auto 816 2 9 20 7 Manual OFF rainwater pump 2 Warning Auto 817 2 9 20 8 Manual ON rainwater pump 2 Warning Auto 818 2 9 20 9 All rainwater pumps OFF Alert Auto 819 2 9 20 10 Lack of rainwater Warning Auto 820 2 9 20 11 Use of drinking water Information Auto 830 2 9 21 1 Tank fill level too low Alert Auto 831 2 9 21 2 Tank fil...

Page 88: ...in attempts Information Auto 970 Database invalid Alert Manual 971 Database not compatible Alert Manual 972 2 9 29 1 Extension board not available Alert Manual 973 2 9 29 2 Overcurrent detected Alert Manual 974 2 9 29 3 Power failure Information Auto 975 2 9 25 4 Failure of real time clock Information Auto 976 2 9 25 5 Display failure Information Auto ...

Page 89: ...Restriction of the use of certain hazardous substances in electrical and electronic equipment RoHS 2014 30 EU Electromagnetic Compatibility EMC The manufacturer also declares that the following harmonised international standards have been applied ISO 12100 EN 809 EN 60204 1 EN 806 2 Person authorised to compile the technical file Menno Schaap Manager Competence Centre Products D P Industries B V K...

Page 90: ...in bearing inner rotor has been removed from the pump and cleaned In cases of containment shroud leakage the outer rotor bearing bracket lantern leakage barrier and bearing bracket or intermediate piece have also been cleaned For canned motor pumps the rotor and plain bearing have been removed from the pump for cleaning In cases of leakage at the stator can the stator space has been examined for f...

Page 91: ...ure pstart bar Setpoint Delta p Minimum runtime Inlet pressure monitoring pinl x setting of inlet pressure switch Stop pressure pstop bar Inlet pressure pinl bar Pre charge pressure of accumulator ppre charge bar The operator or operator s representative herewith confirms to have received instructions on how to operate and service the pressure booster system The relevant circuit diagrams and opera...

Page 92: ...nlocking the screen 42 M Maintenance work 48 Messages Additional devices 86 Functions 87 Pumps 84 O Operating limits 9 Operating mode 44 Operating status of the pump 42 Operating status of the system 41 Other applicable documents 7 P Parameter Accumulator 80 Control algorithms 83 Display 83 Further configuration settings 71 In Outputs 66 Pressure settings 72 Pump operating mode 73 Pump protection ...

Page 93: ...93 96 T Tank 80 Timers 74 W Warnings 8 Warranty claims 7 ...

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Page 96: ...P O Box 28 2400 AA Alphen aan den Rijn The Netherlands t 0172 48 83 88 dp dp pumps com www dp pumps com dp pumps 12 11 2021 BE00001282 1983 812 04 EN ...

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DP Pumps Hydro-Unit Premium, Installation & Operating Manual

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Summary of Contents for Hydro-Unit Premium

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