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TLOIG & TLOIIG

TABLE OF CONTENTS

DESCRIPTION PAGE
Installation and maintenance manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A1

Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A2

Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A3

Distances to respect for the installation near flammable products . . . . . .

A4

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A5

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A8

Preheat instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A10

WATLOW programming (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A11

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A15

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A17

Lubricating and adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A18
Oven cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A19

For more information, please contact our office . . . . . . . . . . . . . . . . . . . .

A20

SECTION « B » DIMENSIONS
TLOIG & TLOIIG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1

SECTION « C » BURNER ADJUSTMENT
TLOIG & TLOIIG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C1

SECTION « E » COMPONENT PARTS
Component parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E1

SECTION « F » CONTROL PANELS
TLOIG & TLOIIG - 120V/208V/3PH & 120V/240V/3PH . . . . . . . . . . .

F1

TLOIG & TLOIIG - 220V/1PH/50Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F4

TLOIG & TLOIIG - 120V/208V/3PH & 120V/240V/3PH (WATLOW) F7

SECTION « G » ELECTRIC SCHEMATICS
TLOIG - 120V/208V/1PH & 120V/240V/1PH . . . . . . . . . . . . . . . . . . . .

G1

TLOIG - 120V/208V/3PH & 120V/240V/3PH. . . . . . . . . . . . . . . . . . . . .

G2

TLOIG - 220V/1PH/60Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G3

TLOIG - 220V/1PH/50Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G4

1
2
3
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Summary of Contents for TLOIG

Page 1: ...ricating and adjustment A18 Oven cleaning A19 For more information please contact our office A20 SECTION B DIMENSIONS TLOIG TLOIIG B1 SECTION C BURNER ADJUSTMENT TLOIG TLOIIG C1 SECTION E COMPONENT PARTS Component parts E1 SECTION F CONTROL PANELS TLOIG TLOIIG 120V 208V 3PH 120V 240V 3PH F1 TLOIG TLOIIG 220V 1PH 50Hz F4 TLOIG TLOIIG 120V 208V 3PH 120V 240V 3PH WATLOW F7 SECTION G ELECTRIC SCHEMATI...

Page 2: ...240V 3PH G5 TLOIIG 208V 3PH 240V 3PH G6 TLOIIG 120V 208V 3PH 120V 240V 3PH WATLOW G7 Warranty CAUTION In case of strong gas odors shut off the gas input valve and contact a specialized gas technician FAMTLOGA DOC REV 10 01 2001 ...

Page 3: ...del number type of combustible BTU rating operating pressures serial number voltage and amperage Drawings electrical diagrams and replacement parts numbers are included in this manual The electrical diagram is affixed in the control panel at the back of the oven ATTENTION DOYON is not responsible for damages to the property or the equipment caused by personnel who is not certified by known organiz...

Page 4: ...ied technicians and carefully crated before shipment The freight company assumes full responsibility concerning the delivery in good condition of the equipment in accepting to transport it IMPORTANT RECEPTION OF THE MERCHANDISE Take care to verify that the received equipment is not damaged before signing the delivery receipt If a damage or a lost part is noticed write it clearly on the receipt If ...

Page 5: ...OPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT Installation and service must be done by specialized technicians Contact a certified gas technician electrician and plumber for set up The oven must be connected to the utility ...

Page 6: ... B Top of the oven a clearance of 24 inches from the ceiling must exist to permit adequate venting of the exhaust pipe and hot parts and to give proper access to a technician C The oven must be installed on a non combustible floor D You must have at least 18 inches when you evacuate through a hood canopy ...

Page 7: ...ocal Codes where applicable Refer to last edition year for XX The oven s combustion system consists of a very safe gas burner certified in accordance to the American Gas Association Standard in USA and with the Canadian Gas Association in Canada 1 To the certified gas technician The burner installed on DOYON gas fired ovens is set up and adjusted at the plant for a first class operation It is neve...

Page 8: ...he gas indicated on the nameplate It is nevertheless possible to convert the burner to another gas by doing the modifications indicated in the CONVERSION PROCEDURE provided with the oven These modifications must be done carefully and completely under the company s instruction to remain conform to A G A or C G A standards Refer to Doyon Equipment to get the right CONVERSION KIT Air input settings A...

Page 9: ...e WARNING The electrician must make sure that the supply cable does not come in contact with the oven top which becomes hot A phase sequence and loss of phase relay is installed on 3 phases models to avoid wrong rotation direction of the blowers If the oven does not light up swap two phases conductors in the supply box and try again Be sure that the power is really on the 3 phases wires next to th...

Page 10: ...nt on all aspects 6 If required start the steam cycle immediately after loading Set the steam timer and press START Ex 20 00 20 seconds A water spray comes in the blowers and in the oven walls The water vaporizes in the heat and spreads uniformly in the oven If required to allow the steam to evacuate the user can open the steam evacuation trap located in the chimney by using the handle on the righ...

Page 11: ...to be failed safe There is no special action to take in case of electrical power failure 8 To stop the oven set the selector switch to the position OFF The oven has been designed to keep the burner blower running for 30 minutes after it has been shut off This allows the oven to cool down ...

Page 12: ...ly way to stop the preheat function In order to avoid a temperature drop when loading your next baking maintain the temperature 750 F degrees higher than needed between two baking by using the preheat function Example 3750 F degrees temperature using preheat function will rise the temperature at 4500 F degrees NOTE The shift light is lit when the preheat function is on ...

Page 13: ...d press CLOCK again To put back on read only mode you have to have 1 before pressing on CLOCK EXAMPLE 1 preheat program For menu 1 we will program it so that we have a preheat time of 20 minutes at 400 F followed by a 15 seconds buzzer Step 1 Press both arrows simultaneously for 5 seconds Both lights light up to show that the programming mode is working Select the program number Ex 1 Suggested val...

Page 14: ... to the desired temperature 400 F Press on the number of the menu to confirm ex 1 t3 appears Use the arrows to select the desired timing 00 01 Press on the number of the menu to confirm ex 1 E3 appears Use the arrows to select the desired code 0000 for no event Press on the number of the menu to confirm ex 1 To get out of the programming mode press 12 and then press CLOCK twice 12 CLOCK CLOCK The ...

Page 15: ...5 F Press on the number of the menu to confirm ex 2 t1 appears Use the arrows to select the desired timing 00 20 Press on the number of the menu to confirm ex 2 E1 appears Use the arrows to select the appropriate code 0001 for the steam Press on the number of the menu to confirm ex 2 Step 2 Suggested values SP2 appears Use the arrows to adjust to the desired temperature 375 F Press on the number o...

Page 16: ...heat because there was a temperature included in step 3 If the temperature at that step would have been of 0 F the oven would have stopped at the end of the program In this example the inside buzzer will work 15 seconds while the outside buzzer will start and will not stop until another program is selected If you want to end a program already running press the button corresponding to that menu and...

Page 17: ... will realize that your new gas oven can provide an excellent baking quality for any kind of products you want to bake The oven does not turn on If the oven is turned on for the first time and nothing happens just reverse the two phases feeders in the main supply box A phase sequence relay is installed on the oven to avoid burner fan to turn in the wrong direction If the oven has already functione...

Page 18: ...ators cracked very little cracks is enough Spark probe grounded It may be disconnected incorrectly set defective or the burner fan can be dirty and does not produce enough vacuum The steam system does not react correctly Check if the water supply is connected and the input valve opened Call for a qualified electrician or plumber if required Keep the air inlet of the burner free of obstruction CAUT...

Page 19: ...steam cycle MAINTENANCE OF THE BURNER Every three months verify and clean the burner air inlet in order to remove dust and particles Once a year you should ask a certified technician to make a tune up Make sure everything works properly verify and clean especially 1 The gas mixer 2 The spark rod and porcelain insulators 3 The flame detection rod 4 Verify the burner input pressure 5 Verify every ad...

Page 20: ...A18 ...

Page 21: ...from sticking to the metal We recommend and sell 316 Silicone base protector and lubricant for oven Dow Corning Part number EXS400 Clean the oven windows with products like Brasso or equivalents They are copper cleaners but good for this use We recommend and sell Wright s Cream copper cleaner J A Wright Co Part number EXC300 Clean the oven exterior with a stainless steel cleaner We recommend and s...

Page 22: ... PLEASE CONTACT OUR OFFICE DOYON EQUIPMENT INC 1255 rue Principale Linière Qc Canada G0M 1J0 Tel 1 418 685 3431 Canada 1 800 463 1636 U S 1 800 463 4273 FAX 1 418 685 3948 Internet http www doyon qc ca E Mail doyon doyon qc ca ...

Page 23: ...SECTION B DIMENSIONS ...

Page 24: ...B1 ...

Page 25: ...B2 ...

Page 26: ...B3 ...

Page 27: ...B4 ...

Page 28: ...B5 ...

Page 29: ...B6 ...

Page 30: ...B7 ...

Page 31: ...B8 ...

Page 32: ...B9 ...

Page 33: ...B10 ...

Page 34: ...B11 ...

Page 35: ...B12 ...

Page 36: ...B13 ...

Page 37: ...B14 ...

Page 38: ...SECTION C BURNER AJUSTEMENT ...

Page 39: ...C1 ...

Page 40: ...SECTION E COMPONENT PARTS ...

Page 41: ...E1 ...

Page 42: ...R OMRON E5AN 1 AND ELT522 THERMOCOUPLE J TYPE 1 12 ELM760 MOTOR BLOWER 1 13 GAT100 TRANSFORMER 120 25V 20VA 1 14 GAP300 PRESSURE SWITCH DWYER 1 15 ELS970 BUZZER 1 16 GAB500 ELECTRONIC CONTROL WITH ALARM CONTACT 1 COMPONENT 17 BELOW USED ON MODELS 50Hz ONLY 17 ELT729 TRANSFORMER 120 240 TO 120 240 750VATRANSFORMER 240 120V 1KVA 1 18 ELT680 THERMOSTAT 700 F 1 AND ELT681 THERMOSTAT KNOB 700 F 1 AND E...

Page 43: ...E3 ...

Page 44: ... MOTOR KIT 2 4 ELS880 SOLENOID VALVE 110 120V 50 60Hz 1 5 PLF100 WATER FILTER 1 6 QUC800 RACK STRAP 1 2 X 51 1 7 ELM765 GEARBOX MOTOR 1 8HP 1PH 115V 1 8 ELM595 MICRO SWITCH RACK 1 AND ELM596 MICRO SWITCH ARM 1 9 ELM575 MICRO SWITCH DOOR 1 10 ASSEMBLED BURNER SEE BURNER 1 11 GAC240 NATURAL GAS VALVE VR8305M2953W PRESS REG NATURAL 1 OR GAC240 NATURAL GAS VALVE VR8305M2953W OUT PRESS REG PROPANE 1 AN...

Page 45: ...E5 ...

Page 46: ...E6 ...

Page 47: ...E7 ...

Page 48: ...E8 ...

Page 49: ...E9 ...

Page 50: ...antity 1 50001303 GAS PIPE INTAKE 1 2 50001304 C NATURAL GAS NOZZLE 343 1 OR 50001304 D PROPANE NOZZLE 191 1 3 GROUND PLATE 1 4 ELM950 BURNER MOTEUR 1 4HP 120V 3450 RPM 1 5 GAD210 FLAME DECTECTION ROD 2 Model TLO 1 G View BURNER SEE TOP ...

Page 51: ...E11 ...

Page 52: ...0 25V 20VA 1 10 ELT535 BAKING CONTROL WATLOW 1 11 ELM760 MOTOR BLOWER 1 12 GAP300 PRESSURE SWITCH 1 13 ELS970 BUZZER 1 14 GAB500 ELECTRONIC CONTROL WITH ALARM CONTACT 1 15 ELT680 THERMOSTAT 700 F 1 AND ELT681 THERMOSTAT KNOB 700 F 1 AND ELT620 THERMOSTAT BEZEL 1 COMPONENT BELOW USED ON MODELS 50Hz ONLY 16 ELT729 TRANSFORMER 120 240 TO 120 240 750VA 1 17 ELA350 HALOGEN BULB 100 WATTS 120V 1 AND ELD...

Page 53: ...SECTION F CONTROL PANELS ...

Page 54: ...F1 CONTROL PANEL 120V 208V 3PH 120V 240V 3PH ...

Page 55: ...F2 ...

Page 56: ...LAY BASE 5 8 ELC632 CONTROL RELAY 12A COIL 24V 1 AND ELC640 CONTROL RELAY BASE 1 9 ELM720 OMRON CONTROL TIMER 11 PIN H3CR 3 AND ELM729 11 PIN BASE 3 10 ELF960 LITTLE FUSE HOLDER 30A 300V 1 11 ELF862 LITTLE FUSE 3A 1 12 ELF995 FUSEHOLDER 30A 250V 3P 1 13 ELF840 FUSE 20A 250V 3 14 ELB071 TERMINAL BLOCK 2P 175A 2 15 ELC660 RELAY 10A 120V 2NO 2NF 1 16 ELD060 BRIDGE RECTIFIER 1000V 35A 1 17 ELT705 TRAN...

Page 57: ...F4 CONTROL PANEL 220V 1PH 50hZ ...

Page 58: ...F5 ...

Page 59: ... BASE 6 7 ELC632 CONTROL RELAY 12A COIL 24V 1 8 ELM720 OMRON CONTROL TIMER 11 PIN H3CR 3 AND ELM729 11 PIN BASE 3 9 ELF960 LITTLE FUSE HOLDER 30A 300V 1 10 ELF862 LITTLE FUSE 3A 1 11 ELF975 FUSE HOLDER 30A 250V 1P 1 12 ELF840 FUSE 20A 250V 1 13 ELB072 TERMINAL BLOCK 3P 175A 1 14 ELC660 RELAY 10A 120V 2NO 2NF 1 15 ELD060 BRIDGE RECTIFIER 1000V 35A 1 16 ELT705 TRANSFORMER 120 240 A 12 24 100VA 1 17 ...

Page 60: ...F7 CONTROL PANEL 120V 208V 3PH WATLOW 120V 240V 3PH WATLOW ...

Page 61: ...F8 ...

Page 62: ...CONTROL RELAY 12A COIL 120V 5 AND ELC640 CONTROL RELAY BASE 5 8 ELC632 CONTROL RELAY 12A COIL 24V 1 AND ELC640 CONTROL RELAY BASE 1 9 ELM720 OMRON CONTROL TIMER 11 PIN H3CR 4 AND ELM729 11 PIN BASE 4 10 ELF960 LITTLE FUSE HOLDER 30A 300V 1 11 ELF862 LITTLE FUSE 3A 1 12 ELF995 FUSEHOLDER 30A 250V 3P 1 13 ELF840 FUSE 20A 250V 3 14 ELB071 TERMINAL BLOCK 2P 175A 2 15 ELC660 RELAY 10A 120V 2NO 2NF 1 16...

Page 63: ...SECTION G ELECTRIC SCHEMATICS ...

Page 64: ...G1 ...

Page 65: ...G2 ...

Page 66: ...G3 ...

Page 67: ...G4 ...

Page 68: ...G5 ...

Page 69: ...G6 ...

Page 70: ...G7 ...

Page 71: ...ble for having the equipment properly installed operated under normal conditions with proper supervision and to perform periodic preventive maintenance If any parts are proven defective during the period of one year from date of purchase Doyon Equipment Inc hereby guarantees to replace without charge F O B Linière Quebec Canada such part or parts Doyon Equipment Inc will pay the reasonable labor c...

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