Dover WILDEN Saniflo VC4 Engineering, Operation & Maintenance Download Page 24 | Manualshive

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Dover WILDEN Saniflo VC4 Engineering, Operation & Maintenance Download Page 24

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Copyright 2011, Wilden Pump & Engineering, LLC

Enrich Your Process

Simplicity of design

Unique Technology

Reliable, leak-free & quiet

Validated & certified

Intrinsically safe

The result of unique thought

Advance Your Process

Advanced wetted path designs
Lower the cost of operation
Maximize product containment
Longer MTBF

(Mean Time Between Failures)

Enhanced internal clearance
The result of advanced thought

Refine Your Process

Designed for sanitary applications
Minimize product degradation
Improved production yields
Easy to inspect, clean & assemble
Minimized water requirements
The result of progressive thought

Simplify Your Process

Maximize Your Process

Electronic control & monitoring

Level control & containment

Pulsation dampening

Drum unloading systems

Complete system solutions

The result of innovative thought

Simplify Your Process

Long standing design simplicity
Portable & submersible
Variable connection options
Fewest parts in industry
Solutions since 1955
The result of original thought

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Summary of Contents for WILDEN Saniflo VC4

Page 1: ...R e f i n e y o u r p r o c e s s Engineering Opera ti o n Maint e n a n ce Saniflo Series METAL Pumps VC4 VC6 VC8 WIL 12120 E 01 ...

Page 2: ...ribution System 3 Section 4 Dimensional Drawings 4 Section 5 Suggested INSTALLATION OPERATION TROUBLESHOOTING 5 Section 6 Assembly 9 Section 7 Exploded View Parts Listing sANIFLOtm VC4 12 sANIFLOtm VC6 14 sANIFLOTM VC8 16 VC Pump controller 18 Section 8 vc pump controller schematic 20 ta b le o f c o n te n t s ...

Page 3: ... CAUTION The Saniflo VC pump is not submersible Mount control panel where it is not directly in the wash down area CAUTION Always wear safety glasses when operat ing pump If rupture of wetted components occurs material being pumped may be forced from pump and may create a hazardous situation CAUTION Before any maintenance or repair is attempted the compressed air line to the pump should be disconn...

Page 4: ...Designation Max Solids Passage Inlet Dim Outlet Dim Est Shipping Wt 81 1000 VC4 SS SS FB 76 2 mm 3 76 mm 3 76 mm 3 41 7 kg 92 lbs 81 1002 VC4 SS SS TF 76 2 mm 3 76 mm 3 76 mm 3 41 7 kg 92 lbs 81 1004 VC6 SS SS FB 101 6 mm 4 102 mm 4 102 mm 4 48 9 kg 108 lbs 81 1006 VC6 SS SS TF 101 6 mm 4 102 mm 4 102 mm 4 48 9 kg 108 lbs 81 1008 VC8 SS SS FB 152 4 mm 6 125 mm 6 125 mm 4 69 9 kg 154 lbs 81 1010 VC...

Page 5: ...ay from the internal vacuum generator s and directed into the vertical column of the pump Once the compressed air is supplied to the top of the process medium the hydraulic force will discharge the pro cess medium from the vertical column These same forces will close the inlet flap valve and open the discharge flap valve simultaneously causing the pro cess medium to move downstream FIGURE 3 The di...

Page 6: ...381 15 C 157 6 18 N A N A N A N A D 304 12 304 12 304 12 E 101 4 152 6 203 8 F 1486 58 50 1505 59 25 1559 61 38 G 76 3 101 4 102 4 H 76 3 101 4 152 6 J 254 10 254 10 254 10 K 436 17 18 555 21 87 647 25 50 L 352 13 87 352 13 87 352 13 87 S e c t i o n 4 DI M E NSION A L D R A W INGS S A NI F L O T M V C REV A 4 WILDEN PUMP ENGINEERING CO LLC WIL 12120 E 01 ...

Page 7: ... including pumping distance required flow rate product viscosity and piping size ELECTRICAL The control panel requires 120 220VAC at 1 amps ELEVATION Selecting a site that is well within the pump s dynamic lift capability will assure that loss of prime troubles will be eliminated In addition pump efficiency can be adversely effected if proper attention is not given to site location PIPING Final de...

Page 8: ... from the pump The Adjustable Probe During operation certain products can coat the sensor probe creating false inputs to the control panel and causing poor performance Periodic cleaning of the sensor probe may be required in certain applications to maintain reliability To decrease the frequency of cleanings the HPVC control panel has an adjustable probe set point This set point can be changed on t...

Page 9: ... be displayed until the condition is corrected and the pump control is reset This screen alerts the operator to the nature of the problem and provides instructions to solve the problem and restart the pump This screen indicates that product has been in contact with the probe for a period of time that was unexpectedly long To identify the cause the operator should make sure that Air shut off valve ...

Page 10: ...ow or no air pressure 2 Air valves not functioning properly 3 Dirty or defective vacuum generator 4 Loose connection on piping 5 Check valves misaligned 6 Solution Manually discharge the pump for 2 seconds to clear 1 any blockage If this does not help disassemble the pump and clear the check valves Turn up suction regulator to 5 bar 75 PSI 2 Check to ensure that the air supply is adequate 3 Disass...

Page 11: ... 2 Begin assembly by installing the flange gasket and inlet flap valve housing to pump base After joining components secure with clamp band NOTE When installing inlet flap valve housing ensure that hinged portion of flap valve is located in the up position by utilizing the UP reference mark on the inlet housing Figure 2 Step 3 Figure 3 Position flange gasket and discharge flap valve housing to pum...

Page 12: ...ons correctly g Run purge switch functions correctly h Valves function correctly i Pump Cleaning Procedure Empty the discharge piping of product using the 1 purge switch on the control panel Disconnect inlet and outlet piping from the pump 2 keeping clamps and gaskets in a secure place Remove sensor cap and diffuser screen from 3 pump and place them on the sensor cap storage bracket keeping the cl...

Page 13: ... to the off position and 4 attach a proper lockout device After attaching the lockout devices put the keys in 5 your pocket After locking out the electrical and air supplies try to 6 start the pump to verify that it is properly disabled If the pump starts or still has power applied stop and get your supervisors help Release any stored air in the pump by turning the 7 regulator adjusting knobs full...

Page 14: ...S e c t i o n 7 E x pl o d e d V i ew P art s L i s t i n g 6 6 6 5 1 2 4 5 3 5 5 SANIFLOTM VC4 E X P L OD E D V I E W 12 WILDEN PUMP ENGINEERING CO LLC WIL 12120 E 01 ...

Page 15: ...Inlet Check 3 x 3 1 80 0144 80 0144 3 Valve Outlet 4 x 3 Reducer 1 80 0145 80 0145 4 Base 4 Pump 1 80 0084 80 0084 5 Gasket 4 FB Buna 4 N A 80 0101 5 Gasket 4 Teflon 4 80 0152 N A 6 Clamp 4 H D 4 80 0089 80 0089 E x pl o d e d V i ew P art s L i s t i n g SANIFLOTM VC4 part s l i s t i n g 13 WILDEN PUMP ENGINEERING CO LLC WIL 12120 E 01 ...

Page 16: ...7 5 1 8 8 6 8 6 2 4 3 6 S e c t i o n 8 E x pl o d e d V i ew P art s L i s t i n g SANIFLOTM VC6 E X P L OD E D V I E W 14 WILDEN PUMP ENGINEERING CO LLC WIL 12120 E 01 ...

Page 17: ...t 6 x 4 Reducer 1 80 0147 80 0147 4 Base 6 Pump 1 80 0085 80 0085 5 Gasket 4 FB Buna 1 N A 80 0101 5 Gasket 4 Teflon 1 80 0152 N A 6 Gasket 6 FB Buna 3 N A 80 0102 6 Gasket 6 Teflon 3 80 0153 N A 7 Clamp 4 HD 1 80 0089 80 0089 8 Clamp 6 HD 3 80 0090 80 0090 E x pl o d e d V i ew P art s L i s t i n g SANIFLOTM VC6 part s l i s t i n g 15 WILDEN PUMP ENGINEERING CO LLC WIL 12120 E 01 ...

Page 18: ...1 7 5 3 6 8 2 4 6 8 8 6 S e c t i o n 8 E x pl o d e d V i ew P art s L i s t i n g SANIFLOTM VC8 E X P L OD E D V I E W 16 WILDEN PUMP ENGINEERING CO LLC WIL 12120 E 01 ...

Page 19: ...t 4 Teflon 1 80 0152 N A 6 Gasket 8 FB Buna 3 80 0151 80 0151 6 Gasket 8 Teflon 3 80 0154 80 0154 7 Clamp 4 H D 1 80 0089 80 0089 8 Clamp 8 H D 3 80 0150 80 0150 NOTE The VC8 pump is also available with a 152 mm 6 pump discharge connection To order this other option use item number 81 1011 To order an 8 x 6 outlet reducer for a VC8 pump use item number 81 0149 E x pl o d e d V i ew P art s L i s t...

Page 20: ...S e c t i o n 8 E x p l o d e d V i e w Pa r t s L i s t i n g vc pump controller E XP L OD E D V I E W 18 WILDEN PUMP ENGINEERING CO LLC WIL 12120 E 01 ...

Page 21: ...GULATOR GAUGE 28 1 81 12153 8 VACUUM GENERATOR 29 1 81 12286 VACUUM GENERATOR GAUGE 30 1 81 12287 VACUUM GENERATOR MUFFLER 31 1 81 17792 1 4 NPT X 1 4 TUBE SWIVEL 90 32 1 81 12206 SS 1 4 STREET ELL 33 1 81 10938 SS 1 4 CLOSE NIPPLE 34 2 81 11900 SS 1 2 X 1 4 BUSHING 35 3 81 18348 SS 1 2 CLOSE NIPPLE 36 1 81 12497 SS 1 2 CROSS 37 1 81 13883 SS 1 2 BALL VALVE 38 1 81 17779 1 2 NPT X 1 2 TUBE STRAIGH...

Page 22: ...S e c t i o n 8 v c p u mp c o n tr o ller s c hemat i c 20 WILDEN PUMP ENGINEERING CO LLC WIL 12120 E 01 ...

Page 23: ...comes first Failure due to normal wear misapplication or abuse is of course excluded from this warranty Since the use of Wilden pumps and parts is beyond our control we cannot guarantee the suitability of any pump or part for a particular application and Wilden Pump and Engineering LLC shall not be liable for any consequential damage or expense arising from the use or misuse of its products on any...

Page 24: ...nce The result of advanced thought Refine Your Process Designed for sanitary applications Minimize product degradation Improved production yields Easy to inspect clean assemble Minimized water requirements The result of progressive thought Simplify Your Process Maximize Your Process Electronic control monitoring Level control containment Pulsation dampening Drum unloading systems Complete system s...

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