Dover Wilden Advanced H25 Engineering, Operation & Maintenance Download Page 5

SECTION 3

WILDEN MODEL H25/1600S
CAUTIONS — READ FIRST!

PUMP TEMPERATURE LIMITS

-12.2°C to 65.6°C 10°F to 150°F

CAUTION:

The H25/1600S is designed for open loop

systems.

CAUTION:

The liquid discharge pressure generated by

this pump is approximately 13 times the inlet air
pressure supplied.

CAUTION:

Do not apply compressed air to the

exhaust ports — pump will not function.

CAUTION:

The model H25/1600S is designed to pump

clean fluid such as hydraulic fluid and should not be
used for pumping solid objects or particles.  Whenever
the possibility exists that solid objects or particles may
be sucked into the pump, a strainer should be used on
the suction line.

CAUTION:

Only explosion proof (NEMA 7) solenoid

valves should be used in areas where explosion proof
equipment is required.

CAUTION:

The H25/1600S pump is designed to oper-

ate lubrication free.

CAUTION:

Maximum temperature limits are based

upon mechanical stress only. Certain chemicals will
significantly reduce maximum safe operating tempera-
tures.  Consult Wilden's Chemical Resistance Guide
(see publication E-4) for chemical compatibility and
temperature limits.

WARNING:

Prevention of static sparking — If static

sparking occurs, fire or explosion could result. Pump,
valves, and containers must be grounded to a proper
grounding point when handling flammable fluids and
whenever discharge of static electricity is a hazard.

CAUTION:

Do not exceed 8.6 bar (125 psig) air supply

pressure.

CAUTION:

The process fluid and cleaning fluids must

be chemically compatible with all wetted components
(see publication E-4).

CAUTION:

Pumps should be thoroughly flushed with

water before installing into process lines.

CAUTION:

Always wear safety glasses and proper

protection when operating and maintaining pump. 

CAUTION:

Before any maintenance or repair is

attempted, the compressed air line to the pump should
be disconnected and all air pressure allowed to bleed
from the pump. Before disassembly of the pump, or
removal from process lines, all pressure must also be
bled from the liquid side of the pump and all fluid
drained into a suitable container.  Failure to do so may
result in product under pressure being sprayed on user.

CAUTION:

Blow out air line for 10 to 20 seconds

before attaching to pump to make sure all pipeline
debris is clear. Use an in-line air filter. A 5µ (micron) air
filter is suggested.

CAUTION:

Pump is not rated for UL 79 service.

CAUTION:

H25 pumps are not submersible.

CAUTION:

Tighten all hardware prior to installation.

CAUTION:

All piping valves, gauges and other compo-

nents installed on the liquid discharge must have a mini-
mum pressure rating of 110.3 bar (1,600 psig).

Summary of Contents for Wilden Advanced H25

Page 1: ...High Pressure H25 WIL 11180 E 02 Replaces EOM Rhino 1600S 8 03 EOM E n g i n e e r i n g O p e r a t i o n M a i n t e n a n c e Advanced Series METAL Pumps A d v a n c e y o u r p r o c e s s...

Page 2: ...ation Wetted Path 7 C Installation Remote Solenoid 7 D Operation Maintenance 8 E Installation Electrical Connections 8 F Troubleshooting 9 SECTION 7 DIRECTIONS FOR DISASSEMBLY REASSEMBLY A Model H25 1...

Page 3: ...COVER A ALUMINUM VALVE SEATS S STAINLESS STEEL VALVE SEAT O RINGS BN BUNA N SPECIALTY CODES 150 24V DC COIL 151 24V AC COIL 153 24V AC NEMA 7 COIL 154 24V DC NEMA 7 COIL 155 110V AC COIL 156 110V AC...

Page 4: ...ber creates a vacuum within the wetted portion of the pump atmospheric pressure on the inlet fluid forces the inlet valve ball off its seat and allows the fluid being pumped to fill the liquid chamber...

Page 5: ...Pump valves and containers must be grounded to a proper grounding point when handling flammable fluids and whenever discharge of static electricity is a hazard CAUTION Do not exceed 8 6 bar 125 psig a...

Page 6: ...nch A 188 7 4 B 86 3 4 C 20 0 8 D 236 9 3 E 183 7 2 F 28 1 1 G 188 7 4 H 13 0 5 J 150 5 9 K 10 0 4 SECTION 4 DIMENSIONAL DRAWING WILDEN MODEL H25 1600S PUMP 6 mm 1 4 FNPT DISCHARGE 10 mm 3 8 FNPT AIR...

Page 7: ...utlet 6 mm Suction Lift 7 8 m Dry 25 5 9 2 m Wet 30 1 Max Flow Rate 4 1 lpm 1 1 gpm Example To pump 2 6 lpm 0 7 gpm against a discharge head of 20 7 bar 300 psig requires 4 1 bar 60 psig and 20 4 Nm3...

Page 8: ...out routine inspections and adjustments Should major repairs become necessary ease of access can play a key role in speeding the repair process and reducing total downtime AIR SUPPLY Every pump locat...

Page 9: ...23 includes 20 of nylon tubing NOTE For electrical connections see Section 6E SECTION 6B SUGGESTED INSTALLATION WETTED PATH SECTION 6C SUGGESTED INSTALLATION REMOTE SOLENOID PRESSURE GAUGE SHUT OFF VA...

Page 10: ...best means for preventing unscheduled pump downtime Personnel familiar with the pump s construction and service should be informed of any abnormalities that are detected during operation RECORDS When...

Page 11: ...ric signal is slow enough that the pump is able to complete each physical stroke before it is signaled to change direction The time required to complete the stroke is determined by a variety of factor...

Page 12: ...ardous effects associated with contact with your process fluid The H25 1600S metal pump has a 13 mm inlet and 6 mm outlet and is designed for flows up to 4 1 lpm 1 1 gpm The H25 1600S is available wit...

Page 13: ...ce the liquid chamber onto a table or sturdy flat surface Next with the liquid chamber resting on the bolted flange apply 1 0 bar 15 psig of air pressure via a rubber tipped air nozzle into the brass...

Page 14: ...hamber The cup on the outer cup seal should face towards the valve ball area of the liquid chamber Step 15 Figure 15 To inspect or replace the discharge manifold O ring valve seat O ring valve seat va...

Page 15: ...amount of Loctite 242 to the power liquid bolt threads If air continually blows out the exhaust in very large quantities it is possible that it may be saved by completely disassembling the valve clean...

Page 16: ...5 6 2 3 4 1 13 15 14 7 11 10 9 22 21 20 19 18 16 23 12 8 17 24 24 SECTION 8 EXPLODED VIEW PARTS LISTING H25 1600S...

Page 17: ...luded with purchase of pump All boldface items are primary wear parts Specialty Code Part Number Description 150 95 2000 99 150 24V DC Valve Assembly 151 95 2000 99 151 24V AC 12V DC Valve Assembly 15...

Page 18: ...99 155 60 120 110 4 8 08 08 06 840 NEMA 7 UL CSA Voltage 10 Current A AC AC DC Power W DC Resistivity Part Number 60 Hz 50 Hz 10 Inrush Holding 1 00 2110 99 153 12 24 22 7 60 55 32 19 00 2110 99 154 2...

Page 19: ...TT5178...

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