Dover Wilden Advanced H25 Engineering, Operation & Maintenance Download Page 13

Step 5.

Figure 5

After disconnecting nylon tube, lift air
valve away from the pump.

Step 6.

Figure 6

Using a 6mm (

¹⁄⁴

") hex head wrench,

remove the liquid chamber bolts that
connect the chamber cover to the liquid
chamber.

Step 7.

Figure 7

Lift the chamber plate away to expose
the chamber plate O-ring and the power
piston. Inspect chamber plate O-ring for
nicks, gouges, chemical attack or
abrasive wear. Replace worn parts with
genuine Wilden parts for reliable
performance.

Step 8.

Figure 8

To remove the power piston from the liquid
chamber, first place the liquid chamber
onto a table or sturdy flat surface. 

Next,

with the liquid chamber resting on the
bolted flange

, apply 1.0 bar (15 psig) of air

pressure, via a rubber tipped air nozzle,
into the brass elbow located at the same
side as the pump discharge port.
CAUTION: The power piston may come
out of the liquid chamber with consid-
erable force. Altering the disassembly
method above is not recommended and
may cause physical harm.

Step 9.

Figure 9

The air pressure will force the power
piston away from the liquid chamber to
allow for easy removal.

Step 10.

Figure 10

Using a 5mm (

³⁄¹⁶

") hex head wrench,

remove the liquid piston from the power
piston by turning the power piston
screw counter-clockwise. 

Chamber Plate O-ring

Power Piston

Power
Piston

Summary of Contents for Wilden Advanced H25

Page 1: ...High Pressure H25 WIL 11180 E 02 Replaces EOM Rhino 1600S 8 03 EOM E n g i n e e r i n g O p e r a t i o n M a i n t e n a n c e Advanced Series METAL Pumps A d v a n c e y o u r p r o c e s s...

Page 2: ...ation Wetted Path 7 C Installation Remote Solenoid 7 D Operation Maintenance 8 E Installation Electrical Connections 8 F Troubleshooting 9 SECTION 7 DIRECTIONS FOR DISASSEMBLY REASSEMBLY A Model H25 1...

Page 3: ...COVER A ALUMINUM VALVE SEATS S STAINLESS STEEL VALVE SEAT O RINGS BN BUNA N SPECIALTY CODES 150 24V DC COIL 151 24V AC COIL 153 24V AC NEMA 7 COIL 154 24V DC NEMA 7 COIL 155 110V AC COIL 156 110V AC...

Page 4: ...ber creates a vacuum within the wetted portion of the pump atmospheric pressure on the inlet fluid forces the inlet valve ball off its seat and allows the fluid being pumped to fill the liquid chamber...

Page 5: ...Pump valves and containers must be grounded to a proper grounding point when handling flammable fluids and whenever discharge of static electricity is a hazard CAUTION Do not exceed 8 6 bar 125 psig a...

Page 6: ...nch A 188 7 4 B 86 3 4 C 20 0 8 D 236 9 3 E 183 7 2 F 28 1 1 G 188 7 4 H 13 0 5 J 150 5 9 K 10 0 4 SECTION 4 DIMENSIONAL DRAWING WILDEN MODEL H25 1600S PUMP 6 mm 1 4 FNPT DISCHARGE 10 mm 3 8 FNPT AIR...

Page 7: ...utlet 6 mm Suction Lift 7 8 m Dry 25 5 9 2 m Wet 30 1 Max Flow Rate 4 1 lpm 1 1 gpm Example To pump 2 6 lpm 0 7 gpm against a discharge head of 20 7 bar 300 psig requires 4 1 bar 60 psig and 20 4 Nm3...

Page 8: ...out routine inspections and adjustments Should major repairs become necessary ease of access can play a key role in speeding the repair process and reducing total downtime AIR SUPPLY Every pump locat...

Page 9: ...23 includes 20 of nylon tubing NOTE For electrical connections see Section 6E SECTION 6B SUGGESTED INSTALLATION WETTED PATH SECTION 6C SUGGESTED INSTALLATION REMOTE SOLENOID PRESSURE GAUGE SHUT OFF VA...

Page 10: ...best means for preventing unscheduled pump downtime Personnel familiar with the pump s construction and service should be informed of any abnormalities that are detected during operation RECORDS When...

Page 11: ...ric signal is slow enough that the pump is able to complete each physical stroke before it is signaled to change direction The time required to complete the stroke is determined by a variety of factor...

Page 12: ...ardous effects associated with contact with your process fluid The H25 1600S metal pump has a 13 mm inlet and 6 mm outlet and is designed for flows up to 4 1 lpm 1 1 gpm The H25 1600S is available wit...

Page 13: ...ce the liquid chamber onto a table or sturdy flat surface Next with the liquid chamber resting on the bolted flange apply 1 0 bar 15 psig of air pressure via a rubber tipped air nozzle into the brass...

Page 14: ...hamber The cup on the outer cup seal should face towards the valve ball area of the liquid chamber Step 15 Figure 15 To inspect or replace the discharge manifold O ring valve seat O ring valve seat va...

Page 15: ...amount of Loctite 242 to the power liquid bolt threads If air continually blows out the exhaust in very large quantities it is possible that it may be saved by completely disassembling the valve clean...

Page 16: ...5 6 2 3 4 1 13 15 14 7 11 10 9 22 21 20 19 18 16 23 12 8 17 24 24 SECTION 8 EXPLODED VIEW PARTS LISTING H25 1600S...

Page 17: ...luded with purchase of pump All boldface items are primary wear parts Specialty Code Part Number Description 150 95 2000 99 150 24V DC Valve Assembly 151 95 2000 99 151 24V AC 12V DC Valve Assembly 15...

Page 18: ...99 155 60 120 110 4 8 08 08 06 840 NEMA 7 UL CSA Voltage 10 Current A AC AC DC Power W DC Resistivity Part Number 60 Hz 50 Hz 10 Inrush Holding 1 00 2110 99 153 12 24 22 7 60 55 32 19 00 2110 99 154 2...

Page 19: ...TT5178...

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