Dover Vitronics Soltec DeltaWave 6622cc Page 1 Installation Manual Download

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Installation Guide

DeltaWave

Version 22.5.0.000

EUROPE

VITRONICS SOLTEC BV

Karolusstraat 20

4903 RJ Oosterhout

the Netherlands

Tel. +31-162-483000

Fax +31-162-483269

VITRONICS SOLTEC GmbH

An der Köhlerei 7

97828 Marktheidenfeld

Germany

Tel. +49-9391-98820

Fax +49-9391-988228

AMERICAS

VITRONICS SOLTEC Inc.

2 Marin Way

Stratham, New Hamphire 03885

USA

Tel. +1-603-772-7778

Fax +1-603-772-7776

ASIA PACIFIC

VITRONICS SOLTEC PTE LTD.

135 Joo Seng Road

#02-01 PM Industrial Building

Singapore 368363

Tel. +65-484-3010

Fax +65-484-1910

VITRONICS SOLTEC MID ASIA

Room 1616, Hansuh Bldg.

11-11, Yeouido-Dong, Youngdeungpo-Ku

Seoul, Korea 150010

Tel. +82-2-782-4790

Fax +82-2-782-4792

VITRONICS SOLTEC SH REPR. OFFICE

Room G, 14th Floor, Huadu Mansion

828-838 ZhangYang Road

Shanghai, China 200122

Tel. +86-21-6876-4885

Fax +86-21-6876-5335

Summary of Contents for Vitronics Soltec DeltaWave 6622cc

Page 1: ...2 Marin Way Stratham New Hamphire 03885 USA Tel 1 603 772 7778 Fax 1 603 772 7776 ASIA PACIFIC VITRONICS SOLTEC PTE LTD 135 Joo Seng Road 02 01 PM Industrial Building Singapore 368363 Tel 65 484 3010 Fax 65 484 1910 VITRONICS SOLTEC MID ASIA Room 1616 Hansuh Bldg 11 11 Yeouido Dong Youngdeungpo Ku Seoul Korea 150010 Tel 82 2 782 4790 Fax 82 2 782 4792 VITRONICS SOLTEC SH REPR OFFICE Room G 14th Fl...

Page 2: ...any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of Vitronics Soltec BV This publication remains the property of Vitronics Soltec BV and may not be passed loaned or given to any third party Vitronics Soltec BV reserves the right to make changes in design and specifications without notice ...

Page 3: ...ptions are found or the reader considers that improvements are necessary to overcome any in accuracies please inform us We appreciate any comments which will help us to improve this documentation For corrections or clarifications please contact 1 By mail VITRONICS SOLTEC BV HEAD OFFICE TECHNICAL PUBLICATIONS P O BOX 143 4900 AC OOSTERHOUT THE NETHERLANDS TEL NR 31 162483000 FAX NR 31 162483285 OR ...

Page 4: ...iv ...

Page 5: ... maintenance 1 5 1 3 3 Installation requirement 1 6 1 3 4 Putting in position 1 6 1 3 5 Mechanical adjustments 1 6 1 3 6 Electrical connection 1 8 1 3 7 Air connection 1 8 1 3 8 Nitrogen connection 1 8 1 3 9 Exhaust system 1 9 1 3 10 Personal computer 1 9 1 3 11 Filling the solderpot 1 9 1 4 Starting up 1 12 1 4 1 Instructions 1 12 1 4 2 Functions 1 12 1 5 Start process 1 13 1 5 1 Preparations to ...

Page 6: ...twave and Mainwave 1 15 1 7 2 Backplate setting 1 16 1 7 3 Chipwave setting 1 17 1 7 4 Setting the solderlevel sensor 1 18 1 7 5 Foamfluxer 1 18 1 7 6 Spray drumfluxer 1 19 1 7 7 Nozzlefluxer 1 20 1 7 8 Density control unit 1 21 1 8 Installation sheet 1 22 Index vii ...

Page 7: ...s of the machine No smoking or open fire near the machine Be sure a fire extinguisher is in the surroundings of the machine All moving parts of the system including pulleys belts chains coolingfans sprocketwheels vacuum doors and cylinders presents a potential danger Be careful with covers and doors Always pay atten tion to opening and closing The vapours in the board preparation module are chemic...

Page 8: ... ...

Page 9: ...d Vitronics Soltec Agent personnel At the end of this chapter an installation sheet is located 1 2 TRANSPORT 1 2 1 SYMBOLS USED FIGURE 1 1 SYMBOLS ON PACKAGING 1 Position pallet box for transport 2 Breakable 3 Keep dry 4 Lift here labels are placed on position where forklift should lift 1 2 4 3 ...

Page 10: ...re with filled solderpot Use forklift with minimum distance between forks of 800 1000mm The length of the forks under the pallet must be minimum 2 3 of X L X W X H CM WEIGHT TOTAL WITH SOLDERPOT EMPTY KG WEIGHT TOTAL WITH SOLDERPOT FILLED KG 420 x 150 x 188 1800 2550 L X W X H CM WEIGHT TOTAL WITH SOLDERPOT EMPTY KG WEIGHT TOTAL WITH SOLDERPOT FILLED KG 430 x 160 x 191 2000 2750 TOPVIEW A B BACKSI...

Page 11: ...n crates the fol lowing procedure should followed FIGURE 1 3 CRATE Use the above figure order A B C to uncrate Other order can result in damaging the machine or personal injury Uncrating order 1 Take off top cover A 2 Remove side panels B 3 Remove front and backcover C FIGURE 1 4 REMOVING MACHINE FROM PALLET The machine is bolted to a wooden pallet with 2 tightening straps A Remove these straps C ...

Page 12: ...an be placed are shown FIGURE 1 5 LIFTING This machine can only be lifted at the vertical beam as shown on the figure above 1 2 6 ADJUST LEVELING PADS FIGURE 1 6 LEVELING PAD When the DeltaWave is lifted from the pallet the following has to be done 1 Adjust the leveling pad with a maximum of X 15 cm See Figure 1 6 Be sure that all leveling pads are inserted with the same length DISTANCE BETWEEN FO...

Page 13: ...1 CARRYING CAPACITY FLOOR PER LEVELING PAD FIGURE 1 7 CARRYING CAPACITY Weight per leveling pad maximum 450 kg 1 3 2 CLEARANCE FOR OPERATE MAINTENANCE FIGURE 1 8 CLEARANCE TABLE 1 3 CLEARANCE POSITION CLEARANCE FOR OPERATE CM CLEARANCE FOR MAINTENANCE CM A 100 100 B 100 150 C 75 75 D 75 75 ...

Page 14: ... working location When the solderpot is filled be sure that when leveling the machine the weight on all leveling pads stays roughly the same To achieve this do not turn a leveling pad for more than a 360 2 Adjust the leveling pads of the machine until it stands perfectly level in both longitude and latitude direction A spirit level should be placed on the underframe for checking the longitude dire...

Page 15: ...be levelled by turning the nuts of the threaded rods First remove the safety nut Remove bolt Turn the trapezium nut to the right position Replace bolt and safety nut Distance between trapezium nut and safety nut 2 mm 5 The foam and drumfluxer can be set level by turning the threaded rods with a screwdriver 6 Close the fluxer valve 7 Check if the solderpot drain is closed by turning it clockwise FI...

Page 16: ...urrent rotation of the phases The current rotation of the phases L1 L2 L3 must be clockwise 3 Block the mainswitch with a padlock to prevent dangerous situations 1 3 7 AIR CONNECTION 1 Connect the air supply hose to the 10 mm hose spigot at the rear infeed side of the machine Make sure that the supplied air is free of oil and moisture 1 3 8 NITROGEN CONNECTION When nitrowave installed only 1 Conne...

Page 17: ...to be checked continuously on its functioning well The machine is prepared to interfere in the E stop circuit of the machine with a potential free contact of the exhaust system This contact has to be normally open and therefore closed when the exhaust functions well fail safe NEVER USE THE MACHINE WITHOUT THE EXHAUST SYSTEM 1 3 10 PERSONAL COMPUTER The complete Personal Computer is packed in boxes...

Page 18: ...the heated sides of the solderpot There fore the sumps must be removed When a nitrowave is on the solderpot also the nitrowave covers must be removed FIGURE 1 13 CHIPWAVE CYLINDER FIGURE 1 14 SMARTWAVE BELT ONLY FOR CHIPWAVE 1 Remove connection cylinder A B ONLY FOR SMARTWAVE 2 Remove cover smartwave belt 3 Remove pulley on smartwave ax and belt ...

Page 19: ...STALLATION INFO Installation Guide DeltaWave CHAPTER 1 11 FIGURE 1 15 REMOVING BOLTS SUMPS 4 Remove sumps 5 Fill solderpot with bars Make sure the bars are placed against the heated sides of the solderpot A B ...

Page 20: ... on the mainswitch and switch on the mainpower 3 Switch on the PC and monitor 1 4 2 FUNCTIONS The PC will start up if already setup the PC program If not installed please install the PC pro gram as described in the User manual chapter 3 1 Reset E stop This can be done in the RESET MENU Check if all E stops are resetted and that the wirebridges are made where necessary 2 Test all sensors on the PLC...

Page 21: ...ircuit breakers ON PC program is on 1 5 2 SWITCH ON 1 Choose recipe ALT C If not present edit recipe 2 Reset E stop pressure in RESET MENU 3 Switch on machine in STATUS MENU ALT S 4 If timer used switch on timer 5 Switch on Illumination 6 Wait until machine is ready 1 5 3 RE START AFTER STOPPING The Re start procedure depends on how the machine was stopped ...

Page 22: ...program To stop manually follow the following procedure 1 Switch off in MACHINE STATUS MENU or with the command keys the DeltaWave 2 Switch off Illumination 1 6 3 SWITCH OFF The machine can switch off when the machine is complete empty 1 6 4 RE START AFTER E STOP After E stop the following procedure should be followed 1 Reset E stop button 2 Reset E stop 3 Switch on DeltaWave in MACHINE STATUS MEN...

Page 23: ...e inside of the finger groove s b board thickness p protruding lead length solderside c clearance between lead and nozzle rim 1 mm 0 04 s c p 1 2 b 3 Place the Vitronics Soltec glass test plate partnr 627 3785 in the conveyor Distance s from the nozzle rim See figure above Make sure that the underside of the glassplate is at the same distance as the underside of the PCB 4 Set smart or mainwave on ...

Page 24: ...uring soldering Adjust the backplate in such a way that using the glassplate and raising the waveheight as described above the solder is just overflowing at the backside FIGURE 1 18 ADJUSTING THE BACKPLATE Adjust the backplate by turning the screw in the frontside of the solderpot Turning screw clockwise backplate down Turning screw counterclockwise backplate up ...

Page 25: ...pwave Place the glassplate partnr 627 3785 above the chipwave FIGURE 1 19 GLASSPLATE ON CHIPWAVE 2 Adjust the pumpspeed such that the wave touches the glassplate over the full width in an unbroken line off about 10 mm If the line is too narrow at one end use the screws in front and or rearside of the chipnozzle to correct FIGURE 1 20 CORRECTING CHIPWAVE ...

Page 26: ...n is closed 3 Fill the fluxer up to the top of the overflow pipe with flux of the desired density 4 Fill the fluxsupply container or place the vessel of the fluxsupplier in the machine 5 Place the suctionpipe on the vessel container 6 Switch on the fluxer 7 Check that the air supply is on with a pressure of max 2 5 bar 8 Adjust the flow with the button on the pneumatic panel till the wave is 10 mm...

Page 27: ...the vessel container 6 Switch on the fluxer 7 Check that the air supply is on with a pressure of max bar 8 The angle of the spray pipe inside the drum is 90ø with respect to the transport system 9 Adjust the pressure with the regulator on the pneumatic panel in frontside of the machine 10 When not spraying a minimum airflow should pass the spraypipe to prevent it from clogging This flow can be cor...

Page 28: ...supply container or place the vessel of the fluxsupplier in the machine 3 Place the suctionpipe on the vessel container 4 Switch on the fluxer 5 Check the pressure on the pneumatic panel 4 5 bar 2 for the cylinder oscillation and 0 3 bar 1 for the nozzle air For adjustment see pneumatic scheme FIGURE 1 23 LAY OUT PNEUMATIC PANEL ...

Page 29: ...e is wetted well with flux 9 If necessary correct the pump frequency or the pitch and control again 1 7 8 DENSITY CONTROL UNIT 1 Fill the diluent supply container or place the vessel of the supplier in the machine 2 Place the suctionpipe on the vessel container Be sure that the fluxer is installed correctly 3 Switch on the density unit on the PC 4 Check after 5 minutes the fluxdensity on the pc sc...

Page 30: ...INSTALLATION 22 CHAPTER 1 1 8 INSTALLATION SHEET See next pages ...

Page 31: ...DISTANCE BETWEEN FORKS UNITS IN MM POINTS MINIMUM 800MM 1000MM UNPACK MACHINE STRIP FRAME NUT SCREW INSERT MACHINE LIFT FRAME MACHINE PLACE REMOVE LEVELING PAD NUT 15 CM MAX Installation sheet DeltaWave 6622cc ...

Page 32: ...onsumption m3 h CFH 15 530 Air Consumption m3 h CFH 30 1060 Exhaust Requirements Exhaust 1 with sprayfluxer m3 h CFH Pa 1000 35320 800 Exhaust Requirements Exhaust 1 with foamfluxer m3 h CFH Pa 250 8830 150 Exhaust Requirements Exhaust 2 m3 h CFH Pa 600 21192 250 Clearance for opererate maintenance FRONTSIDE cm inch 100 39 37 Clearance for opererate maintenance BACKSIDE cm inch 150 59 05 Clearance...

Page 33: ...nsity control 1 21 Dimensions 1 2 Drumfluxer 1 19 E End 1 14 F Foamfluxer 1 18 Forklift 1 4 G Glassplate 1 17 Gravity 1 2 L Leveling pad 1 4 M Mainwave 1 15 N Nozzlefluxer 1 20 P Procedures 1 14 R Re start 1 14 Rights 1 ii S Smartwave 1 15 Start 1 13 Symbols 1 1 T Transport 1 1 U Unpacking 1 3 W Weight 1 2 ...

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