Dover PSG Wilden PS1520 Engineering, Operation & Maintenance Download Page 2 | Manualshive

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Dover PSG Wilden PS1520 Engineering, Operation & Maintenance Download Page 2

T A B L E O F C O N T E N T S

SECTION 1

CAUTIONS—READ FIRST!

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SECTION 2

WILDEN PUMP DESIGNATION SYSTEM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

SECTION 3

HOW IT WORKS—PUMP & AIR DISTRIBUTION SYSTEM

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SECTION 4

DIMENSIONAL DRAWINGS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

SECTION 5

PERFORMANCE

PS1520/PS1530 Metal Rubber-Fitted  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .6
PS1520/PS1530 Metal EZ-Install TPE-Fitted    .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .6
PS1520/PS1530 Metal Full-Stroke PTFE-Fitted  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .7
PS1520/PS1530 Ductile Iron Full-Stroke PTFE-Fitted  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .8
Suction-Lift Curves   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .9

SECTION 6

SUGGESTED INSTALLATION, OPERATION & TROUBLESHOOTING

. . . . . . . 10

SECTION 7

DISASSEMBLY / REASSEMBLY

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Air Valve / Center Section Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Reassembly Hints & Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

SECTION 8

EXPLODED VIEW & PARTS LISTING

PS1520/PS1530 Aluminum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

PS1520/PS1530 Metal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

SECTION 9

ELASTOMER OPTIONS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

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Summary of Contents for PSG Wilden PS1520

Page 1: ...EOM Engineering Operation Maintenance wildenpump com Where Innovation Flows PS1520 PS1530 FIT Metal Pump ...

Page 2: ...d 6 PS1520 PS1530 Metal EZ InstallTPE Fitted 6 PS1520 PS1530 Metal Full Stroke PTFE Fitted 7 PS1520 PS1530 Ductile Iron Full Stroke PTFE Fitted 8 Suction Lift Curves 9 SECTION 6 SUGGESTED INSTALLATION OPERATION TROUBLESHOOTING 10 SECTION 7 DISASSEMBLY REASSEMBLY 13 Air Valve Center Section Disassembly 16 Reassembly Hints Tips 20 SECTION 8 EXPLODED VIEW PARTS LISTING PS1520 PS1530 Aluminum 22 PS152...

Page 3: ...s fluid and cleaning fluids must be chemically compatible with all wetted pump components Please consult the Wilden Chemical Resistance Guide 1 4 C to 149 C 40 F to 300 F 13 mm 1 2 and 25 mm 1 models only CAUTION Do not exceed 82 C 180 F air inlet temperature for Pro Flo SHIFT models CAUTION Pumps should be thoroughly flushed before installing into process lines FDA and USDA approved pumps should ...

Page 4: ...D ALUMINUM S STAINLESS STEEL DIAPHRAGMS BNS BUNA N Red Dot EPS EPDM Blue Dot FWL SANITARY WIL FLEXTM IPD FWS SANITARY WIL FLEXTM EZ INSTALL Santoprene Two Orange Dots NES NEOPRENE Green Dot TSS FULL STROKE PTFE W SANIFLEX BACK UP TWS FULL STROKE PTFE W WIL FLEX BACK UP VTS VITON White Dot WWL WIL FLEX IPD Santoprene Orange Dot XBS CONDUCTIVE BUNA N Two Red Dots ZGS GEOLAST EZ INSTALL ZPS POLYURETH...

Page 5: ...arge valve ball is forced onto its seat forcing fluid to flow through the pump discharge The movement of diaphragm A toward the center of the pump creates a vacuum within liquid chamber A Atmos pheric pressure forces fluid into the inlet manifold of the pump The inlet valve ball is forced off its seat allowing the fluid being pumped to fill the liquid chamber FIGURE 3 At completion of the stroke t...

Page 6: ... C 426 16 8 D 759 29 9 E 818 32 2 F 84 3 3 G 414 16 3 H 48 1 9 J 211 8 3 K 189 7 4 L 720 28 4 M 358 14 1 N 307 12 1 P 257 10 1 R 282 11 1 S 15 0 6 LW0258 REV B DIMENSIONS ITEM METRIC mm STANDARD inch A 650 25 6 B 71 2 8 C 443 17 5 D 765 30 1 E 815 32 1 F 71 2 8 G 431 17 0 H 48 1 9 J 211 8 3 K 189 7 4 L 184 7 3 M 721 28 4 N 715 28 2 P 356 14 0 R 305 12 0 S 257 10 1 T 279 11 0 U 15 0 6 LW0259 REV C ...

Page 7: ...48 1 9 L 211 8 3 M 189 7 4 N 184 7 3 P 721 28 4 R 715 28 2 S 356 14 0 T 305 12 0 U 256 10 1 V 279 11 0 W 14 0 6 DIN mm ANSI inch X 200 DIA 7 5 DIA Y 160 DIA 6 0 DIA Z 18 DIA 0 8 DIA LW0260 REV C PS1520 Ductile Iron DIMENSIONS ITEM METRIC mm STANDARD inch A 670 26 5 B 61 2 4 C 437 17 2 D 757 29 8 E 810 31 9 F 71 2 8 G 425 16 7 H 48 1 9 J 211 8 3 K 189 7 4 L 721 28 4 M 360 14 2 N 305 12 0 P 257 10 1...

Page 8: ...G S DIMENSIONS ITEM METRIC mm STANDARD inch A 615 24 2 B 127 5 0 C 545 21 5 D 934 36 8 E 1031 40 6 F 165 6 5 G 533 21 0 H 48 1 9 J 211 8 3 K 400 15 8 L 721 28 4 M 363 14 3 N 307 12 1 P 259 10 2 R 282 11 1 S 18 0 7 DIN mm ANSI inch T 200 DIA 7 5 DIA U 160 DIA 6 0 DIA V 18 DIA 0 8 DIA LW0363 REV A ...

Page 9: ...ion Caution Do not exceed 8 6 bar 125 psig air supply pressure Flow rates indicated on chart were determined by pumping water For optimum life and performance pumps should be specified so that daily operation parameters will fall in the center of the pump s performance curve PS1520 PS1530 METAL RUBBER FITTED 1520Threaded AL 69 kg 152 lb 1520Threaded SS 126 kg 278 lb 1520Threaded Iron 114 kg 251 lb...

Page 10: ... requires 4 8 bar 70 psig and 110 Nm3 h 65 scfm air consumption Caution Do not exceed 8 6 bar 125 psig air supply pressure Flow rates indicated on chart were determined by pumping water For optimum life and performance pumps should be specified so that daily operation parameters will fall in the center of the pump s performance curve PS1520 PS1530 DUCTILE IRON FULL STROKE PTFE FITTED 1520Threaded ...

Page 11: ...s viscosity of pumping fluid elevation atmospheric pressure and pipe friction loss all affect the amount of suction lift your pump will attain Suction lift curves are calibrated for pumps operating at 305 m 1 000 above sea level This chart is meant to be a guide only There are many variables that can affect your pump s operating characteristics The number of intake and discharge elbows viscosity o...

Page 12: ...is chart is meant to be a guide only There are many variables that can affect your pump s operating characteristics The number of intake and discharge elbows viscosity of pumping fluid elevation atmospheric pressure and pipe friction loss all affect the amount of suction lift your pump will attain WILDEN PUMP ENGINEERING LLC 10 WIL 11520 E 07 S U C T I O N L I F T C U R V E S ...

Page 13: ...umping volume can be estimated by counting the number of strokes per minute and then multiplying the figure by the displacement per stroke MUFFLER Sound levels are reduced below OSHA specifications using the standard Wilden muffler Other mufflers can be used to further reduce sound levels but they usually reduce pump performance ELEVATION Selecting a site that is well within the pump s dynamic lif...

Page 14: ...rly functioning valve will stop the air supply to the pump therefore stopping output This shut off valve should be located far enough away from the pumping equipment such that it can be reached safely in an emergency situation AIR SHUT OFF VALVE NEEDLE VALVE FOOTPAD COMBINATION FILTER REGULATOR SUCTION MUFFLER FLEXIBLE CONNECTION FLEXIBLE CONNECTION GAUGE OPTIONAL EQUALIZER SURGE DAMPENER OPTIONAL...

Page 15: ...n addition accurate records make it possible to identify pumps that are poorly suited to their applications Pump will not run or runs slowly 1 Ensure that the air inlet pressure is at least 0 4 bar 5 psig above startup pressure and that the differential pressure the difference between air inlet and liquid discharge pressures is not less than 0 7 bar 10 psig 2 Check air inlet filter for debris see ...

Page 16: ... aware of any hazardous effects of contact with your process fluid NOTE The model photographed is an aluminum PX820 51 mm 2 pump Your specific pump model may vary from the configuration shown however pump disassembly procedure will be the same Step 1 Before starting disassembly mark a line from each liquid chamber to its corresponding air chamber This line will assist in proper alignment during re...

Page 17: ...tep 6 Remove the inlet manifold to expose the valve balls and valve seats Step 7 Remove the inlet valve balls and valve seats from the inlet manifold and liquid chambers and inspect for nicks gouges chemical attack or abrasive wear NOTE Replace worn parts with genuine Wilden parts for reliable performance Step 8 Using an appropriately sized wrench remove the liquid chamber from the center section ...

Page 18: ...lden parts for reliable performance Step 11 To remove diaphragm assembly from shaft secure shaft with soft jaws aluminum plastic or plywood to ensure the shaft is not damaged Using an adjustable wrench remove the diaphragm assembly from the shaft Step 12 Remove outer piston and stud if equipped Inspect for wear and replace if necessary P U M P D I S A S S E M B L Y ...

Page 19: ...f contact with your process fluid The Wilden Pro Flo SHIFT metal pumps utilize a revolutionary Pro Flo air distribution system Proprietary composite seals reduce the co efficient of friction and allow the Pro Flo SHIFT to run lube free The Pro Flo air distribution system is designed to perform in on off non freezing non stalling tough duty applications Step 1 Using a pair of snap ring pliers remov...

Page 20: ...e if necessary Step 9 Using the appropriate sized wrench loosen the fasteners and lift away remaining air chamber and center block gasket from center section Replace gasket if necessary Step 7 Gently remove the pilot spool from the sleeve and inspect for nicks wear or damage Replace the pilot spool assembly or sleeve O rings if necessary During reassembly never insert the dimpled end of the pilot ...

Page 21: ...and replace if necessary Step 12 Using an appropriate sized wrench remove the pilot exhaust muffler Inspectfordamageorcontamination and replace if necessary Step 14 Lift away muffler plate and muffler plate gasket from center block Inspect for wear and replace if necessary Lift away the air valve assembly and remove air valve gasket Inspect the gasket and replace if necessary Step 13 Using an appr...

Page 22: ...ding the spool out of the air valve body Inspect seals for signs of wear and replace the entire air valve assembly if necessary Re insert the spool immediately into air valve body after inspection as the seals expand and cannot be reinserted after a length of time NOTE Seals should not be removed from the assembly Seals are not sold separately Step 15 Remove air valve end cap to expose air valve s...

Page 23: ...to ensure no debris is left that may cause premature damage to the new seals INSTALLATION The following tools can be used to aid in the installation of the new seals Needle Nose Pliers Phillips Screwdriver Electrical Tape Wrap electrical tape around each leg of the needle nose pliers heat shrink tubing may also be used This is done to prevent damaging the inside surface of the new seal With a new ...

Page 24: ... 07 S e c t i o n 8 E X P L O D E D V I E W P A R T S L I S T I N G PS1520 PS1530 ALUMINUM E X P L O D E D V I E W FULL STROKE PTFE FITTED THREADED ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS LWOO42 REV G FULL STROKE IPD METAL ADS ...

Page 25: ... 08 22 Muffler 1 1 2 MNPT 1 04 3518 99R 04 3518 99R 23 Muffler 1 4 MNPT 1 04 3240 07 04 3240 07 WETTED PATH COMPONENTS 24 Liquid Chamber Bolted 2 15 4980 01 15 4980 01 25 Discharge Elbow Bolted 2 N A 15 5250 01 26 Inlet Elbow Bolted 2 N A 15 5210 01 27 T Section Bolted ANSI 2 N A 15 5180 01 T Section Bolted DIN 2 N A 15 5185 01 28 Manifold Discharge NPT 1 15 5035 01 N A Manifold Discharge BSPT 1 1...

Page 26: ...NG LLC 24 WIL 11520 E 07 E X P L O D E D V I E W P A R T S L I S T I N G PS1520 PS1530 METAL E X P L O D E D V I E W FULL STROKE PTFE FULL STROKE IPD METAL ADS PLASTIC ADS ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS FLANGED ...

Page 27: ...T to 1 FNPT 1 N A N A 04 6959 17 N A 04 6959 17 25 Muffler 1 MNPT 1 N A N A 15 3514 99 N A 15 3514 99 26 Muffler 1 1 2 MNPT 1 04 3518 99R 04 3513 99 N A 04 3518 99R N A 27 Muffler 1 4 MNPT 1 04 3240 07 04 3240 07 04 3240 07 04 3240 07 04 3240 07 WETTED PATH COMPONENTS 28 Liquid Chamber Bolted 2 15 5006 03 15 5006 03 15 5006 03 15 5006 02 15 5006 02 29 Manifold Discharge NPT 1 15 5035 03 15 5035 03...

Page 28: ...ss Steel N A N A N A N A N A N A 15 1129 03 N A 1 Used in conjunction with metallic valve seat LW0051 Rev R PS1520 PS1530 Aluminum MATERIAL DIAPHRAGMS 2 FULL STROKE DIAPHRAGMS 2 FULL STROKE BACKUP DIAPHRAGMS 2 EZ INSTALL DIAPHRAGMS 2 FULL STROKE IPD DIAPHRAGMS 2 VALVE BALLS 4 VALVE SEATS 4 VALVE SEAT O RINGS 4 T SECTION GASKET 4 Polyurethane N A N A N A 15 1022 50 N A 15 1080 50 15 1126 50 N A N A...

Page 29: ...N O T E S ...

Page 30: ...N O T E S ...

Page 31: ...ms for warranty consideration and must be accompanied by the appropriate MSDS for the product s involved A Return Goods Tag obtained from an authorized Wilden distributor must be included with the items which must be shipped freight prepaid The foregoing warranty is exclusive and in lieu of all other warranties expressed or implied whether written or oral including all implied warranties of mercha...

Page 32: ...ent without prior notice This is a non contractual document 06 2017 Authorized PSG Representative Copyright 2017 PSG ADoverCompany WIL 11520 E 07 REPLACES WIL 11520 E 06 PSG 22069 Van Buren St Grand Terrace CA 92313 5607 P 1 909 422 1730 F 1 909 783 3440 wildenpump com Where Innovation Flows ...

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