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Dover PSG Wilden Pro-Flo P800 Series, Engineering Operation & Maintenance Manual

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Dover PSG Wilden Pro-Flo P800 Series Engineering Operation & Maintenance Manual Download Page 5

 

WIL-11251-E-03  

5 

P800 Bolted Plastic 

 

SECTION 2 

NOTE:

 Most elastomeric materials use colored dots for identification.   

NOTE:

 Not all models are available with all material options

 

 

MATERIAL CODES

 

MODEL 

P800 = PRO-FLO

®

 PLASTIC 

 

WETTED PATH 

K= PVDF 
P = POLYPROPYLENE 
 

OUTER PISTON  

K = PVDF 
P = POLYPROPYLENE 
Z = NO OUTER PISTON 
 

AIR CHAMBERS 

P = POLYPROPYLENE  

 
CENTER BLOCK 

P = POLYPROPYLENE  

 

AIR VALVE 

P = POLYPROPYLENE  

 

DIAPHRAGMS 

BNS = BUNA-N (RED DOT) 
BNU = BUNA-N, ULTRA-FLEX™  
EPS = EPDM (BLUE DOT) 
EPU = EPDM, ULTRA-FLEX™ 
FWL = FULL-STROKE SANITARY 
            WIL-FLEX™, IPD  
            [SANTOPRENE

®

 (THREE 

            BLACK DOTS)] 
FWS = SANITARY WIL-FLEX™, 
             [SANTOPRENE

®

 

             (TWO BLACK DOTS)] 
NES = NEOPRENE (GREEN DOT)  
NEU = NEOPRENE, ULTRA-FLEX™ 
SSL = FULL-STROKE SANIFLEX

™

 

            IPD [HYTREL

®

 (CREAM)] 

TEU = PTFE W/EPDM BACKUP  
           (WHITE) 
TNU = PTFE W/NEOPRENE 
            BACKUP (WHITE) 
TSS = FULL-STROKE PTFE 

W/SANIFLEX™ BACK-UP 

TSU = PTFE W/SANIFLEX™   
           BACK-UP (WHITE) 
TWS = FULL-STROKE PTFE 
            W/WIL-FLEX™ BACKUP 
VTS = FKM (WHITE DOT) 
VTU = FKM, ULTRA-FLEX™ 
WWL = FULL-STROKE WIL-FLEX™ IPD 

[SANTOPRENE

®

] 

ZGS = GEOLAST

®

, EZ-INSTALL 

ZPS = POLYURETHANE, EZ-INSTALL 
ZSS = SANIFLEX™, EZ-INSTALL 
ZWS = WIL-FLEX™, EZ-INSTALL 

 

VALVE BALLS 

BN = BUNA-N (RED DOT) 
EP = EPDM (BLUE DOT) 
FS = SANIFLEX™ [HYTREL

®

 (CREAM)]  

FW = SANITARY WIL-FLEX™ 
          [SANTOPRENE

®

 (TWO BLACK 

          DOTS)] 
NE = NEOPRENE (GREEN DOT)  
PU = POLYURETHANE (BROWN)  
TF = PTFE (WHITE) 
VT = FKM (SILVER OR WHITE DOT) 
WF = WIL-FLEX™ [SANTOPRENE

®

 

(THREE BLACK DOTS)] 

 

VALVE SEATS 

K= PVDF 
P =POLYPROPLYENE 
 

VALVE SEATS & MANIFOLD  
O-RING 

BN = BUNA-N 
TV = PTFE ENCAP, FKM 
WF = WIL-FLEX™ [SANTOPRENE

® 

] 

 

SPECIALTY CODES

 

0100 Wil

-

Gard II™ 110V

  

0102 Wil

-

Gard II™ sensor wires Only 

0103 Wil

-

Gard II™ 220V 

0206 PFA-coated hardware, Wil-Gard II™ sensor wires ONLY 

0480 Pump Cycle Monitor (sensor & wires) 

 

 

0483 Pump Cycle Monitor (module, sensor & wires) 

0485 Pump Cycle Monitor (module, sensor & wires), DIN flange 

0502 PFA coated hardware 

0504 DIN flange 

0506 DIN flange, PFA coated hardware 

0604 DIN flange, Wil-Gard II™ 220V 

 

0608 PFA-coated hardware, Wil-Gard II™ 220V 

0690 Center-Ported ANSI/DIN Combo 

0691 Center-Ported, ANSI/DIN combo flange,  

PFA-coated fasteners 

P800 PLASTIC 

   

 

 

 

 

 

 

 

 

               

 

                   

 

LEGEND  

P800 /  X X X X X  / X X X /  X  X  / X X  X  / X X X X 

     

51 mm (2") Pump 
Maximum Flow Rate: 
624 lpm (165 gpm)

 

   

 

 

                                             

O-RING 

 

   

MODEL                      VALVE 

SEAT  SPECIALTY 

   

                      VALVE 

BALL 

CODE 

   

                  DIAPHRAGMS 

   

 

 

                    AIR VALVE 

 

   

            CENTER 

BLOCK 

 

   

          AIR 

CHAMBERS 

 

   

        OUTER 

PISTON 

 

   

    

 

WETTED 

PATHS 

 

WILDEN PUMP DESIGNATION SYSTEM 

(if applicable) 

Summary of Contents for PSG Wilden Pro-Flo P800 Series

Page 1: ...WIL 11251 E 03 Where InnovationFlows EOM ENGINEERING OPERATION MAINTENANCE MANUAL P800 Bolted Plastic Pump ...

Page 2: ... California LLC Wil Flex is a trademark of PSG California LLC Saniflex is a trademark of PSG California LLC All trademarks names logos and service marks collectively trademarks in this document are registered and unregistered trademarks of their respective owners Nothing contained in this document should be construed as granting any license or right to use any trademark without the prior written p...

Page 3: ...tted 9 P800 Plastic TPE Fitted 9 P800 Plastic Reduced Stroke PTFE Fitted 10 P800 Plastic Full Stroke PTFE Fitted 10 Suction Lift Capability 11 SECTION 6 Suggested Installation Operation Maintenance and Troubleshooting 12 SECTION 7 Disassembly Reassembly 15 Pump Disassembly 15 Air Valve Disassembly 19 Reassembly Hints and Tips 22 Shaft Seal Installation 23 SECTION 8 Exploded View and Parts List 24 ...

Page 4: ...ty is not exceeded CAUTION Do not exceed 8 6 bar 125 psig air supply pressure CAUTION Do not exceed 82 C 180 F air inlet temperature for all models CAUTION The process fluid and cleaning fluids must be compatible chemically with all wetted pump components CAUTION Thoroughly flush pumps before installing them into process lines Clean and or sanitize FDA and USDA approved pumps before using them CAU...

Page 5: ...EZ INSTALL ZWS WIL FLEX EZ INSTALL VALVE BALLS BN BUNA N RED DOT EP EPDM BLUE DOT FS SANIFLEX HYTREL CREAM FW SANITARY WIL FLEX SANTOPRENE TWO BLACK DOTS NE NEOPRENE GREEN DOT PU POLYURETHANE BROWN TF PTFE WHITE VT FKM SILVER OR WHITE DOT WF WIL FLEX SANTOPRENE THREE BLACK DOTS VALVE SEATS K PVDF P POLYPROPLYENE VALVE SEATS MANIFOLD O RING BN BUNA N TV PTFE ENCAP FKM WF WIL FLEX SANTOPRENE SPECIAL...

Page 6: ...nd manifold of the pump These same hydraulic forces lift the discharge valve ball off its seat while the opposite discharge valve ball is forced onto its seat forcing fluid to flow through the pump discharge The movement of diaphragm A toward the center of the pump creates a vacuum within liquid chamber A Atmospheric pressure forces fluid into the inlet manifold of the pump The inlet valve ball is...

Page 7: ...226 8 9 T 254 10 0 U 15 0 6 DIN ANSI COMBO V 121 DIA 4 8 DIA W 152 DIA 6 0 DIA X 21 DIA 0 8 DIA LW0332 REV A P800 PVDF Center Ported DIMENSIONS ITEM METRIC mm STANDARD inch A 582 22 9 B 77 3 0 C 394 15 5 D 683 26 9 E 759 29 9 F 89 3 5 G 91 3 6 H 175 6 9 J 358 13 3 K 508 20 0 L 396 15 6 M 419 16 5 N 356 14 0 P 306 12 1 R 208 8 2 S 226 8 9 T 254 10 0 U 15 0 6 DIN ANSI COMBO V 121 DIA 4 8 DIA W 152 D...

Page 8: ...IA 4 9 DIA V 165 DIA 6 5 DIA W 18 DIA 0 7 DIA ANSI FLANGE U 121 DIA 4 8 DIA V 152 DIA 6 0 DIA W 19 DIA 0 8 DIA LW0330 REV A P800 PVDF Side Ported DIMENSIONS ITEM METRIC mm STANDARD inch A 597 23 5 B 150 5 9 C 92 3 6 D 720 28 3 E 403 15 9 F 796 31 3 G 802 31 6 H 353 13 9 J 508 20 0 K 404 15 9 L 84 3 3 M 122 4 8 N 419 16 5 P 356 14 0 R 205 8 1 S 231 9 1 T 14 0 6 DIN FLANGE U 125 DIA 4 9 DIA V 165 DI...

Page 9: ...ters will fall in the center of the pump s performance curve Caution Do not exceed 8 6 bar 125 psig air supply pressure P800 PLASTIC TPE FITTED Ship Weights Polypropylene 32 kg 70 lb PVDF 45 kg 99 lb Air Inlet 13 mm 1 2 Inlet 51 mm 2 Outlet 51 mm 2 Suction Lift 5 54 m Dry 18 16 8 66 m Wet 28 4 Disp per Stroke1 2 85 L 0 74 gal Max Flow Rate 615 lpm 162 gpm Max Size Solids 6 4 mm 1 4 1Displacement p...

Page 10: ...ll in the center of the pump s performance curve Caution Do not exceed 8 6 bar 125 psig air supply pressure P800 PLASTIC REDUCED STROKE PTFE FITTED Ship Weights Polypropylene 32 kg 70 lb PVDF 45 kg 99 lb Air Inlet 13 mm 1 2 Inlet 51 mm 2 Outlet 51 mm 2 Suction Lift 4 15 m Dry 18 16 8 65 m Wet 28 4 Disp per Stroke1 1 73 L 0 457 gal Max Flow Rate 504 lpm 133 gpm Max Size Solids 6 4 mm 1 4 1Displacem...

Page 11: ...m 1 000 above sea level This chart is meant to be a guide only There are many variables that can affect your pump s operating characteristics The number of intake and discharge elbows viscosity of pumping fluid elevation atmospheric pressure and pipe friction loss all affect the amount of suction lift your pump will attain SUCTION LIFT CAPABILITY ...

Page 12: ... counting the number of strokes per minute and then multiplying that figure by the displacement per stroke Muffler Using the standard Wilden muffler sound levels are reduced below OSHA specifications You can use other mufflers to reduce sound levels farther but they usually reduce pump performance Elevation Selecting a site that is well within the pump s dynamic lift capability will assure that lo...

Page 13: ...sed to regulate volume Pump discharge rate also can be controlled by throttling the pump discharge by partially closing a valve in the discharge line of the pump This action increases friction loss which reduces flow rate See Performance This is useful when the need exists to control the pump from a remote location When the pump discharge pressure equals or exceeds the air supply pressure the pump...

Page 14: ... be unable to shift Pump runs but little or no product flows 1 Check for pump cavitation Slow pump speed down to allow thick material to flow into liquid chambers 2 Verify that vacuum required to lift liquid is not greater than the vapor pressure of the material being pumped cavitation 3 Check for sticking ball check valves a If material being pumped is not compatible with pump elastomers swelling...

Page 15: ...effects of contact with your process fluid NOTE NOTE Your specific pump model may vary from the configuration shown however pump disassembly procedure will be the same NOTE The model used for these instructions incorporates PTFE diaphragms and balls Models with rubber diaphragms and balls are the same except where noted NOTE Replace worn parts with genuine Wilden parts for reliable performance Ste...

Page 16: ...e seat O rings from the liquid chamber and inlet manifold inspect for nicks gouges chemical attack or abrasive wear Step 7 Step 8 Step 9 Using a 3 4 wrench remove the liquid chamber fasteners that secure the liquid chamber to the center section Remove the liquid chamber to expose the diaphragm and outer piston Using two adjustable wrenches or rotating both diaphragms by hand counterclockwise remov...

Page 17: ...e center section 2 The outer piston diaphragm and inner piston separate from the shaft which remains connected to the opposite side diaphragm assembly Remove diaphragm assembly from shaft secure shaft with soft jaws a vise fitted with plywood plastic or other suitable material to ensure shaft is not nicked scratched or gouged Using an adjustable wrench or rotating counterclockwise by hand remove d...

Page 18: ...ng it upside down and allowing any fluid to flow into a suitable container Be aware of any hazardous effects of contact with your process fluid NOTE Replace worn parts with genuine Wilden parts for reliable performance Step 1 Step 2 Step 3 Loosen the air valve bolts utilizing a 5 mm 3 16 Allen wrench Remove muffler plate and air valve bolts from air valve assembly exposing muffler gasket for inspe...

Page 19: ...r section seals for signs of wear If necessary remove seals with O ring pick and replace Step 4 Step 5 Step 6 Remove air valve end cap to expose air valve spool by simply lifting up on end cap once air valve bolts are removed Remove air valve spool from air valve body by threading one air valve bolt into the end of the spool and gently sliding the spool out of the air valve body Inspect seals for ...

Page 20: ...e 2 white EP bearing grease or equivalent Clean the inside of the center section shaft bore to ensure no damage is done to new seals A small amount of NLGI grade 2 white EP bearing grease can be applied to the muffler and air valve gaskets to locate gaskets during assembly Make sure that the exhaust port on the muffler plate is centered between the two exhaust ports on the center section Stainless...

Page 21: ... With the seal clamped in the pliers insert the seal into the busing bore and position the bottom of the seal into the correct groove When the bottom of the seal is seated in the groove release the clamp pressure on the pliers This will allow the seal to partially snap back to its original shape 6 After removing the pliers you will notice a slight bump in the seal shape Before the seal can be resi...

Page 22: ...WIL 11251 E 03 22 P800 Bolted Plastic SECTION 8 P800 BOLTED PLASTIC FULL STROKE EXPLODED VIEW AND PARTS LIST ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS ...

Page 23: ... Combo 1 08 5090 20 08 5090 20 23 Inlet Manifold ANSI Side Ported 1 08 5091 20 08 5091 20 Inlet Manifold DIN Side Ported 1 08 5090 20 690 08 5090 20 690 Inlet Manifold Center Ported Combo 1 08 5090 20 08 5090 20 24 Screw HHC 1 2 13 x 4 16 08 6191 03 25 Flat Washer Ø 531 x Ø1 062 x 095 32 04 6730 03 26 Screw HHC 1 2 13 x 2 16 04 6210 03 27 Hex Nut 1 2 13 16 08 6435 03 Gaskets Valve Balls Valve Seat...

Page 24: ...0 52 08 1205 52 08 1371 52 Geolast 08 1022 15 N A N A N A N A EPDM 08 1010 54 08 1060 54 08 1020 54 08 1080 54 N A N A FKM 08 1010 53 N A 08 1020 53 08 1080 53 N A N A Non Food Grade Saniflex 08 1031 46 Saniflex 08 1010 56 08 1065 56 08 1022 56 08 1031 56 08 1060 56 08 1080 56 N A N A PTFE 08 1040 55 08 1010 55 N A 08 1080 55 N A N A PTFE Encap FKM N A N A 08 1205 60 08 1371 60 FDA Wil Flex 08 101...

Page 25: ...WIL 11251 E 03 25 P800 Bolted Plastic NOTES ...

Page 26: ...WIL 11251 E 03 26 P800 Bolted Plastic NOTES ...

Page 27: ...WIL 11251 E 03 27 P800 Bolted Plastic NOTES ...

Page 28: ... USA P 1 909 422 1730 psgdover com Copyright 2021 PSG a Dover Company PSG reserves the right to modify the information and illustrations contained in this document without prior notice This is a non contractual document WIL 11251 E 03 Where InnovationFlows ...

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