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Dover PSG Wilden P1, Engineering, Operation & Maintenance

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Dover PSG Wilden P1 Engineering, Operation & Maintenance Download Page 28

 

WIL-10140-E-08

 

Wilden

®

 

28 

 
 

Elastomer Options

 

 

P1 Plastic 

 

Material 

Diaphragm P/N 

Valve Ball P/N 

Valve Seat* P/N 

Valve Seat O-Ring P/N 

Manifold O-Ring P/N 

Polyurethane

 

01-1010-50 

01-1080-50 

 

01-1200-50 

01-1300-50 

Buna-N

 

01-1010-52 

01-1080-52 

 

01-1260-52 

01-1300-52 

FKM

 

01-1010-53 

01-1080-53 

01-1120-53 

 

 

Wil-

Flex™

 

01-1010-58 

01-1080-58 

 

00-1260-58 

00-1260-58 

Saniflex™

 

01-1010-56 

01-1080-56 

 

01-1200-56 

01-1300-56 

PTFE

3

 

01-1010-55 

01-1080-55 

 

 

 

PTFE

 

with integral piston

 

01-1030-55 

 

 

 

 

PVDF

 

 

 

01-1120-21-500 

 

 

PTFE Encapsulated/ FKM

 

 

 

 

01-1205-60 

01-1300-60-500 

 

1

Must be used with part number 01-5010-21-500. 

PTFE diaphragms require Neoprene back-up diaphragms (P/N 01-1060-51). P1 Ultrapure pump series require high-temp Buna-N back-up diaphragms (P/N 01-1060-61). 

*Rubber valve seats do not require o-rings. 

 

 

 

 

 

 

 

 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Section 9 

 

Summary of Contents for PSG Wilden P1

Page 1: ...EOM ENGINEERING OPERATION MAINTENANCE P1 Clamped Plastic Pump WIL 10140 E 08 Where InnovationFlows ...

Page 2: ...Fitted 8 P1 Plastic TPE Fitted 8 P1 Plastic PTFE Fitted 9 Suction Lift Curves 10 Section 6 Suggested Installation Operation 11 Maintenance and Troubleshooting Section 7 Disassembly Reassembly 14 Pump Disassembly 14 Single Piece Manifold Disassembly Reassembly 18 Air Valve Center Section Disassembly 20 Reassembly Hints Tips 22 Section 8 Exploded View and Parts List 24 P1 Plastic Rubber Fitted 24 P1...

Page 3: ...lifornia LLC Wil Flex is a trademark of PSG California LLC Saniflex is a trademark of PSG California LLC All trademarks names logos and service marks collectively trademarks in this document are registered and unregistered trademarks of their respective owners Nothing contained in this document should be construed as granting any license or right to use any trademark without the prior written perm...

Page 4: ...d result Pump valves and containers must be grounded to a proper grounding point when handling flammable fluids and whenever discharge of static electricity is a hazard CAUTION Do not exceed 8 6 bar 125 psig air supply pressure CAUTION The process fluid and cleaning fluids must be chemically compatible with all wetted pump components see E4 CAUTION Pumps should be thoroughly flushed before install...

Page 5: ...0603 PFAcoated hardware Wil Gard II 110V 0102 Wil Gard II sensor wires ONLY hardware Wil Gard II sensor wires ONLY 0608 PFAcoated hardware Wil Gard II 220V 0103 Wil Gard II 220V 0530 Ultrapure II Wil Gard II 110V female 0612 Ultrapure PFA coated hardware 0206 PFA coated hardware connections male connections Wil Gard II sensor wires ONLY 0531 Ultrapure II female connections 0618 Ultrapure PFA coate...

Page 6: ...ber and mani fold of the pump These same hydraulic forces lift the discharge valve ball off its seat while the opposite discharge valve ball is forced onto its seat forcing fluid to flow through the pump discharge The movement of diaphragm A toward the center block of the pump creates a vacuum within liquid chamber A Atmospheric pressure forces fluid into the inlet manifold of the pump The inlet v...

Page 7: ... P1 Plastic DIMENSIONS ITEM METRIC mm STANDARD inch A 31 1 2 B 130 5 1 C 196 7 7 D 208 8 2 E 218 8 6 F 56 2 2 G 114 4 5 H 127 5 0 J 203 8 0 K 145 5 7 L 114 4 5 M 84 3 3 N 102 4 0 P 8 0 3 R 20 0 8 S 28 1 1 DIMENSIONAL DRAWING ...

Page 8: ...e pumps should be specified so that daily operation parameters will fall in the center of the pump performance curve P1 PLASTIC TPE FITTED Height 218 mm 8 6 Width 208 mm 8 2 Depth 203 mm 8 0 Est ShipWeight Polypropylene 4 kg 9 lbs PVDF 5 kg 11 lbs PTFE PFA 6 kg 12 lbs Air Inlet 6 mm 1 4 Inlet 13 mm 1 2 Outlet 13 mm 1 2 Suction Lift 5 8 m Dry 19 9 8 m Wet 32 Disp Per Stroke1 0 11 l 0 030 gal Max Fl...

Page 9: ...1 6 mm 1 16 1 Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 bar 30 psig head pressure Example To pump 18 9 lpm 5 gpm against a discharge pressure head of 2 8 bar 40 psig requires 3 9 bar 56 psig and 6 93 Nm3 h 4 1 scfm air consumption See dot on chart Caution Do not exceed 8 6 bar 125 psig air supply pressure Flow rates indicated on chart were determined ...

Page 10: ...g at 305 m 1 000 above sea level This chart is meant to be a guide only There are many variables which can affect your pump s operating characteristics The number of intake and discharge elbows viscosity of pumping fluid elevation atmospheric pressure and pipe friction loss all affect the amount of suction lift your pump will attain ...

Page 11: ...und levels but they usually reduce pump performance Elevation Selecting a site that is well within the pump s dynamic lift capability will assure that loss of prime issues will be eliminated In addition pump efficiency can be adversely affected if proper attention is not given to site location Piping Final determination of the pump site should not be made until the piping challenges of each possib...

Page 12: ...by limiting the volume and or pressure of the air supply to the pump An air regulator is used to regulate air pressure A needle valve is used to regulate volume Pump discharge rate can also be controlled by throttling the pump discharge by partially closing a valve in the discharge line of the pump This action increases friction loss which reduces flow rate See Section 5 This is useful when the ne...

Page 13: ...ol to be unable toshift 7 Remove plug from pilot spoolexhaust Pump runs but little or no product flows 1 Check for pump cavitation slow pump speed down to allow thick material to flow into liquid chambers 2 Verify that vacuum required to lift liquid is not greater than the vapor pressure of the material being pumped cavitation 3 Checkforstickingballcheckvalves Ifmaterialbeing pumped is not compati...

Page 14: ...bers is molded of polypropylene or acetal All fasteners and hardware are stainless steel and the air valve is manufactured of brass or high tech engineered thermoplastic Its air distribution system is based on a revolutionary design which offers economical reliability and performance The model P1 Plastic is available in injection molded polypropylene PVDF and PTFE PFA wetted parts PLEASE read all ...

Page 15: ... performance PTFE o rings should be replaced when reassembled Step 5 Remove and inspect the ball retainer retainer o ring and valve ball from the bottom of the liquid chamber Check for nicks gouges chemical attack or abrasive wear Replace worn parts with genuine Wilden parts for reliable performance PTFE o rings should be replaced when reassembled Step 6 Normally the inlet and discharge manifold s...

Page 16: ...mbled Step 8 Use a 11 mm 7 16 wrench to remove one set of clamp bands that secure one liquid chamber to the one piece center section Step 9 Lift the liquid chamber away from the center section to expose the diaphragm and outer piston Step 10 Using an adjustable wrench or by rotating the diaphragm by hand remove the diaphragm assembly from the center section ...

Page 17: ...sc spring separate from the shaft which remains connected to the opposite side diaphragm assembly PTFE fitted pumps come standard with back up diaphragms not shown NOTE Disc spring not shown on Figure 11B Step 12 To remove the diaphragm assembly from the shaft secure shaft with soft jaws a vise fitted with plywood or other suitable material to ensure shaft is not nicked scratched or gouged Using a...

Page 18: ...onsisting of center block and air chambers is molded from glass filled acetal on conductive models All fasteners and hardware are stainless steel The primary diaphragm is constructed of PTFE All wetted sealing o rings are PTFE encapsulated FKM on the UPII The standard air distribution system is used on the UPII All o rings used in the pump are of a special material and should only be replaced with...

Page 19: ... the seat and seat o ring from the water chamber for further inspection If swelling cracking or other damage is apparent these parts must be replaced Step 4 Loosen and remove clamp bands from around the inlet manifold Step 5 Lift center section off of the inlet mani fold It is now possible to inspect the outboard o rings on the inlet manifold Step 6 Place center section upside down on a flat surfa...

Page 20: ...stic P1 utilizes a revolutionary Pro Flo air distribution system A 13 mm 1 2 air inlet connects the air supply to the center section Proprietary composite seals reduce the coefficient of friction and allow the P1 to run lube free Constructed of acetal or polypropylene the Pro Flo air distribution system is designed to perform in on off non freezing non stalling tough duty applications NOTE Replace...

Page 21: ...ing snap ring on both sides of center section with snap ring pliers Step 7 Remove pilot spool sleeve from center section Step 8 With o ring pick gently remove the o ring from the opposite side of the center hole cut on the spool Gently remove the pilot spool from sleeve and inspect for nicks or gouges and other signs of wear Replace pilot sleeve assembly or outer sleeve o rings if necessary During...

Page 22: ...a proper sealing surface This is most easily accomplished by placing them on a flat surface prior to tightening their clamp bands to the desired torque see this page for torque specs Be sure to tighten outer pistons simultaneously on PTFE fitted pumps to ensure proper torque values Ensure proper mating of liquid chambers to manifolds prior to tightening vertical bolts Overhang should be equal on b...

Page 23: ...he adhesive strip remains attached to the PTFE tape and is not removed with the adhesive covering Step 2 Starting at any point place the PTFE tape directly on top of the diaphragm bead Press lightly on the tape to ensure that the adhesive holds it in place during assembly Do not stretch the tape during placement on the diaphragm bead Step 3 The end of the tape should overlap approximately 13 mm 1 ...

Page 24: ...WIL 10140 E 08 Wilden 24 Exploded View and Parts Listing P1 PLASTIC RUBBER FITTED EXPLODED VIEW Section 8 ...

Page 25: ... 01 6802 08 17 Inner Piston 2 01 3711 08 01 3711 08 18 Outer Piston 2 01 4570 20 500 01 4570 20 500 19 Liquid Chamber 2 01 5000 20 01 5000 21 20 Manifold Tee Section 2 01 5160 20 01 5160 21 21 Inlet Manifold Elbow 2 01 5220 20 01 5220 21 22 Discharge Manifold Elbow 2 01 5230 20 01 5230 21 23 Screw SHCS Chamber Bolt 4 01 6080 03 01 6080 03 24 Vertical Bolt Washer 4 01 6730 03 01 6730 03 25 Vertical...

Page 26: ...WIL 10140 E 08 Wilden 26 Exploded View and Parts Listing P1 PLASTIC PTFE FITTED EXPLODED VIEW ...

Page 27: ...Chamber 2 01 5000 20 01 5000 20 01 5000 21 01 5000 21 20 Manifold Tee Section 2 01 5160 20 01 5160 20 01 5160 21 01 5160 21 21 Inlet Manifold Elbow 2 01 5220 20 01 5220 20 01 5220 21 01 5220 21 22 Discharge Manifold Elbow 2 01 5230 20 01 5230 20 01 5230 21 01 5230 21 23 Screw SHCS Chamber Bolt 4 01 6080 03 01 6080 05 01 6080 03 01 6080 05 24 Vertical Bolt Washer 4 01 6730 03 01 6730 05 01 6730 03 ...

Page 28: ... 53 Wil Flex 01 1010 58 01 1080 58 00 1260 58 00 1260 58 Saniflex 01 1010 56 01 1080 56 01 1200 56 01 1300 56 PTFE3 01 1010 55 01 1080 55 PTFE with integral piston 01 1030 55 PVDF 01 1120 21 500 PTFE Encapsulated FKM 01 1205 60 01 1300 60 500 1Must be used with part number 01 5010 21 500 PTFE diaphragms require Neoprene back up diaphragms P N 01 1060 51 P1 Ultrapure pump series require high temp B...

Page 29: ...WIL 10140 E 08 Wilden 29 Notes ...

Page 30: ...WIL 10140 E 08 Wilden 30 Notes ...

Page 31: ...WIL 10140 E 08 Wilden Notes ...

Page 32: ...d Terrace CA 92313 5651 USA P 1 909 422 1730 F 1 909 783 3440 psgdover com Where Innovation Flows PSG reserves the right to modifythe information and illustrations contained in this document without prior notice This is a non contractual document 05 2018 ...

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