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Dover PSG C100, Installation, Operation & Maintenance Manual

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Dover PSG C100 Installation, Operation & Maintenance Manual Download Page 19

ALF-13250-E-01

All-Flo

19

PARTS LIST - 

CLAMPED PLASTIC

C100-*P*-****-***

ITEM 

DESCRIPTION 

QTY  PUMP MODEL 

PART NO. 

MATERIAL

1 

AIR VALVE END PLUG 

1 

ALL MODELS  

11703-60 

Polypropylene

2 

AIR VALVE SPOOL 

1 

ALL MODELS 

10407-31 

Acetal

3 

GASKET, INNER 

1 

ALL MODELS 

12103-11 

Nitrile

4 

GASKET, OUTER 

1 

ALL MODELS 

12109-11 

Nitrile

5 

SHUTTLE PLATE 

1 

ALL MODELS 

10403-77 

Ceramic

6 

SHUTTLE 

1 

ALL MODELS 

10409-00 

Special

7 

AIR VALVE BODY 

1 

ALL MODELS 

11608-60 

Polypropylene

8 

FLAT WASHER (1/4”) 

4 

ALL MODELS (NON-PTFE COATED) 

12300-26 

Stainless Steel

10 

LOCK WASHER (1/4”) 

4 

ALL MODELS (NON-PTFE COATED) 

12350-26 

Stainless Steel

11 

CAP SCREW (1/4” X 5”) 

4 

ALL MODELS (NON-PTFE COATED) 

12512-26 

Stainless Steel

12  

AIR FLOW CONTROL 

1 

OPTIONAL 

13400-30 

Brass 

 

(Optional) 

  

13408-51 PVC

13 

DIAPHRAGM ROD (Short) 

1 

ALL MODELS 

* 

Stainless Steel

14 

END SPACER (Pilot Sleeve) 

2 

ALL MODELS 

10204-40 

Polypropylene

15 

DIAPHRAGM ROD (Long) 

1 

ALL MODELS 

* 

Stainless Steel

16 

CLAMP, CHAMBER 

2 

ALL MODELS (NON-PTFE COATED) 

12902-26 

Stainless Steel 

 

(Complete with fasteners)

17 

HEX NUT (5/16” - 18) 

8 

ALL MODELS (NON-PTFE COATED) 

12601-26 

Stainless Steel

19 

CARRIAGE BOLT (5/16” X 1-1/2”)  8 

ALL MODELS (NON-PTFE COATED) 

12509-26 

Stainless Steel

20 

CLAMP, MANIFOLD 

4 

ALL MODELS (NON-PTFE COATED) 

12903-26 

Stainless Steel 

 

(Complete with fasteners)

21 

MANIFOLD, NPT THREADS 

2 

C100-NPP-****-*** 

10506-40 

Polypropylene 

 

 

 C100-NPK-****-*** 

10506-56 PVDF 

 

MANIFOLD, BSP THREADS 

 

C100-BPP-****-*** 

10509-40 

Polypropylene 

 

 

 C100-BPK-****-*** 

10509-56 PVDF

22 

O-RING (Valve Seat) 

4 

C100-*PP-***N-*** 

11910-11 

Nitrile 

 

 

 C100-*PP-***V-*** 

11910-13 FKM 

 

 

 C100-*PP-***E-*** 

11910-15 EPDM 

 

 

 C100-*PK-***V-*** 

11912-13 FKM 

 

 

 C100-*PK-***E-*** 

11912-15 EPDM 

 

 

 C100-*PK-***T-*** 

11912-17 PTFE 

 

 

4 EA  C100-*PP-***T-*** (Twin O-Rings) 

11946-17 

PTFE 

 

 

4 EA  C100-*PP-***T-*** (Twin O-Rings) 

11953-17 

PTFE

23 

SUCTION ELBOW 

2 

C100-*PP-****-*** 

10801-40 

Polypropylene 

 

 

 C100-*PK-****-*** 

10801-56 PVDF

24 

HEX NUT (3/8” - 16) 

4 

ALL MODELS (NON-PTFE COATED) 

12602-26 

Stainless Steel

25 

FLAT WASHER (3/8”) 

8 

ALL MODELS (NON-PTFE COATED) 

12303-26 

Stainless Steel

26 

VALVE SEAT 

4 

C100-*P*-**3*-*** 

10901-26 

Stainless Steel 

 

 

 C100-*P*-**P*-*** 

10901-40 Polypropylene 

 

 

 C100-*P*-**K*-*** 

10901-56 PVDF 

 

 

 

C100-*PP-**PT-*** (Twin O-Rings) 

10931-40 

Polypropylene

27  BALL 

4 C100-*P*-*V**-*** 

11002-13  FKM 

 

 

 C100-*P*-*G**-*** 

11002-19 Geolast

®

 

 

 

 C100-*P*-*S**-*** 

11002-23 Santoprene

® 

 

 

 

C100-*P*-*3**-*** 

11002-26 

Stainless Steel 

 

 

 C100-*P*-*T**-*** 

11002-45 PTFE

Summary of Contents for PSG C100

Page 1: ...IOM INSTALLATION OPERATION MAINTENANCE C100 PLASTIC 1 INCH AIR OPERATED DOUBLE DIAPHRAGM PUMP ...

Page 2: ... 5 PERFORMANCE CURVES RUBBER TPE AND PTFE DIAPHRAGMS 7 SECTION 6 INSTALLATION INSTALLATION 8 9 TROUBLESHOOTING 10 OPERATION 11 MAINTENANCE 11 SECTION 7 REPAIR AND ASSEMBLY PUMP WET END REMOVAL 12 13 AIR VALVE REMOVAL 14 15 PILOT VALVE REMOVAL 16 17 TORQUE SPECIFICATIONS 17 SECTION 8 EXPLODED VIEWS AND PARTS LISTS 18 20 SECTION 9 ELASTOMERS AND REPAIR KITS 21 SECTION 10 WARRANTY AND REGISTRATION 22...

Page 3: ...C to 121 C Nylon 0 F to 200 F 18 C to 93 C Temperature limits are solely based upon mechanical stress and certain chemicals will reduce the maximum operating temperature The allowable temperature range for the process fluid is determined by the materials in contact with the fluid being pumped Consult a chemical resistance guide for chemical compatibility and a more precise safe temperature limit A...

Page 4: ...E Coated Stainless Steel Hardware Premium Muffler Grounding Lug Installed Note Equipment must be grounded to achieve ATEX rating it is recommended to configure the pump with a grounding lug option for ATEX applications SPECIAL OPTION OTHER 0 Standard 1 Cycle Counter Valve 2 Solenoid Adaptor Valve 110 50 Volt AC 120 60 Volt AC DIN 43650B Connector 3 Solenoid Adaptor Valve 110 50 Volt AC 120 60 Volt...

Page 5: ...directs pressurized air behind the left diaphragm causing the left diaphragm to move outward to the left Since both the left diaphragm and the right diaphragm are connected via a diaphragm rod when the left diaphragm moves to the left the right diaphragm through the action of the diaphragm rod moves to the left also When the diaphragm on the left side moves outward the left discharge ball moves up...

Page 6: ...ALF 13250 E 01 All Flo 6 1 PUMP DIMENSIONS CLAMPED PLASTIC SECTION 4 ...

Page 7: ... Lift Wet 26 ft H2 O 7 9 m H2 O Weight Polypropylene 19 lbs 8 6 kg Weight PVDF 22 lbs 9 9 kg Air Inlet 1 4 FNPT Liquid Inlet FNPT FBSPT 1 Liquid Outlet FNPT FBSPT 1 Height 15 00 381 mm Width 12 00 305 mm Depth 11 56 293 mm 5 SECTION Flow rates indicated on the chart s shown were determined by pumping water at flooded suction For optimum life and performance pumps should be specified so that daily ...

Page 8: ...ation it is recommended to pipe the exhaust air above the liquid source In the event of a diaphragm failure this will reduce or eliminate the possibility of liquid discharging through the exhaust onto the ground LOCATION Ensure that the pump is installed in an accessible location in order to facilitate future service and maintenance AIR Ensure that the air supply is sufficient for the volume of ai...

Page 9: ...ALF 13250 E 01 All Flo 9 SUGGESTED INSTALLATION This illustration is a generic representation of an air operated double diaphragm pump ...

Page 10: ...d Suction valve closed Suction line plugged No liquid in the suction tank Suction lift excessive Debris stuck in valves Excessive wear of check valves Air leak on suction side with suction lift Pump Cycles with Closed Discharge Valve Debris stuck in check valve Excessive wear of check valves Pump Running Slowly Not Steady Air compressor undersized Leak in air supply Air line filter regulator or ne...

Page 11: ...and the pump Do not use valves for flow control on the suction side of the pump Closing or partially closing a liquid suction valve restrict the suction line and may cause damage to the diaphragms Suction strainers may be employed to reduce or eliminate larger solids but routine maintenance is necessary in order to prevent a restriction on the suction MAINTENANCE Due to the unique nature of each a...

Page 12: ... One Wrench 7 16 Inch 2 Two Wrenches Inch 3 Two Wrenches 9 16 Inch 4 One Wrench 5 8 Inch 5 Two Wrenches 7 8 Inch WARNING Prior to servicing the pump ensure that the air and fluid lines are closed and disconnected While wearing personal protective equipment flush drain and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmosphere is present ...

Page 13: ...bly will facilitate ease of assembly When positioning band clamps use soapy water or a compatible lubricat ing spray on the inside of band clamps to aid assembly Tap with a mallet on the outside of clamp to help position the clamp while tightening the fasteners The band clamp fasteners and cap screws are stainless steel To prevent galling always apply an anti seize compound to the thread Note When...

Page 14: ...sure that the air and fluid lines are closed and disconnected While wearing personal protective equipment flush drain and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmosphere is present STEP 4 Remove the Shuttle Plate from the main Air Valve Assembly Note The smooth shinny side of the shuttle plate should be toward the shuttle car STEP...

Page 15: ... During assembly ensure that the open side of the lip seals are both facing each other inward Install the shuttle plate with the smooth shinny side toward the shuttle car Lubrication of the air valve assembly with a non synthetic lubricant is recommended Magna Lube or Magna Plate are recommended for assembly lubrication see detailed parts list for ordering information Note that if the lip seals ar...

Page 16: ...driver Phillips 2 2 Two Wrenches 7 16 Inch WARNING Prior to servicing the pump ensure that the air and fluid lines are closed and disconnected While wearing personal protective equipment flush drain and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmosphere is present STEP 4 Remove three Inner Spacers Pilot Sleeve and four O Rings Pilot ...

Page 17: ...ecommended for assembly lubrication see detailed parts list for ordering information TORQUE SPECIFICATION CHART RECOMMENDED TORQUE SPECIFICATIONS 1 Pumps Band Clamps Manifolds 80 in lbs 9 04 N m Band Clamps Chambers 16 7 ft lbs 22 6 N m Chamber Bolts 20 in lbs 2 26 N m Air Valve Bolts 40 in lbs 4 52 N m Diaphragm Plates 165 in lbs 18 6 N m Note Always torque the chamber clamps prior to the manifol...

Page 18: ...ALF 13250 E 01 All Flo 18 EXPLODED VIEW PARTS LIST C100 SP CLAMPED PLASTIC SECTION 8 ...

Page 19: ...asteners 17 HEX NUT 5 16 18 8 ALL MODELS NON PTFE COATED 12601 26 Stainless Steel 19 CARRIAGE BOLT 5 16 X 1 1 2 8 ALL MODELS NON PTFE COATED 12509 26 Stainless Steel 20 CLAMP MANIFOLD 4 ALL MODELS NON PTFE COATED 12903 26 Stainless Steel Complete with fasteners 21 MANIFOLD NPT THREADS 2 C100 NPP 10506 40 Polypropylene C100 NPK 10506 56 PVDF MANIFOLD BSP THREADS C100 BPP 10509 40 Polypropylene C100...

Page 20: ...6 X 1 2 12 ALL MODELS NON PTFE COATED 12510 26 Stainless Steel 39 GASKET Muffler Plate 1 ALL MODELS 12102 10 Nitrile Fiber 40 HEX NUT 1 4 20 4 ALL MODELS NON PTFE COATED 12600 26 Stainless Steel 41 INTERMEDIATE 1 ALL MODELS 11517 60 Polypropylene 42 O RING End Spacer 2 ALL MODELS 11923 11 Nitrile 43 LIP SEAL Air Valve 2 ALL MODELS 12003 76 Nitrile 44 O RING Air Valve End Plug 1 ALL MODELS 11913 11...

Page 21: ...GEOLAST is an injection molded thermoplastic material with characteristics similar to Nitrile Has excellent abrasion resistance Temperature range 10 F to 180 F 12 C to 82 C EPDM is a general purpose elastomer with good resistance to many acids and bases Temperature range 40 F to 280 F 40 C to 138 C SANTOPRENE is an injection molded material with characteristics similar to EPDM Has excellent abrasi...

Page 22: ...NTIES WHETHER EXPRESS IMPLIED OR ORAL INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTIES OTHERWISE ARISING FROM A COURSE OF DEALING OR TRADE All Flo will not in ANY event be liable for any loss of profit interruption of business or any other special consequential or incidental damages suffered or sustained by Custom...

Page 23: ...ALF 13250 E 01 All Flo 23 NOTES ...

Page 24: ...designing and manufacturing the highest quality product available to industry Since the beginning in 1986 All Flo engineers have used their extensive knowledge of today s engineered materials advanced air system logic and manufacturing techniques to develop the superior group of lube free air operated diaphragm pumps found in this catalog Every pump is performance engineered and quality built to p...

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