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2.OO installation & operation

2.O1 Installation & Start-up

Fluid Filter (Required)

Install a filter of 140 mesh (104 micron) or finer depending 
on your fluid quality to prolong the working life of the 
injector and for the warranty to be valid. Hydro Systems 
recommends a Twist II Clean

®

 filter that can be ordered with 

your injector. 

Mounting Injector

Securely fasten your injector to a solid object such as a wall or 
in a cold fluid line. Note arrow on injector indicates fluid flow. 

Backflow Preventor (Recommended)

Install one that meets local code requirements.

Pressure Safety Release Device (Recommended)

Prevents pressure from exceeding specifications of the unit.

Bypass Valve Set-up (Recommended)

Allows the injector to be taken off-line for maintenance 
or storage when not in use.

Fluid-Hammer Arrester (Recommended)

Prevents fluid-hammer damage to the injector when 
operating quick closing solenoid, pneumatic or hand-
operated ball valves on the fluid system. 

Anti-Siphon Valve (Optional)

To prevent solution from being siphoned out (from the 
solution container) into the feed lines when the upstream 
valve is shut off. The anti-siphon valve must be installed on 
the downstream outlet. 

Additional Siphoning Prevention

Place solution container on a level below the injector suction 
tube fitting. Using the inlet side as a shut-off valve could cause 
full strength solution to siphon into the feed line.
 

Solution Container

Use any size container. A lid or cover is recommended. 
To connect your solution container, gently push the end of 
the suction tube onto the bottom of the suction tube fitting 
assembly. Place the filter into the solution container at least 
2" (5 cm) from the bottom and fill with at least 2" (5 cm) of 
chemical solution.

Never Use Petroleum Based Lubricants

The injector is shipped with a thin coat of silicone around 
the seals for ease-of-assembly. Petroleum based lubricants 

such as Vaseline

©

, baby oil, WD40

©

, or motor oil on 

the O-rings or any part of the injector should never be 
used as this can cause particles to adhere and clog or 
damage the injector.

Check System for Leaks and Start-Up Procedures

Open the bypass valve (A), close inlet valve (B) and outlet valve 
(C) to prevent fluid flow into the injector. SLOWLY turn on the 
main fluid line. Run fluid flows between 5 -10 gpm (1100-2200 
l/hr) through the plumbing system. Turn on all of the valves 
located downstream from your injector to release trapped air. 
SLOWLY turn on the inlet valve (B). Open the outlet valve (C) 
and close valve (A). As fluid travels through the injector, you 
will hear a “clicking” sound. Check for leaks and correct 
if necessary.

2.O2 Suggested Installation

A

B

C

Summary of Contents for HYDRO AquaBlend Xtreme

Page 1: ...user manual AquaBlend Xtreme ...

Page 2: ......

Page 3: ...ration 8 3 OO maintenance 3 01 General Maintenance Tips Schedule 9 3 02 Routine Maintenance Instructions 10 4 OO troubleshooting 4 01 New Install Troubleshooting Table 11 4 02 Injector in Operation or After Scheduled Maintenance Troubleshooting Table 11 5 OO injector repair parts 5 01 Body and Piston 12 5 02 Lower End Parts 0 2 2 13 5 03 Lower End Parts 0 78 5 14 6 OO warranty and contact 6 01 Lim...

Page 4: ...aintaining your equipment reassemble equipment according to instruction procedures Be sure all components are firmly screwed or latched into position equipment clean to maintain proper operation only to water tap outlets 5 PSI Minimum 90 PSI Maximum and Maximum water temperature 100 F if the unit is used to fill a sink or the discharge hose can be placed into a sink The unit must be mounted so tha...

Page 5: ... 500 1 50 Model 0 78 5 1 128 1 20 Pipe Coupling 3 4 npt ght bsp Housing PVDF Dosing Accuracy 10 of ratio Repeatability 5 Pressure Loss Available on request Maximum Temperature 100 F 38 C Minimum Temperature 34 F 1 C Maximum vertical suction of concentrate 13 Feet 396 Centimeters Maximum horizontal suction of concentrate 49 Feet 1493 Centimeters Self Priming Yes Seal Material Available Engineered F...

Page 6: ...irt debris and other contaminants in the solution container may cause excessive wear to the unit Fluid Temperature Min 34 F 1 C Max 100 F 38 C Maximum Fluid Pressure 90 psi 6 2 bar Install a pressure regulator and or pressure relief valve to ensure operating pressure does not exceed the maximum specification Before Removing An Injector From The System Release fluid pressure While the system is in ...

Page 7: ...e solution container on a level below the injector suction tube fitting Using the inlet side as a shut off valve could cause full strength solution to siphon into the feed line Solution Container Use any size container A lid or cover is recommended To connect your solution container gently push the end of the suction tube onto the bottom of the suction tube fitting assembly Place the filter into t...

Page 8: ... 5 for your model Change Feed Injection Rate The feed rate on the injector is adjustable EVEN WHILE OPERATING AND UNDER PRESSURE To change feed rate see Fig 1 and Fig 2 1 Lift lock ring Fig 1 2 Rotate Ratio Adjuster Sleeve Fig 2 up or down to the desired setting Use arrows at top of the Ratio Adjuster Sleeve to line up with the desired feed rate on the sleeve 3 Return ring to lock position by push...

Page 9: ...g in fresh water Replace if necessary Keep filter screen off bottom of solution container to prevent dirt and precipitate from clogging filter Clean Inlet Filter Clean or replace inlet filter as required to increase the life of the unit as well as reduce pressure loss Bypass Injector When not in use place the injector in bypass mode by using the three valve bypass Storage For extended storage rins...

Page 10: ...place shaft Step 6 Place new motor piston carefully into pump body and replace lid Step 5 Remove motor piston from pump body Step 7 Place shaft into the motor piston Step 9 Replace lower end assembly and lid onto the pump body Ensure o ring is still in the lid before putting it back on Step 4 Hold body firmly and unscrew the lid If lid is tight use 1 25 mm socket to loosen Step 8 Rotate shaft 90 t...

Page 11: ...ing the bleeder button in until water comes out Set valve to the closed position Replace Motor Piston assembly Clean fluid filter Ensure mesh size is correct for proper filtration Clean filter Replace Motor Piston assembly Clean fluid filter Replace body and piston 2 Clicking sound No suction of solution a Cracked or loose suction hose b Dosage gasket worn or installed incorrectly c Suction tube o...

Page 12: ...unting bracket kit 2 HYD017200XT Kit H Motor piston replacement 3 HYD102601NPT HYD102601BSP Body NPT PVDF AquaBlend Xtreme Body BSP PVDF AquaBlend Xtreme 1 2 3 5 O1 Body and Piston Exploded Parts Diagram Service Parts List 5 OO injector repair parts ...

Page 13: ...017211XT Kit B Wear kit 3 HYD017213XT Kit D Check valve kit 4 HYD017214XT Kit E Wear parts maintenance kit 5 HYD017216XT Kit G Complete lower end kit 1 2 3 5 O2 lower end parts O 2 2 exploded parts diagram Service Parts List 5 OO injector repair parts continued 1 2 3 4 5 ...

Page 14: ...escription 1 HYD017220XT Kit A Dosage gasket kit 2 HYD017221XT Kit B Wear kit 3 HYD017223XT Kit D Check valve kit 4 HYD017224XT Kit E Wear parts maintenance kit 5 HYD17226XT Kit G Complete lower end kit Service Parts List 5 OO injector repair parts continued 1 2 3 4 5 ...

Page 15: ...fective in material or workmanship from the date of purchase for the following periods 1 Year Covers your unit from manufacturing and material defects only Hydro Systems products are warranted to be free from defects in materials and workmanship for the above time frames Hydro Systems will at its sole option repair or replace any component that fails in normal use Any repairs made under warranty s...

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