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1.OO overview

Safety Precautions

           

WARNING! 

Please read precautions thoroughly before operation. Meet all applicable local codes and regulations.

THANK YOU FOR YOUR INTEREST IN OUR PRODUCTS

Please use this equipment carefully and observe all warnings and cautions.

 

 

protective clothing and eyewear when dispensing chemicals or other materials or when working in the

 

 

vicinity of all chemicals, filling or emptying equipment, or changing metering tips.

 

 

observe safety and handling instructions of the chemical manufacturer.

 

 

direct discharge away from you or other persons or into approved containers.

 

 

dispense cleaners and chemicals in accordance with manufacturer’s instructions. Exercise CAUTION when

  maintaining 

your 

equipment.

 

 

reassemble equipment according to instruction procedures. Be sure all components are firmly screwed or

  latched 

into 

position.

 

 

equipment clean to maintain proper operation.

 

 

only to water tap outlets (5 PSI Minimum, 90 PSI Maximum and Maximum water temperature 100° F).

 

 

if the unit is used to fill a sink, or the discharge hose can be placed into a sink. The unit must be mounted

 

 

so that the bottom of the cabinet is above the overflow rim of the sink

           

WEAR

ALWAYS

KEEP

NOTE

ATTACH

1.O1 Package Contents 

 

 

 

 

1) AquaBlend Xtreme Injector

   HYD117947XT 2 % ADJ, NPT

   HYD117948XT 5 % ADJ, NPT

   HYD117957XT 2 % ADJ, BSP

   HYD117958XT 5 % ADJ, BSP

2) Quick Start Guide (P/N HYD9006170)

3) Accessory Kit (Mounting brackets and hardware)

4) Dosage Gasket kit

   (P/N HYD17210 2%)

   (P/N HYD17220 5%)

5) Mounting Bracket (P/N HYD195008)

6) Mounting Pins (P/N HYD004014 x2)

7) Suction Tube with Filter 

   (P/N HYD10095359 2%)

   (P/N HYD10095356 5%)

Summary of Contents for HYDRO AquaBlend Xtreme

Page 1: ...user manual AquaBlend Xtreme ...

Page 2: ......

Page 3: ...ration 8 3 OO maintenance 3 01 General Maintenance Tips Schedule 9 3 02 Routine Maintenance Instructions 10 4 OO troubleshooting 4 01 New Install Troubleshooting Table 11 4 02 Injector in Operation or After Scheduled Maintenance Troubleshooting Table 11 5 OO injector repair parts 5 01 Body and Piston 12 5 02 Lower End Parts 0 2 2 13 5 03 Lower End Parts 0 78 5 14 6 OO warranty and contact 6 01 Lim...

Page 4: ...aintaining your equipment reassemble equipment according to instruction procedures Be sure all components are firmly screwed or latched into position equipment clean to maintain proper operation only to water tap outlets 5 PSI Minimum 90 PSI Maximum and Maximum water temperature 100 F if the unit is used to fill a sink or the discharge hose can be placed into a sink The unit must be mounted so tha...

Page 5: ... 500 1 50 Model 0 78 5 1 128 1 20 Pipe Coupling 3 4 npt ght bsp Housing PVDF Dosing Accuracy 10 of ratio Repeatability 5 Pressure Loss Available on request Maximum Temperature 100 F 38 C Minimum Temperature 34 F 1 C Maximum vertical suction of concentrate 13 Feet 396 Centimeters Maximum horizontal suction of concentrate 49 Feet 1493 Centimeters Self Priming Yes Seal Material Available Engineered F...

Page 6: ...irt debris and other contaminants in the solution container may cause excessive wear to the unit Fluid Temperature Min 34 F 1 C Max 100 F 38 C Maximum Fluid Pressure 90 psi 6 2 bar Install a pressure regulator and or pressure relief valve to ensure operating pressure does not exceed the maximum specification Before Removing An Injector From The System Release fluid pressure While the system is in ...

Page 7: ...e solution container on a level below the injector suction tube fitting Using the inlet side as a shut off valve could cause full strength solution to siphon into the feed line Solution Container Use any size container A lid or cover is recommended To connect your solution container gently push the end of the suction tube onto the bottom of the suction tube fitting assembly Place the filter into t...

Page 8: ... 5 for your model Change Feed Injection Rate The feed rate on the injector is adjustable EVEN WHILE OPERATING AND UNDER PRESSURE To change feed rate see Fig 1 and Fig 2 1 Lift lock ring Fig 1 2 Rotate Ratio Adjuster Sleeve Fig 2 up or down to the desired setting Use arrows at top of the Ratio Adjuster Sleeve to line up with the desired feed rate on the sleeve 3 Return ring to lock position by push...

Page 9: ...g in fresh water Replace if necessary Keep filter screen off bottom of solution container to prevent dirt and precipitate from clogging filter Clean Inlet Filter Clean or replace inlet filter as required to increase the life of the unit as well as reduce pressure loss Bypass Injector When not in use place the injector in bypass mode by using the three valve bypass Storage For extended storage rins...

Page 10: ...place shaft Step 6 Place new motor piston carefully into pump body and replace lid Step 5 Remove motor piston from pump body Step 7 Place shaft into the motor piston Step 9 Replace lower end assembly and lid onto the pump body Ensure o ring is still in the lid before putting it back on Step 4 Hold body firmly and unscrew the lid If lid is tight use 1 25 mm socket to loosen Step 8 Rotate shaft 90 t...

Page 11: ...ing the bleeder button in until water comes out Set valve to the closed position Replace Motor Piston assembly Clean fluid filter Ensure mesh size is correct for proper filtration Clean filter Replace Motor Piston assembly Clean fluid filter Replace body and piston 2 Clicking sound No suction of solution a Cracked or loose suction hose b Dosage gasket worn or installed incorrectly c Suction tube o...

Page 12: ...unting bracket kit 2 HYD017200XT Kit H Motor piston replacement 3 HYD102601NPT HYD102601BSP Body NPT PVDF AquaBlend Xtreme Body BSP PVDF AquaBlend Xtreme 1 2 3 5 O1 Body and Piston Exploded Parts Diagram Service Parts List 5 OO injector repair parts ...

Page 13: ...017211XT Kit B Wear kit 3 HYD017213XT Kit D Check valve kit 4 HYD017214XT Kit E Wear parts maintenance kit 5 HYD017216XT Kit G Complete lower end kit 1 2 3 5 O2 lower end parts O 2 2 exploded parts diagram Service Parts List 5 OO injector repair parts continued 1 2 3 4 5 ...

Page 14: ...escription 1 HYD017220XT Kit A Dosage gasket kit 2 HYD017221XT Kit B Wear kit 3 HYD017223XT Kit D Check valve kit 4 HYD017224XT Kit E Wear parts maintenance kit 5 HYD17226XT Kit G Complete lower end kit Service Parts List 5 OO injector repair parts continued 1 2 3 4 5 ...

Page 15: ...fective in material or workmanship from the date of purchase for the following periods 1 Year Covers your unit from manufacturing and material defects only Hydro Systems products are warranted to be free from defects in materials and workmanship for the above time frames Hydro Systems will at its sole option repair or replace any component that fails in normal use Any repairs made under warranty s...

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