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Service Manual

TC1 TOOL CHANGER

1

Rev. A

24 Nov 2020

Contents

Product Specification .................................................................................................................................... 2

1.

Product Safety ...................................................................................................................................... 3

2.

Lubrication and Maintenance ................................................................................................................ 5

•

Master Plate ...................................................................................................................................... 5

•

Master Plate Pneumatic O-Ring Seal Replacement ......................................................................... 6

•

Tool Plate .......................................................................................................................................... 7

•

Accessories and Maintenance Kits ................................................................................................... 8

•

Lubrication Faces .............................................................................................................................. 8

3.

Electric Modules .................................................................................................................................... 9

•

Electric Module Replacement .......................................................................................................... 9

•

Electric Module O-Ring Seal Replacement .................................................................................... 10

•

Electric Module Connector Pin Inspection ..................................................................................... 11

4.

Troubleshooting Problems .................................................................................................................. 12

5.

Document Revision History ................................................................................................................. 12

1

TC1

Service Manual

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Summary of Contents for DESTACO TC1 Series

Page 1: ...lity to deliver this information to the end user of the DESTACO CAMCO product Failure to deliver this could result in your liability for injury to the user or damage to the machine For copies of this manual call your Customer Service Representative at 1 800 645 5207 TC1 Series Service Manual ...

Page 2: ......

Page 3: ...Plate 5 Master Plate Pneumatic O Ring Seal Replacement 6 Tool Plate 7 Accessories and Maintenance Kits 8 Lubrication Faces 8 3 Electric Modules 9 Electric Module Replacement 9 Electric Module O Ring Seal Replacement 10 Electric Module Connector Pin Inspection 11 4 Troubleshooting Problems 12 5 Document Revision History 12 1 TC1 Service Manual ...

Page 4: ...he personal protective equipment PPE described below must be provided by the unit owner and be worn by the responsible operating personnel when working with the unit Wear safety shoes Wear safety goggles Product Specification The TC1 series product ratings can be found in our catalog at www destaco com Operating the tool changer or accessories outside the parameters specified may result in damage ...

Page 5: ...rather than a vertical direction FAILURE TO FOLLOW THIS PROCEDURE MAY RESULT IN THE TOOL FREE FALLING DUE TO GRAVITY AND MAY RESULT IN DAMAGE TO THE UNIT AND OR PERSONAL INJURY Fig 1 Use additional caution if it is necessary to decouple the tool plate in the vertical orientation see Fig 2 DEPRESSING THE RELEASE BUTTON IN THE VERTICAL ORIENTATION MAY RESULT IN THE TOOL FREE FALLING DUE TO GRAVITY A...

Page 6: ... would cause the tool plate to free fall in the event of an inadvertent decoupling Operating in the orientation shown below may result in unintentional decoupling if the user overloads the tool changer or in high vibration conditions UNINTENTIONAL DECOUPLING MAY RESULT IN THE TOOL FREE FALLING DUE TO GRAVITY AND MAY RESULT IN DAMAGE TO THE UNIT AND OR PERSONAL INJURY Fig 3 G 4 TC1 Service Manual ...

Page 7: ... Rev A 24 Nov 2020 2 Lubrication and Maintenance Master Plate Fig 5 TABLE 1 ITEM DESCRIPTION QTY 1 MASTER PLATE TC1 050M XX 1 2 O RING 2X5 4 3 M6 x 12MM DOWEL 1 4 M6 SHCS 12MM LG PATCH LOCK 4 5 5MM HEX KEY WRENCH 1 5 TC1 Service Manual ...

Page 8: ...ay result in electric shock and personal injury WHILE SERVICE OR MAINTENANCE WORK SHOULD NEVER BE DONE WITH THE TOOL CHANGER CONNECTED TO A POWER SOURCE by way of example electric shock may result where maintenance or service work involves the use of metallic tools or other electrical conducting materials particularly when addressing the O Rings 2 A seal replacement kit Part No SLKT 480 is availab...

Page 9: ...ov 2020 Tool Plate Fig 6 TABLE 2 ITEM DESCRIPTION QTY 1 TOOL PLATE TC1 050T XX 1 2 M5 x 8MM DOWEL 2 3 M3 x 6MM DOWEL 2 4 M3 SHCS 10MM LG PATCH LOCK 4 5 M5 SHCS 8MM LG PATCH LOCK 4 6 5MM HEX KEY WRENCH 1 7 4MM HEX KEY WRENCH 1 7 TC1 Service Manual ...

Page 10: ... MODULE TC1 E01T P01 PNP MAGNETO RESISTIVE 4MM SENSING MODULE TC1 E01T N01 NPN MAGNETO RESISTIVE 4MM SENSING MODULE TC1 050H 01 TOOL HOLDER M6 MOUNTING Lubrication Faces 1 Master Plate Lightly lubricate the ways and O Rings on the master plate as shown with oil as needed TC1 050M XX Fig 7 2 Tool Plate Lightly lubricate the ways on the tool plate as shown with oil as needed TC1 050T XX Fig 8 1 2 3 ...

Page 11: ...cting the electrical connector and unscrewing the M3 screws using 2 5mm hex key wrench see Fig 9 or Fig 10 3 Place the new electric module in the same position apply Loctite 242 243 or equivalent to the screws and tighten to 0 9 Nm using the 2 5mm hex key wrench Reconnect the electrical connector Fig 9 TABLE 4 ITEM PART NUMBER DESCRIPTION COMPATIBILITY 1 TC1 E01M C01 8 PIN M8 SOCKET ELECTRICAL PAS...

Page 12: ...esult where maintenance or service work involves the use of metallic tools or other electrical conducting materials particularly when addressing the O Rings 2 A seal replacement kit Part No SLKT 480 is available refer Table 3 on Page 8 3 Carefully remove the O Ring and any residual glue without damaging the module surface or O Ring grooves 4 Add a small amount of glue to the seal groove of the mas...

Page 13: ...f there is any contamination use a nylon brush to clean the connector pins and socket 3 If there is any damage such as bent broken corroded or missing pins the module must be replaced Fig 12 Fig 13 MASTER ELECTRICAL MODULE O RING MASTER PLATE O RING MASTER ELECTRICAL MODULE TOOL PLATE TOOL ELECTRICAL MODULE CONNECTOR PIN MASTER ELECTRICAL MODULE MASTER PLATE CONNECTOR SOCKET 11 TC1 Service Manual ...

Page 14: ...O Rings missing Contamination of O Rings Pneumatic fittings loose or damaged Electrical module not working Debris present Connector pin damaged Tool plate not coupled properly Cable pinched damaged Electrical module contaminated O Ring seal damaged Excess humidity Environmental contaminants 5 Document Revision History TABLE 5 REVISION ECN DESCRIPTION DATE BY A INITIAL RELEASE 17 11 2020 SB 12 TC1 ...

Page 15: ...13 TC1 Service Manual ...

Page 16: ...is Tel 1 800 645 5207 Customer Service camco destaco com Red Wing Minnesota Central Research Laboratories Tel 651 385 2142 Customer Service sales centres com ASIA Thailand Tel 66 2 326 0812 Customer Service info destaco com China Tel 86 21 6081 2888 Customer Service china destaco com India Tel 91 80 41123421 426 Customer Service india destaco com EUROPE Germany Tel 49 6171 705 0 Customer Service e...

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