Douglas Dynamics WESTERN ENFORCER 94040-3 Installation Instructions Manual Download Page 15

Lit. No. 74914, Rev. 01 

15 

June 1, 2020

FINAL INSPECTION AND ADJUSTMENT

1.  Attach snowplow to the vehicle according to 

the instructions on the back of the blade. With 

snowplow lowered to the ground and on level 

pavement, measure from the ground to the top 

of the T‑frame. This distance must be 9‑3/4" to 

11‑1/4".

2.  With the snowplow attached and on the ground, 

place the stand arm in the lower position with 

the lock pin engaged and with the stand shoe 

fully retracted in the "UP" position. Measure the 

distance from the ground to the bottom of the 

stand shoe. This distance should be 1‑3/8" to 

2‑1/8". The stand can be adjusted to achieve this 

distance by removing the roll pin and selecting the 

proper hole in the stand stem. When the stand 

height is correct, cut and remove the spring tie.

3. 

Final lift chain link adjustment must be made 

after the snowplow is assembled with the proper 

pivot plate position. On a level surface with the 

snowplow on the ground and the lift ram fully 

collapsed, attach the chains to the lift arm hooks 

in the tightest possible link. This adjustment will 

provide for optimum transport height, blade float, 

and stacking stop clearance. When chain tension 

is correct, the T‑frame will contact the lift frame 

when the blade is fully raised.

4. 

Fully raise the blade and verify that it does not 

block the headlamp beams. If the blade blocks the 

headlamp beams, lower the blade to the ground, 

collapse the lift ram, and lengthen each chain by 

one link. Repeat this process, lengthening the 

chains by one link each time, until the blade does 

not block the headlamp beams.

5.  Raise and lower the snowplow in "Retract" (vee) 

position to verify that the hydraulic hoses bow 

outward and do not interfere with snowplow 

components.

NOTE: Ensure that the base-end angle ram hoses 

are wrapped over the diagonal brace. Adjust 

hoses, fittings, and wraps as necessary to prevent 

any hoses from being twisted or pinched.

9-3/4" to 11-1/4"

1-3/8" to 2-1/8"

Roll

Pin

 WARNING

Keep 8' clear of the blade when it is being 

raised, lowered, or angled. Do not stand 

between the vehicle and blade or directly in 

front of the blade. If the blade hits or drops on 

you, you could be seriously injured.

OPERATIONAL TEST AND FINAL ADJUSTMENTS

Summary of Contents for WESTERN ENFORCER 94040-3

Page 1: ...westernplows com June 1 2020 Lit No 74914 Rev 01 A DIVISION OF DOUGLAS DYNAMICS LLC CAUTION Read this document before installing the snowplow CAUTION See your WESTERN outlet website for specific vehic...

Page 2: ...oided could result in death or serious personal injury CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert again...

Page 3: ...under pressure can cause skin injection injury If you are injured by hydraulic fluid get medical attention immediately SAFETY SAFETY PRECAUTIONS Improper installation and operation could cause persona...

Page 4: ...not allow flames sparks or lit tobacco to come near the battery When charging or working near a battery always cover your face and protect your eyes and also provide ventilation Batteries contain sulf...

Page 5: ...he lift arm to the T frame Discard the shipping bracket and its fasteners 5 While supporting the lift frame remove the self tapping screw from each shipping bracket Remove and retain the clevis pins a...

Page 6: ...Y Pivot Plate Hole Position IMPORTANT Before assembling the lift frame to the T frame the pivot plate hole position must be determined using the following procedure If the truck is not available use h...

Page 7: ...ole in the stand tube with the 1 4 hole in the stand shoe as determined from the chart and illustration below Stand Shoe Position Chart Distance d Position 12 75 14 0 1 14 0 15 25 2 15 25 16 5 3 2 Ins...

Page 8: ...T frame are aligned with the holes in wing hinges 3 Insert the pivot pin from top to bottom through all hinges as shown 4 Move the snowplow into a normal operating position 5 Remove the protective pa...

Page 9: ...ctor with 3 8 x 1 1 2 cap screws and 3 8 locknuts as shown 9 Install the blade guides with 5 16 x 1 cap screws and 5 16 locknuts as shown Snow Deflector 3 8 x 1 1 2 Cap Screw 3 8 Locknut Blade Guide 5...

Page 10: ...amp Beam Aiming Instructions Lit No 27769 Tighten LED headlamp fasteners to 22 ft lb 30 N m Tighten halogen headlamp fasteners to 50 ft lb 68 N m WARNING Your vehicle must be equipped with snowplow he...

Page 11: ...not replace the hydraulic unit cover at this time 6 Pivot the lift arm and lift ram up Replace the two pins washers and hairpin cotters to reattach the lift arm to the lift frame 7 Attach the snowplo...

Page 12: ...fluid Some fluids are not compatible and may cause performance problems and product damage AeroShell is a registered trademark of Shell Oil Company Lift Arm Hook Lift Chain DS Lift Chain PS 11 Remove...

Page 13: ...NG Keep 8 clear of the blade when it is being raised lowered or angled Do not stand between the vehicle and blade or directly in front of the blade If the blade hits or drops on you you could be serio...

Page 14: ...acer plate adjust the center cutting edges as follows 2 Loosen the four 5 8 x 2 center cutting edge carriage bolts but do not remove them 3 Slide the center cutting edges inward until they contact the...

Page 15: ...the lift arm hooks in the tightest possible link This adjustment will provide for optimum transport height blade float and stacking stop clearance When chain tension is correct the T frame will conta...

Page 16: ...nowplow is completed prior to delivery to the purchaser attach the Owner s Manual packet to the electrical cable of the cab control for safekeeping VEHICLE LIGHTING CHECK 1 Verify the operation of all...

Page 17: ...Lit No 74914 Rev 01 17 June 1 2020...

Page 18: ...may require or recommend optional equipment for snow removal Do not exceed vehicle ratings with a snowplow Western Products offers a limited warranty for all snowplows and accessories See separately...

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