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Douglas Dynamics SnowEx Liqui Maxx, Owner'S Manual And Installation Instructions, Page: 1 / 40

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Douglas Dynamics SnowEx Liqui Maxx Owner'S Manual And Installation Instructions Download Page 1

May 15, 2017

Lit. No. 76348, Rev. 01

Liqui Maxx™ Sprayer Systems

Owner's Manual and Installation Instructions

Original Instructions

This manual and instructions are for Liqui Maxx Sprayer Systems 

with serial numbers beginning with 160518 and higher.

This document supersedes all editions with an earlier date.

 CAUTION

Read this document before operating 

or servicing the equipment.

Summary of Contents for SnowEx Liqui Maxx

Page 1: ...tion Instructions Original Instructions This manual and instructions are for Liqui Maxx Sprayer Systems with serial numbers beginning with 160518 and higher This document supersedes all editions with...

Page 2: ......

Page 3: ...soline 17 Adding Brine 17 OPERATING CALIBRATION INSTRUCTIONS 19 Control Operation 19 Deluxe RoadMaster Control 19 Standard RC 1B Control 20 RoadMaster Console Functions 21 Rotary Switch Position Funct...

Page 4: ..._______ Outlet Address _______________________________________________________________________ Vehicle Model ________________________________________________ Year ________________ Equipment Model ____...

Page 5: ...otentially hazardous situation that if not avoided could result in death or serious personal injury CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moder...

Page 6: ...take a unit off a truck with liquid in it Do not climb into or ride on the machine WARNING Securely bolt and strap unit into place on the vehicle bed using the optional UMK 200 bolt kit and ratchet s...

Page 7: ...stem read the engine owner s manual if so equipped While operating the unit use auxiliary warning lights except when prohibited by law Tighten all fasteners according to the Torque Chart Refer to Torq...

Page 8: ...including proper personal protective safety equipment FIRE AND EXPLOSION Be careful when using gasoline Do not use gasoline to clean parts Store only in approved containers away from sources of heat o...

Page 9: ...Manual covers vehicles that have been recommended for carrying the sprayer system Please see your local dealer for proper vehicle applications CERTIFICATION WARNING Overloading could result in an acc...

Page 10: ...rely fasten the 90 elbow to the tank bulkhead fitting Make sure the bulkhead fitting is securely fastened to the tank to prevent leaks Clock the 90 elbow so that the hose remains free of kinks and cut...

Page 11: ...ween front of the truck bed and the tank base Make a spacer to fill between the tank base and the front of the truck bed Failure to install this spacer could result in damage to the sprayer and or veh...

Page 12: ...or frame clamps to fasten the harness along the frame 2 Lay out the control power cable along the fire wall and fender well Do not connect the power leads to the battery yet 3 Route the control power...

Page 13: ...Lit No 76348 Rev 01 13 May 15 2017 RoadMaster WIRING DIAGRAM INSTALLATION INSTRUCTIONS RoadMaster is a trademark of Micro Trak Systems Inc...

Page 14: ...through the bracket holes from the inside out Place console over carriage bolt heads Install the switch brackets over the carriage bolts and alongside the console bracket Install the mount knobs on t...

Page 15: ...valve connectors 10 Flow Control Section Harness Connect these connectors to corresponding valves Apply silicone grease to valve connections to avoid corrosion Connect the power to the RoadMaster cons...

Page 16: ...s that output a pulsed signal such as the Micro Trak Astro 5 SkyTrak or Dickey John GPS speed sensors An adapter cable may be required Installing External BLAST Switch An optional external Momentary O...

Page 17: ...he vehicle while the sprayer will be in use step bumper trailer hitch snowplows etc and fill gas tanks 3 Obtain the Gross Vehicle Weight Rating GVWR Front Gross Axle Weight Rating FGAWR and Rear Gross...

Page 18: ...pen for spraying Filling with the Liqui Maxx sprayer s pump NOTE This method only works when the brine reservoir level is above the tank level The pump requires a gravity fed start to remove standing...

Page 19: ...l sections ON and OFF For example instead of using the individual section switches simply use the RUN HOLD switch 3 Set the valves to the spray configuration Start the Liqui Maxx sprayer s motor by tu...

Page 20: ...ng the vehicle battery turn OFF the control when not in use 3 When finished turn the motor OFF RoadMaster is a trademark of Micro Trak Systems Inc Standard RC 1B Control Follow the steps below to get...

Page 21: ...work in sets If the VOLUME counter 1 is reset it also resets AREA counter 1 DISTANCE counter 1 and Average Highest Speed counter 1 This will be the same for resetting any counters in the set RoadMast...

Page 22: ...e is in Units of Miles Km and Application Rate is in amount of liquid per Lane Mile Lane Km AGRICULTURAL Mainly used for roadside spraying where Area is in acres hectares Distance is in feet meters an...

Page 23: ...sable this feature simply enter 0 for a val ue WIDTH CAL AREA 1 2 3 MIN FLOW The pur pose of this calibration setting is to prevent the system from applying below the recommended minimum flow rate for...

Page 24: ...onfirm overall system performance SPEED CAL This position is used to calibrate the speed sensor for ac cu rate speed and dis tance measurement When this position is selected the display will show the...

Page 25: ...PECIAL CAL pages 1 2 and 3 Number icons indicate page The desired Special Calibration Parameter s can then be accessed with the rotary switch To exit Special Calibration press and hold the BLAST butto...

Page 26: ...on page one 1 allows the user to change the UNITS and load defaults Pressing the or RESET keys will toggle between English and Metric UNITS and the display will show En9 or nnEt NOTE Trying to select...

Page 27: ...r to change the AUTO DELAY TIME by using the or Reset keys to vary the delay time from 0 no delay to 1 2 3 or 4 seconds START TIME Selecting the VOLUME MINUTE position on page two 2 allows the user to...

Page 28: ...ANUAL key will not toggle between Auto and manual when set to ON ALARM ENABLE Selecting the RATE position on page three 3 allows the user to turn the audible ALARM ENABLE ON or OFF by using the or Res...

Page 29: ...ter than 10 for 3 seconds continuously after the Auto Delay and Start Up time have completed and the console is in AUTO and the Ground Speed is above the Alarm Minimum Speed Emergency Stop When in AUT...

Page 30: ...he small number will increment each time the button is pressed from 1 to 3 then rolls back to 1 DO NOT attempt to select the counter number by using the button because that will clear the active set o...

Page 31: ...MODEL RC 1B STANDARD SPRAYER CONTROL Sprayer Console 1 Master Switch Switches power to the boom switches Always use this switch to cut off the entire boom 2 Boom Switches Three ON OFF switches for in...

Page 32: ...F Auto Delay Time 1 sec Valve Polarity Bypass Auto Shut off ON Minimum Alarm Speed 0 MPH Manual Control Enable ON Alarm Enable ON Default Calibration Values English Mode Acres Speed Cal 0 189 Flow Cal...

Page 33: ...8 1 47 11 8 1 68 13 4 Side Nozzle Width ft gal min 30psi Total gal min gal min 40psi Total gal min Red std 8 0 37 3 0 0 42 3 4 White std 8 0 72 5 8 0 84 6 7 Application calculations assume boom set 1...

Page 34: ...16 Black Equations A Application rate in gallons per acre or gallons per lane mile S speed in miles per hour G flow rate of the nozzles in gal min See chart above for min and max values B Spray width...

Page 35: ...cation rate of 30 gallons per acre Note that the boom application rate will not change Using the equation to solve for speed the variables are as follows Smax Unknown A 30 gal acre B 4 feet G 12 gal m...

Page 36: ...of E I du Pont de Nemours and Company WARNING Inspect the unit periodically for defects Parts that are broken missing or worn out must be replaced immediately Do not alter any part of the unit without...

Page 37: ...1 Check plug connection at cab control 2 Switched accessory connection is poor 2 Check accessory connection 3 Faulty battery 3 Check for low battery 4 Vehicle control harness is damaged 4 Replace or...

Page 38: ...INT is properly calibrated Warn LED flashes when the Rate error is over 10 or Volume Minute is below the Minimum or Tank is less than Tank Set Point It is on steady when in CAL mode or SPECIAL CAL mod...

Page 39: ...Lit No 76348 Rev 01 39 May 15 2017...

Page 40: ...ement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used TrynEx International LLC or the vehicle manufactur...

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