Doughty T55580 Operating Manual Download Page 7

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Page 7 of 12 

Issue: 04 

Date: 05-03-13

 

6.  Ensure that all locking pins are engaged on the mast sections by rotating the 

winch handle counter-clockwise until the masts stop descending. Rotate the 
handle clockwise to remove any slack from the wire after checking. 

 
Lowering: 

1.  To start lowering the load, ensure that the cable is tight and supporting the load. 
2.  Disengage the locking pin from the mast section by pulling and holding the pin 

outwards.  

3.  While holding the locking pin outwards, rotate the winch handle (see figure 3) 

counter-clockwise as indicated on the winch body to lower the mast section. 

4.  Rotate the winch handle (see figure 3) counter-clockwise as indicated on the 

winch body to lower the mast section. 

5.  When the mast section reaches its base position, pull and rotate the locking pin 

into the lock position to secure the mast (see figure 1). 

6.  Repeat the above actions for the remaining mast sections until the stand is fully 

retracted. 

7.  The load may now be removed from the stand and the stand folded ready for 

transport. 

 
Before attempting to move the stand, ensure the load is removed, and the 
locking pins (figure 2-7) retain the mast sections. 

 
Maintenance and Cleaning 

The cable must be inspected before each use of the stand, as detailed above (section 
3), and also given at least an annual inspection to ensure that there are no kinks, 
deformations, single strand breakage or cuts in the wire. Defective wires must be 
replaced before the stand is returned to service. 
 
The winch and stand are checked and lubricated during assembly, it is recommended 
that the gear drive and handle threads be lubricated, and oil applied to the bearings on 
the drum hub and the drive shaft. 

On no account

 

should oil or grease be applied to 

the brake mechanism.

 

 
The mast locking strips and locking pins should be checked at least annually to ensure 
secure locking of the stand in its raised position. Particular attention should be paid to 
the leading edges of the pin and strip, and to the return spring. 
 
The Zenith stand should be inspected annually by trained personnel. If spares are 
required, these should be obtained from Doughty Engineering Limited. Please quote the 
reference number from the drawings included, the year of manufacture and serial 
number as marked on the stand. If parts not of original manufacture are used, or if the 
stand is modified in any way, the user forfeits all rights to claim. 

Summary of Contents for T55580

Page 1: ...www doughty engineering co uk Doughty Engineering Ltd Zenith Mk3 Winch Stand Operating Manual...

Page 2: ...s Illustrations 8 Declaration of Conformity 10 Revision History Issue Amendment Date 1 New document 27 01 09 2 Introduction modified 18 06 09 3 Page 7 lowering instructions text changed 28 09 11 4 Pag...

Page 3: ...e and each stand is inspected through the manufacturing and assembly processes In order to maintain this guarantee of function and safety whenever any spare parts are required these must be supplied b...

Page 4: ...mechanical brake The T V approved winch used on these stands is fitted with an automatic brake The minimum load as marked on the stand should be met to ensure the brake performs correctly For any mat...

Page 5: ...weather conditions The stand should not be moved with a load attached whether the mast is extended or retracted Do not lean ladders or stairways onto the stand The stand is not to be used for lifting...

Page 6: ...suring the pivot foot is orientated to contact the supporting surface and lock the turnbuckle into the leg support bracket with the locking pin Ensure the R clip retains the locking pin 4 Repeat the a...

Page 7: ...load is removed and the locking pins figure 2 7 retain the mast sections Maintenance and Cleaning The cable must be inspected before each use of the stand as detailed above section 3 and also given at...

Page 8: ...ineering co uk Page 8 of 12 Issue 04 Date 05 03 13 Parts Illustrations Figure 1 Lock Raise Winch Guide Pulley Winch Handle Figure 3 Figure 2 Upper Pulley Assembly Locking Pin Assembly Locking Pin Asse...

Page 9: ...neering co uk Page 9 of 12 Issue 04 Date 05 03 13 Figure 5 Turnbuckle Base Spirit Level Turnbuckle Pivot Foot R Clip Locking Pin Leg Support Bracket Adjustable Foot Base Leg Receiver Foot Support Figu...

Page 10: ...www doughty engineering co uk Page 10 of 12 Issue 04 Date 05 03 13 Declaration of Conformity...

Page 11: ...www doughty engineering co uk Page 11 of 12 Issue 04 Date 05 03 13...

Page 12: ...44 0 1425 474481 email sales doughty engineering co uk Web www doughty engineering co uk Note Whilst every effort has been made to ensure that the information contained within this manual is correct D...

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