Doughty T55580 Operating Manual Download Page 3

www.doughty-engineering.co.uk 

 

 

 

Page 3 of 12 

Issue: 04 

Date: 05-03-13

 

This manual applies to the following products: 
 

Part No. 

Description 

Height 

T55580 

Zenith 520 Roller Base 

5M 

T55582 

Zenith 520 Turnbuckle Base 

5M 

T55590 

Zenith 620 Roller Base 

6M 

T55592 

Zenith 620 Turnbuckle Base 

6M 

 
 

Purpose 

The Zenith Mark 3, 520 & 620 stands are a four section winch stand with a safe working 
load of 200Kg. Zenith stands are supplied with a 28mm (1-1/8”) receiver accepting 
standard TV spigots. Accordingly these stands are suitable for use with small trusses, 
loudspeakers, lighting equipment etc. The Zenith Mk 3 is available in two styles, 
consisting of turnbuckle or roller base arrangements. 
 

Caution: 

Before using please read, note and retain these operating and safety 

instructions 
 

Introduction 

To ensure reliable operating of the Zenith range of stands, please read these 
instructions before use. 
 
The Zenith stands are subjected to stringent tests prior to manufacture and each stand 
is inspected through the manufacturing and assembly processes. 

In order to maintain 

this guarantee of function and safety, whenever any spare parts are required, 
these must be supplied by Doughty Engineering Ltd. 

The user forfeits all rights to 

claim if parts are not of original specification, or if the stand is modified in any way. 
 
Due to our policy of continuous improvement, Doughty Engineering Limited reserve the 
right to amend or alter the specifications of the product at any time without prior notice. 
When requiring spares or service, please quote the model type and year of manufacture 
as indicated on the stand. 
 
Type 

Part No.  Min 

Load 

Max 
Load 

Closed 
Height 

Extended 
Height 

Unit 
Weight 

520R 

T55580  15Kg 

200Kg 

1815mm 

5123mm 

93.5Kg 

520T 

T55582  15Kg 

200Kg 

1692mm 

4984mm 

76.0Kg 

620R 

T55590  15Kg 

200Kg 

2048mm 

6238mm 

99.5Kg 

620T 

T55592  15Kg 

200Kg 

1925mm 

6100mm 

82.0Kg 

 
The stand is manufactured from mild steel (DIN 2394) box sections throughout, and 
primarily comprises 4 telescopic mast sections, steel stabiliser legs and struts. The 
cable used is of DIN 15020 2350N/mm² (6mm/7x19) grade and must be replaced with 
this specification. 

Summary of Contents for T55580

Page 1: ...www doughty engineering co uk Doughty Engineering Ltd Zenith Mk3 Winch Stand Operating Manual...

Page 2: ...s Illustrations 8 Declaration of Conformity 10 Revision History Issue Amendment Date 1 New document 27 01 09 2 Introduction modified 18 06 09 3 Page 7 lowering instructions text changed 28 09 11 4 Pag...

Page 3: ...e and each stand is inspected through the manufacturing and assembly processes In order to maintain this guarantee of function and safety whenever any spare parts are required these must be supplied b...

Page 4: ...mechanical brake The T V approved winch used on these stands is fitted with an automatic brake The minimum load as marked on the stand should be met to ensure the brake performs correctly For any mat...

Page 5: ...weather conditions The stand should not be moved with a load attached whether the mast is extended or retracted Do not lean ladders or stairways onto the stand The stand is not to be used for lifting...

Page 6: ...suring the pivot foot is orientated to contact the supporting surface and lock the turnbuckle into the leg support bracket with the locking pin Ensure the R clip retains the locking pin 4 Repeat the a...

Page 7: ...load is removed and the locking pins figure 2 7 retain the mast sections Maintenance and Cleaning The cable must be inspected before each use of the stand as detailed above section 3 and also given at...

Page 8: ...ineering co uk Page 8 of 12 Issue 04 Date 05 03 13 Parts Illustrations Figure 1 Lock Raise Winch Guide Pulley Winch Handle Figure 3 Figure 2 Upper Pulley Assembly Locking Pin Assembly Locking Pin Asse...

Page 9: ...neering co uk Page 9 of 12 Issue 04 Date 05 03 13 Figure 5 Turnbuckle Base Spirit Level Turnbuckle Pivot Foot R Clip Locking Pin Leg Support Bracket Adjustable Foot Base Leg Receiver Foot Support Figu...

Page 10: ...www doughty engineering co uk Page 10 of 12 Issue 04 Date 05 03 13 Declaration of Conformity...

Page 11: ...www doughty engineering co uk Page 11 of 12 Issue 04 Date 05 03 13...

Page 12: ...44 0 1425 474481 email sales doughty engineering co uk Web www doughty engineering co uk Note Whilst every effort has been made to ensure that the information contained within this manual is correct D...

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