Doughty T55580 Operating Manual Download Page 4

www.doughty-engineering.co.uk 

 

 

 

Page 4 of 12 

Issue: 04 

Date: 05-03-13

 

 
The stand is available in two configurations. The roller configuration (T55580/T55590) 
features a 4 castor base plate, with removable legs which slot into the base plate when 
the stand is in use. When the stand is not in use the legs can be removed and slotted 
into their transport position parallel to the main body of the stand (figure 4). 
 
The turnbuckle base (T55582/T55592) comprises of a flat base plate with all four legs 
permanently attached. The legs rotate outwards from their transport position until they 
contact the ground, and retract into their transport position (figure 5). There are two 
transport wheels fitted to the reverse side of the stand base as illustrated, to aid 
transportation. 
 

Safety Precautions 

The Zenith stands provide easy and smooth lifting and lowering. The user must 
determine if the product has the necessary characteristics to fulfil the required 
application. 
 
Excluded applications: 

  Not tested for construction hoists 

  Not approved for lifting persons 

  Not approved for motorised use 

 
Automatic mechanical brake: The TÜV approved winch used on these stands is fitted 
with an automatic brake. The minimum load as marked on the stand should be met to 
ensure the brake performs correctly. For any matters relating to the winch, please refer 
to the winch operating instructions supplied. 
 
Note: Do not apply oil or grease to the brake mechanism. The brake washers are pre-
greased with pressure resistant grease. 
 
Before loading, the stand must be placed on a suitably firm and level surface, with the 
stabiliser legs in place and in firm contact with the ground. Confirm that the mast section 
of the stand is vertical prior to use. A spirit level is located on the baseplate of the 
turnbuckle stand to assist. 
 
The cable should be visually inspected at all accessible points for frays, cuts or kinks 
before the stand is used. If any defects are found then the stand should be removed 
from service until a suitable repair can be made. Do not attempt to use the stand with a 
damaged cable. Do not shorten the cable at the winch connection. 
 
The winch handle must not be removed from the stand while a load is fitted, as this will 
disengage the brake and allow the load to drop. The minimum load as listed on the 
table above and on the stand must be met to ensure correct braking action on the 
winch. 
 

Summary of Contents for T55580

Page 1: ...www doughty engineering co uk Doughty Engineering Ltd Zenith Mk3 Winch Stand Operating Manual...

Page 2: ...s Illustrations 8 Declaration of Conformity 10 Revision History Issue Amendment Date 1 New document 27 01 09 2 Introduction modified 18 06 09 3 Page 7 lowering instructions text changed 28 09 11 4 Pag...

Page 3: ...e and each stand is inspected through the manufacturing and assembly processes In order to maintain this guarantee of function and safety whenever any spare parts are required these must be supplied b...

Page 4: ...mechanical brake The T V approved winch used on these stands is fitted with an automatic brake The minimum load as marked on the stand should be met to ensure the brake performs correctly For any mat...

Page 5: ...weather conditions The stand should not be moved with a load attached whether the mast is extended or retracted Do not lean ladders or stairways onto the stand The stand is not to be used for lifting...

Page 6: ...suring the pivot foot is orientated to contact the supporting surface and lock the turnbuckle into the leg support bracket with the locking pin Ensure the R clip retains the locking pin 4 Repeat the a...

Page 7: ...load is removed and the locking pins figure 2 7 retain the mast sections Maintenance and Cleaning The cable must be inspected before each use of the stand as detailed above section 3 and also given at...

Page 8: ...ineering co uk Page 8 of 12 Issue 04 Date 05 03 13 Parts Illustrations Figure 1 Lock Raise Winch Guide Pulley Winch Handle Figure 3 Figure 2 Upper Pulley Assembly Locking Pin Assembly Locking Pin Asse...

Page 9: ...neering co uk Page 9 of 12 Issue 04 Date 05 03 13 Figure 5 Turnbuckle Base Spirit Level Turnbuckle Pivot Foot R Clip Locking Pin Leg Support Bracket Adjustable Foot Base Leg Receiver Foot Support Figu...

Page 10: ...www doughty engineering co uk Page 10 of 12 Issue 04 Date 05 03 13 Declaration of Conformity...

Page 11: ...www doughty engineering co uk Page 11 of 12 Issue 04 Date 05 03 13...

Page 12: ...44 0 1425 474481 email sales doughty engineering co uk Web www doughty engineering co uk Note Whilst every effort has been made to ensure that the information contained within this manual is correct D...

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