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Parts Breakdown - Exploded View - Rev C 

 

29 

 

 

Ref# 

Part# 

Description 

Qty 

 

Ref# 

Part# 

Description 

Qty 

784034 

Hydraulic Control Valve 

 

53 

787857 

5 x 24 Cylinder  

778827 

8 MOR-8FP Elbow 

 

54 

778592 

Pin for Cylinder 

788209 

½" x 18.5" Hose 

 

55 

82140 

1/8 x 2 Cotter Pin 

788206 

½" x 24.5" Hose 

 

56 

788163 

Engine Guard 

788503 

1" Barb x 1-1/16  Elbow 

 

57 

778498 

Pin Catch 

778831 

90 degree elbow 

 

58 

82009 

1/4-20 x .75 HHSF Bolt 

788785 

½" x 48" Hose 

 

59 

82025 

3/8-16 x 1.75 HHSF Bolt 

788207 

1" x 25.5” Return Line 

 

60 

39115 

GX270 Honda Engine 

788504 

1" NPT x 1" Barb, Rt 

 

61 

779683 

Pump Bracket 

10 

50PRB2016 

1-1/4" M x 1" F 

 

62 

1056 

Hydraulic Pump 

11 

777835 

13/16" Hose Clamp 

 

63 

82100 

5/16 Lock Washer 

12 

788502 

¾" NPT x 1" Barb, Rt 

 

64 

82474 

½-13 x 3.5 HHSF Bolt 

13 

4011 

Suction Strainer 4" 

 

65 

788283 

Return Line Filter 

14 

788208 

1" x 17" Suction Hose 

 

66 

788151 

Hydraulic Tank 

15 

50RAS8 

½" Male x ½" Female, Rt 

 

67 

786774 

Dip Stick 

16 

788505 

¾" O-ring x ½" NPT 

 

68 

788169 

Hinge 

17 

788173 

Valve Plate 

 

69 

37878 

1 x 6 Pin 

18 

82076 

¼-20 x 1.75HHSF 

 

70 

787711 

½ Magnetic Plug 

19 

82222 

¼-20 Nyloc Nut 

 

71 

788293 

Latch 

20 

788593 

Valve Plate Gusset 

 

73 

788295 

Latch Rod 

21 

82022 

3/8-16 x .75 HHSF Bolt 

14 

 

74 

786779 

½" Rubber Hand Grip 

22 

82026 

3/8-16 SF Nut 

19 

 

75 

777124 

1" Slotted Nut 

23 

782689 

18" Lanyard 

 

76 

780202 

Tire 

24 

788040 

Manual Tube 

 

77 

788301 

Hub, Seal, Bearing Assembly 

25 

82087 

5/16-18 x .75 HHCS Bolt 

 

78 

788085 

38.5" Torsion Axle 

26 

82019 

5/16-18 SF Nut 

 

79 

82339 

5/8-11 x 1.25 HHCS Bolt 

27 

788152  

Tounge Weldment 

 

80 

82286 

5/8 Flat Washer 

28 

1130 

27" Chain 

 

81 

82288 

5/8-11 Class G Nut 

29 

82108 

3/8-16 x 3 HHSF Bolt 

 

82 

82472 

5/8-11 x 3.5 HHCS Bolt 

30 

82290 

3/8-16 Class G Nut 

11 

 

83 

82473 

½-13 x 2.5 HHFB Bolt 

16 

31 

789741 

1000 lb Jack 

 

84 

788155 

Wedge 

32 

82023 

3/8-16 x 1 HHSF Bolt 

14 

 

85 

788170 

Keeper Spacer 

33 

38587 

2" 3500# Coupler 

 

86 

788171 

Keeper 

34 

82118 

½-13 x 3 HHSF Bolt 

 

87 

788181 

Recoil Shield 

35 

82291 

½-13 Class G Nut 

22 

 

88 

82024 

3/8-16 x 1.25 HHSF 

36 

788812 

37 Ton Dosko Decal 

 

89 

777909 

Coupling ½" 

37 

788136 

Beam 

 

90 

777912 

Coupling Insert 

38 

778459 

Hand Grip 

 

91 

777911 

Coupling 1" 

39 

788177 

Left Log Table 

 

92 

779681 

2.4" Guard Insert for Pump 

40 

788176 

Right Log Table 

 

93 

38477 

Idle Control Cable 

41 

82033 

½-13 x 1.5 Bolt 

 

94 

789451 

Keeper Spacer 

42 

82036 

½-13 SF Nut 

 

96 

788180 

Left Fender 

43 

82032 

½-13 x 1.25 HHSF Bolt 

 

97 

788179 

Right Fender 

44 

788174 

Left Stripper Half 

 

98 

788794 

Left Fender Gusset 

45 

788175 

Right Stripper Half 

 

99 

788793 

Right Fender Gusset 

46 

82058 

¼ x ¼ Shoulder Bolt 

 

 

 

 

 

47 

31094 

#14S Brass Washer Lock 

 

 

 

 

 

48 

788239 

Idle Control Arm 

 

 

 

 

 

49 

31095 

¼ x 5/8 x 1/32 Nylon Wash 

50 

82065 

10-24 Nylon Lock Nut 

51 

37991 

Idle Return Spring 

52 

788178 

Idle Control Base 

Summary of Contents for 2965020

Page 1: ...in size hole opening can puncture skin and cause severe blood poisoning Inspect hydraulic system regularly for possible leaks Never check for leaks with your hand while the system is pressurized Seek...

Page 2: ...Hazard Signal Word Definitions 2...

Page 3: ...ore Each Use Step One Inspection Maintenance 13 Step Two Fueling 15 Step Three Work site Selection Set up 16 Splitting Operation 17 Storage 23 Periodic Maintenance 24 Troubleshooting 26 Specifications...

Page 4: ...m The vertical splitting position is used for heavier logs that are difficult to load onto the beam The technical specifications for your log splitter are provided in the Specifications section of thi...

Page 5: ...onoxide Warning 1 6 789236 Towing and Moving Instructions 1 7 777891 High Pressure Hydraulic Fluid Hazard 1 8 777890 Fire Hazard 1 9 787944 Pinch Point Warning 3 10 777887 Operating Instructions 1 11...

Page 6: ...Safety Label Location 6 9 10 11 1 2 3 4 5 6 7 8...

Page 7: ...Lift Handle 3 Split Control Lever 15 Horizontal Lock 4 Wedge 16 Suction Strainer 5 Cylinder 17 Magnetic Drain Plug 6 Engine Guard 18 Hydraulic Tank 7 Engine 19 Vertical Lock 8 Hydraulic Oil Dipstick...

Page 8: ...ssembly Testing Step Two Add Oil to Engine Add oil to engine Using a funnel add SAE 10W 30 oil up to the FULL mark on the dipstick See engine Owner s Manual for oil capacity and location of fill cap S...

Page 9: ...inspecting or servicing the hydraulic components of the log splitter Stop the engine disconnect the spark plug and move the split control lever back and forth to relieve pressure before changing or ad...

Page 10: ...r engine is off Never move the log splitter with its engine running 3 Fuel Valve Off Turn fuel valve off to prevent carburetor flooding and reduce the chance of fuel leakage 4 Lock Jack in Down Positi...

Page 11: ...arburetor flooding and reduce the chance of fuel leakage 6 Attach to Hitch 2 ball Attach log splitter to vehicle hitch 1 Attach log splitter s coupler to a class 2 or higher hitch with 2 ball only 2 A...

Page 12: ...On public roads If towing on a public road make sure to comply with all local state and federal towing requirements It is the sole responsibility of the purchaser to obtain licensing trailer lights sa...

Page 13: ...re engine is off and cool 2 Disconnect the spark plug 3 Relieve all hydraulic system pressure by moving the split control lever back and forth several times 2 Remove debris Remove debris from engine m...

Page 14: ...ther end over the suspected area wear eye protection Look for discoloration of the cardboard or wood NEVER adjust the pressure setting of the pump or valve If injured by escaping fluid no matter how s...

Page 15: ...proved container NEVER pump fuel directly into engine at gas station Static charge can build and ignite fuel Use a UL approved fuel container to transfer gas to the engine Don t overfill DO NOT overfi...

Page 16: ...hese spaces can trap poisonous gases EVEN if you run a fan or open windows If you start to feel sick dizzy or weak while using the log splitter shut off the engine and get to fresh air RIGHT AWAY See...

Page 17: ...ting control o Splitting wedge NEVER attempt to change the height or speed of the splitting wedge o Pressure setting NEVER increase the pressure setting of the pump or control valve Safety equipment c...

Page 18: ...l or vertical splitting position The HORIZONTAL splitting position is used for lighter logs that can be easily loaded onto the beam The VERTICAL splitting position is used for light logs as well as he...

Page 19: ...e Cold hydraulic oil can damage the hydraulic pump b If outdoor air temperature is below 32o F allow log splitter to warm up by extending and returning the wedge several times before splitting wood WA...

Page 20: ...straddle reach across or step over the beam while the engine is running You could trip actuate the controls and get seriously injured Unsplit log pile Do not pile logs to be split in a place that wil...

Page 21: ...ble or other remote device to actuate the control Second person Many accidents occur when there is more than one person involved in loading and operating the log splitter Only one person should operat...

Page 22: ...d toward the operator or bystanders or the splitter could become damaged 9 Return wedge Move Split Control Lever away from end plate to return wedge Once the control valve is actuated in the return di...

Page 23: ...fuel storage life 2 Leave the fuel valve lever in the OFF position to reduce the possibility of fuel leakage Long Term Storage between infrequent uses and at end of season Drain the fuel tank and carb...

Page 24: ...r leaks with your hand Leaks can be located by holding a piece of cardboard or wood at least two feet long with your hand at one end and passing the other end over the suspected area wear eye protecti...

Page 25: ...Apply a small amount of lubricant to the new canister seal 6 Install the new canister and hand tighten 3 8 to 1 2 turn after gasket makes contact with head 3 Spark arrestor muffler If the engine is eq...

Page 26: ...and passing the other end over the suspected area wear eye protection Look for discoloration of the cardboard or wood If injured by escaping fluid no matter how small the wound is see a doctor at once...

Page 27: ...stor Yes Fuel Valve Yes Overall Dimensions 93 L x 43 W x 44 H Dry Weight 725 lbs Replacement Filter 788283 1 If the log splitter will be run for long periods of time in outdoor temperatures above 70 F...

Page 28: ...Parts Breakdown Exploded View Rev C 28...

Page 29: ...t 2 23 782689 18 Lanyard 1 76 780202 Tire 2 24 788040 Manual Tube 1 77 788301 Hub Seal Bearing Assembly 2 25 82087 5 16 18 x 75 HHCS Bolt 7 78 788085 38 5 Torsion Axle 1 26 82019 5 16 18 SF Nut 3 79 8...

Page 30: ...Do not allow anyone to operate the log splitter who has not read the owner s manual or been instructed on the safe use of the splitter Minimum Operator Age Never allow anyone under age 16 to operate t...

Page 31: ...t use the log splitter while it is connected to the towing vehicle Safety Before Use Read instruct Read manual Do not allow anyone to operate the log splitter who has not read the owner s manual or ha...

Page 32: ...ardboard or wood at least two feet long with your hand at one end and passing the other end over the suspected area wear eye protection Look for discoloration of the cardboard or wood o Stop the engin...

Page 33: ...fan or open windows If you start to feel sick dizzy or weak while using the log splitter shut off the engine and get to fresh air RIGHT AWAY See a doctor You may have carbon monoxide poisoning Safety...

Page 34: ...og in place while the operator actuates the Split Control Lever Loading Unloading Unsplit log pile Do not pile logs to be split in a place that will make you reach across the log splitter in order to...

Page 35: ...contact with hot muffler Remove engine debris Debris on a hot engine can be a fire hazard With the engine off clean debris and chaff from engine cylinder head cylinder head fins blower housing rotatin...

Page 36: ...packaging 2 Pull jack latch and swing jack down Lift tongue and swing jack down Crank jack down until the splitter sits level 3 Remove lag bolts Remove lag bolts from metal bands on ends of package wi...

Page 37: ...ng position on tongue by removing bolts Place coupler on tow bar Use 1 2 x 3 Flange Bolts and 1 2 Flange Nuts to fasten coupler to the tow bar Using a Torque Wrench Tighten BOTH Bolts to 57 lb ft WARN...

Page 38: ...38 This page was intentionally left blank...

Page 39: ...s to affect its stability performance or operation nor which has been subjected to misuse abuse negligence or accident The owner is responsible for all regular maintenance as explained in the operator...

Page 40: ...40 Great Northern Equipment Distributing Inc 20195 S Diamond Lake Rd Ste 100 Rogers MN 55374 Assembled in USA...

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