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 DOSATRON INTERNATIONAL / 

29

EN

THE MANUFACTURER DECLINES ALL RESPONSIBILITY IF 

THE DOSATRON IS USED IN CONDITIONS THAT DO NOT 

CORRESPOND TO THE OPERATING INSTRUCTIONS AS 

INDICATED IN THIS MANUAL

SYMPTOM

CAUSE

SOLUTION

Injection

Under injection.

Suction of air.

1.  Check the tightness 

of  the nuts in the 
injection  area.

2.  Check suction tube.

Dirty or worn check  
valve seal. 

Clean or replace it. 

Maximum flow 
exceeded (cavitation).

Reduce flow. 

Worn plunger seal.

Replace it.

Worn injection stem

Replace it.

Leaks

Leaks in the vicinity 
of the fixing ring 
under the body 
housing.

Injector sleeve 
seal is damaged or 
positioned incorrectly.

Replace it.

Leaks between the 
setting sleeve and 
the locking ring.

Injector stem seal 
damaged, positioned 
incorrectly or missing.

Replace it.

Leaks between the 
body and screw-
top.

Screw-top seal is 
damaged, positioned 
incorrectly or missing.

Unscrew the screw-top, 
clean the seal seating, 
replace or change the seal.  
Position correctly the 
screw-top.

Regulator DOSATRON

Leak

Faulty sealing

Return the Dosatron unit 
to your service center for 
repair

EC PROBE

Please refer to the EC PROBE section

Summary of Contents for D30 GL 02

Page 1: ...D30 GL 02 D30 GL 02 EC D30 GL 1 D30 GL 1 EC 30 m3 h 132 GPM owner s manual...

Page 2: ...ROPE DOSATRON INTERNATIONAL S A S Rue Pascal B P 6 33370 TRESSES BORDEAUX FRANCE Tel 33 0 5 57 97 11 11 Fax 33 0 5 57 97 11 29 10 85 e mail info dosatron com http www dosatron com NORTH CENTRAL AMERIC...

Page 3: ...design Developing a lighter product Designing cardboard packaging made of 100 recyclable materials Working closely with national and local suppliers in order to reduce transportation distances The su...

Page 4: ...n regularly spent will guarantee you an operation in which the word breakdown has no place THEREFORE PLEASE READ THIS MANUAL CAREFULLY BEFORE PUTTING THE DOSATRON INTO OPERATION Important The complete...

Page 5: ...DOSATRON INTERNATIONAL 4 DOSATRON INTERNATIONAL 4 NOTES...

Page 6: ...e 18 The product s automatic anti siphoning system 18 MAINTENANCE Recommendations 19 How to drain the Dosatron 19 International conversions 20 Fitting the suction tube 20 Adjusting the injection rate...

Page 7: ...1 5000 1 500 0 1 1 1 1000 1 100 Concentrated additive injection Mini l h Maxi l h US Fl oz min MINI US GPM MAXI 1 6 60 0 9 0 25 8 300 4 5 1 4 Maximum operating temperature 40 C 104 F Connections NPT...

Page 8: ...INTERNATIONAL 7 EN DOSATRON INTERNATIONAL 7 PACKAGE SIZE 106 x 69 x 26 cm 41 47 64 x 27 11 64 x 10 15 64 PACKAGE SIZE 19 kg 41 88 lbs SHIPPING CONTENTS 1 Dosatron 1 suction hove with strainer 1 owner...

Page 9: ...the water supply line the DOSATRON operates by using water pressure as the power source The water activates the DOSATRON which takes up the required percentage of concentrate Inside the DOSATRON the c...

Page 10: ...isk of acid fumes attacking the DOSATRON and protect it from possible contact with corrosive products Protect the DOSATRON from freezing temperatures by draining it and store it away from sources of e...

Page 11: ...iodically check that the solution is being correctly drawn up into the DOSATRON Change the suction tube as soon as it seems damaged by the chemical Relieve the pressure after use advised Rinsing of th...

Page 12: ...the DOSATRON To do this insert suction tube into a container of clean water and inject about 1 4 liter 8 1 2 US Fl oz Routine maintenance once a year will add to the life of your DOSATRON Replace the...

Page 13: ...OF TOOLS The DOSATRON is delivered with 2 x ISO DN80 flange connections a mounting bracket a suction tube with a strainer 1 owner s manual Remove the plastic caps which block the inlet and outlet of...

Page 14: ...RNATIONAL 13 EN DOSATRON INTERNATIONAL 13 DOSATRON INTERNATIONAL W ater ow Fig 1A Fig 1B Fig 1D WARNING If the version being used features an EC probe open the EC reader and remove the battery protect...

Page 15: ...of your water supply system The unit can be directly installed without any preliminary work please refer to Warning Remove the battery protective tab on the EC reader 2 The water flows in the opposit...

Page 16: ...t the mixing unit onto the casing Fit the EC reader onto the casing Remove the battery protective tab ITurn components 1 the other way round and fit them on the new face of casing 2 The original rear...

Page 17: ...g p p p p p p p p p g INSTALLATION HINTS The DOSATRON is delivered with a suction tube cut it to the needed length enabling its use with a large capacity concentrate container The tube must be fitted...

Page 18: ...am This is imperative if the water contains impurities or particles especially if the water comes from a well A filter is recommended and required for the warranty to be valid DOSATRON INTERNATIONAL 1...

Page 19: ...ample of use Situation in which the outlet is lower than the inlet Situation in which the water supply shut off valve is located upstream of the dosing unit Fig 4 Open the water inlet valve slowly the...

Page 20: ...to operation after a non use period remove the motor piston and soak it into lukewarm water 40 C 104 F overnight This helps to dissolve any deposits which may have dried onto the piston motor HOW TO D...

Page 21: ...put it onto the tube Push the tube onto the barbed fitting as far as it will go and screw on the nut by hand Fig 9 ADJUSTING THE INJECTION RATE with pressure off IMPORTANT Use no tools Adjustment mus...

Page 22: ...Use no tool or metallic utensils ADVICE Before dismantling any part of the injection assembly it is advisable to operate the DOSATRON injecting clean water so as to rinse through the injection system...

Page 23: ...shown in the diagram Fig 22 Re assemble the components in the reverse order to the dismantling process Close the D30GL unit Fig 7 Fig 20 Fig 21 Fig 22 Fig 17 Fig 19 Fig 18 CHANGING THE DOSING SEALS Pl...

Page 24: ...istor probe READER SPECIFICATIONS Automatic range 0 0 5 0 mS cm Measuring unit Millisiemens Resolution 0 1 mS cm Accuracy 5 at full scale Calibration Automatic using a 1 413 mS conductivity buffer sol...

Page 25: ...removed prior to commissioning EC reading is displayed in mS cm Red warning light on replace the 2 batteries The reading of the measured values is displayed for 20 seconds Calibration by immersion in...

Page 26: ...r over 1 month the two electrodes must be cleaned with fine grade emery cloth In case of failure the probe cable must be checked using an ohmmeter One of the probe electrodes is connected to the white...

Page 27: ...splaying 9 9 Short circuit in probe wiring Calibration value does not show on the display Clean the 2 stainless steel electrodes with fine grade emery cloth They must be clean and shiny Probe wiring i...

Page 28: ...ie EXEMPLE D30 GL 0 2 EC BP V AF VF V II Type of Dosatron GL Green Line fertigation Dosage or ratio Probe BP integrated by pass V Viscous Products 400 cPs 400 cPs Dosing Seals AF PH 7 14 VF PH 1 7 K s...

Page 29: ...n Motor piston is damaged Return unit to your service center for repair Injection Water flowing back into concentrate container Contaminated worn or missing check valve parts Clean or replace it No su...

Page 30: ...place it Worn injection stem Replace it Leaks Leaks in the vicinity of the fixing ring under the body housing Injector sleeve seal is damaged or positioned incorrectly Replace it Leaks between the set...

Page 31: ...ithin or in proximity to the DOSATRON Before using any aggressive chemicals please consult your distributor to confirm compatibility with the dosing pump The seals and o rings are not covered under wa...

Page 32: ...n for 1 minute 2 clicks 1 cycle conversion liters en gallons KNOW YOUR FLOW NOTA This method of calculation cannot replace a flow meter It is given only as an approximate guide A SIMPLE METHOD THE DOS...

Page 33: ...DOSATRON INTERNATIONAL 33 Annexes Enclosure Anhang Anejos Allegati Bijvoegsel D F QLNL Anexos...

Page 34: ...DOSATRON INTERNATIONAL 34 DOSATRON INTERNATIONAL 34 Courbes Curves Diagramm Curva XUYDV UDILHN U ZH Gr ficos 35...

Page 35: ...DOSATRON INTERNATIONAL 35 DOSATRON INTERNATIONAL 35 Pertes de charge Pressure loss UXFNYHUOXVW Perdite di carico Perdidas de carga UXNYHUOLHV R 3U HS Z Caudal 36...

Page 36: ...UDWH XUFKVDW 3RUWDWD DXGDO RRUVWURPLQJ in GPM 3U HS Z DXGDO in l h l Std l u 3HUWHV GH FKDUJHV 3UHVVXUH ORVV UXFNYHUOXVW 3HUGLWH GL FDULFR 3HUGLGDV GH FDUJD UXNYHUOLHV in PSI 3UHVVLRQ 3UHVVXUH UXFN 3U...

Page 37: ...GLGDV GH FDUJD UXNYHUOLHV in PSI R 6WUDWD FL QLHQLD 3HUGDV GH SUHVVmR LQ DU NJI FP2 pELW DWHU IORZ UDWH XUFKVDW 3RUWDWD DXGDO RRUVWURPLQJ in GPM 3U HS Z DXGDO in l h l Std l u 3UHVVLRQ 3UHVVXUH UXFN 3...

Page 38: ...NATIONAL 38 DOSATRON INTERNATIONAL 38 Limite viscosit 9LVFRVLW FXUYHV UHQ ZHUWH GLFNIO VVLJH RQ HQWUDWH Curve di Viscosit Curvas de Viscosidad UHQVZDDUGHQ YLVNHX H RQFHQWUDWHQ U ZH OHSNR FL Limite de...

Page 39: ...KH D WXER GL DVSLUD LRQH RQJLWXG WXER GH DVSLUDFLyQ OHQJWH DDQ XLJVODQJ 0DNV G XJ SU HZRGX RPSULPHQWR Pi GR WXER m 0D pELW 2SHUDWLQJ DWHUIORZ HWULHEVZDVVHUGXUFKVDW 3RUWDWD G DFTXD GL IXQ LRQDPHQWR DXG...

Page 40: ...JKH D WXER GL DVSLUD LRQH RQJLWXG WXER GH DVSLUDFLyQ OHQJWH DDQ XLJVODQJ 0DNV G XJ SU HZRGX RPSULPHQWR Pi GR WXER m 0D pELW 2SHUDWLQJ DWHUIORZ HWULHEVZDVVHUGXUFKVDW 3RUWDWD G DFTXD GL IXQ LRQDPHQWR DX...

Page 41: ...mento no constituye un compromiso contractual y se suministra solamente a t tulo orientativo La sociedad DOSATRON INTERNATIONAL se reserva el derecho de modificar sus aparatos en cualquier momento Dit...

Page 42: ...5 57 97 11 11 Fax 33 0 5 57 97 11 29 33 0 5 57 97 10 85 e mail info dosatron com http www dosatron com DOSATRON INTERNATIONAL S A S 2015 FABRIQU PAR MANUFACTURED BY HERGESTELLT VON FABBRICATO DA FABRI...

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