DÖRR EcoGun AL MAN 300 Operation Manual Download Page 38

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Valve set N36960058

Denomination

Item no.

Quantity

Valve pin seal

Valve seat seal

Valve pin

O-ring 13 x 1

Safety lever set N36960090

Denomination

Item no.

Quantity

Spacer 2.5 mm

Retainer lever pin

Retainer lever

Paint pipe support bracket N36960091

Denomination

Item no.

Quantity

Color pipe support bracket

Support screw

Support pin

11.2 Tools

Tool set N36960054

Fig. 26: Tools

Replacement parts, tools and accessories

05/2018

EcoGun AL MAN 300 - MSG00016EN

38/44

Summary of Contents for EcoGun AL MAN 300

Page 1: ...EcoGun AL MAN 300 Airless Spray Gun MSG00016EN V01 N36240002V www durr com Operation manual...

Page 2: ...cumentation Always follow safety instructions han dling instructions and specifications of every kind Illustrations can deviate from the tech nical construction Validity range of the document This doc...

Page 3: ...recommendations 14 7 2 Cleaning 16 7 3 Maintenance 17 7 3 1 Maintenance schedule 17 7 3 2 Lubricate needle 18 7 3 3 Lubricate trigger pin 19 8 Faults 19 8 1 Safety recommendations 19 8 2 Defects table...

Page 4: ...hout disassembly The following factors influence the spray jet and therefore the result Material pressure The higher the material pressure the higher the material flow and thus the finer the atomizati...

Page 5: ...here T 60 C Surface temperature max 60 C X Specific operating conditions for safe operation The following conditions must be observed for safe operation with inflammable mate rials Ground spray gun an...

Page 6: ...for qualified per sonnel in the industry Operator The operator is trained specifically for the field of work in which he works Furthermore the operator possesses the fol lowing knowledge Technical Me...

Page 7: ...e to aggressive media Protect from solar radiation Avoid mechanical vibrations Temperature 10 C to 40 C Relative humidity 35 to 90 4 Assembly 4 1 Requirements for the Installation point It must be pos...

Page 8: ...ection Additional qualification high pressure Protective equipment Protective workwear Safety boots Use ear protection Protective gloves Eye protection Respiratory protection device Fig 3 Commissionin...

Page 9: ...Paints oils stripper Yellow 100 mesh 0 33 to 0 38 mm 0 013 to 0 015 Filler primers disper sion paints White 50 mesh 0 38 to 0 73 mm 0 015 to 0 029 Latex paints enamel Green 30 mesh 0 78 mm 0 031 Corr...

Page 10: ...orced ventilation is operational Follow safety data sheets Wear specified protective clothing WARNING Material Escaping Under Pressure If material escapes with high pressure it can penetrate the body...

Page 11: ...nal qualification high pressure Protective equipment Safety boots Locking Fig 4 Locking Spray Gun 1 Swivel safety lever 1 downwards The spray gun is locked Unlocking Fig 5 Unlocking spray gun 2 Swivel...

Page 12: ...atomization gives rise to a raw and matter material layer Guide the spray gun in a straight line at a 90 angle at a constant distance of 25 to max 30 cm from the surface to be painted Guide spray gun...

Page 13: ...sed spray pattern Fig 8 Apply material 3 Apply material horizontally alternately from left to right 4 Apply material alternately vertically from top to bottom 5 Release trigger 1 Fig 6 after ending th...

Page 14: ...atory protection device Requirements Material pressure is present 1 Unscrew and remove spray jet screen 2 Rinse the spray gun with an appropriate rinsing agent until the rinsing agent runs clean witho...

Page 15: ...actions Material halogenated hydrocarbon based rinsing agent or cleaning agent can chemi cally react with aluminum components of the product Chemical reactions can cause explosions Serious injuries an...

Page 16: ...on device Protective workwear Protective gloves Safety boots 1 Purge spray gun 6 5 Rinsing 2 Separate material hose from the spray gun 3 If the soiling is heavy dismantle the nozzle seal seat and the...

Page 17: ...at the arrow tip points to the front 11 Fit spray jet screen 1 Tighten by hand Cleaning filter Clean the filter thoroughly as required to avoid encrustation of the deposits Encrusted deposits make rem...

Page 18: ...lean the filter 7 2 Cleaning Weekly and after every separation of the system Check grounding of connections and lines After every removal after every cleaning Lubricate trigger pin 7 3 3 Lubricate tri...

Page 19: ...Serious injuries and death can be the consequence Use exclusively original replacement parts CAUTION Risk of injury due to spring tension The end cap of the spray gun is under spring tension If you re...

Page 20: ...ugh material Filter 28 is blocked Clean the filter Replace filter if necessary 8 3 4 Replace filter Nozzle 1 is too small Use a larger nozzle Material pressure is too low Raise the feed rate to the pu...

Page 21: ...high Thin down the material Nozzle is too big Select smaller nozzle Spray jet is shaped like 8 Material pressure too low Increase material pressure Nozzle is too big Select smaller nozzle Spray jet is...

Page 22: ...dditional qualification high pressure Protective equipment Protective workwear Safety boots Protective gloves Eye protection Use ear protection Respiratory protection device Fig 13 Blow the nozzle fre...

Page 23: ...al for spray jet screen and the nozzle 1 Unscrew and remove spray jet screen Fig 14 Replacing Nozzle 2 Rotate adjustment lever of the nozzle 1 by 90 such that the arrow tip points sideways 3 Pull nozz...

Page 24: ...Protective equipment Protective workwear Protective gloves Requirements Spray gun is separated from the material supply system Disassembly Fig 15 Disassembling Spray Jet Screen 1 Unscrew and remove sp...

Page 25: ...the needle tip Unscrew shut off needle carefully Fig 18 Disassembling Needle 6 Pull out the needle 4 towards the back Fig 19 Loosening Safety Washer 7 Loosen safety washer 7 Fig 20 Disassembling Needl...

Page 26: ...needle 4 18 Screw in end cap 2 using a monkey wrench 19 Fit spray jet screen 1 Tighten by hand 8 3 4 Replace filter Personnel Operator additional qualification explosion pro tection Additional qualifi...

Page 27: ...mbly Fig 23 Assembling Trigger 4 Place new trigger 3 such that the holes of lever and housing are aligned 5 Insert the trigger pin 2 into the bore hole 6 Set two safety washers 1 on the trigger pin 2...

Page 28: ...liary materials according to the disposal provisions in force In case of doubt refer to the local dis posal authorities 10 Technical data 10 1 Weight Detail Value Weight dependent on supply 655 to 730...

Page 29: ...TFE 10 7 Operating and auxiliary materials Material Material no Grease Tube Syn theso Glep1 100 g for seals and threads W32020010 10 8 Material specification Suitable Material Non flammable and flamma...

Page 30: ...11 Replacement parts tools and accessories 11 1 Replacement parts Fig 24 Exploded view Kl ber Syntheso GLEP1 Replacement parts tools and accessories 05 2018 EcoGun AL MAN 300 MSG00016EN 30 44...

Page 31: ...7 11 Valve seat seal 1 M35010264 12 Valve pin 1 13 Needle at the back 1 M32020209 14 O ring 13 x 1 1 M08030864 15 Compression spring Needle 1 16 End cap 1 17 Safety washer 3 2 mm 2 18 Trigger pin 1 19...

Page 32: ...8 0 23 0 009 30 152 to 203 0 26 M09020479 0 23 0 009 40 203 to 254 0 26 M09020480 0 28 0 011 10 51 to 76 0 40 M09020481 0 28 0 011 20 102 to 152 0 40 M09020482 0 28 0 011 30 152 to 203 0 40 M09020483...

Page 33: ...1 00 M09020503 0 43 0 017 20 102 to 152 1 00 M09020504 0 43 0 017 30 152 to 203 1 00 M09020505 0 43 0 017 40 203 to 254 1 00 M09020506 0 43 0 017 50 254 to 305 1 00 M09020507 0 43 0 017 60 305 to 356...

Page 34: ...7 1 90 M09020530 0 58 0 023 90 457 to 508 1 90 M09020531 0 63 0 025 30 152 to 203 2 30 M09020532 0 63 0 025 40 203 to 254 2 30 M09020533 0 63 0 025 50 254 to 305 2 30 M09020534 0 63 0 025 60 305 to 35...

Page 35: ...203 3 50 M09020553 0 78 0 031 40 203 to 254 3 50 M09020554 0 78 0 031 50 254 to 305 3 50 M09020555 0 78 0 031 60 305 to 356 3 50 M09020556 0 78 0 031 70 356 to 406 3 50 M09020557 0 78 0 031 80 406 to...

Page 36: ...040019 37 Paint pipe without filter 1 4 NPS fixed M34040025 38 Paint pipe without filter M16x1 5 M34040010 39 Paint pipe short with filter M16x1 5 M34040011 40 Paint pipe long with filter M16x1 5 M340...

Page 37: ...6960056 Description Item no Quantity Nozzle seal seat B 3 1 Needle B 4 1 Valve set S low viscosity media connection threads 11 16 16 UN N36960055 Description Item no Quantity Nozzle seal seat S 5 1 Ne...

Page 38: ...enomination Item no Quantity Spacer 2 5 mm 20 1 Retainer lever pin 21 1 Retainer lever 22 1 Paint pipe support bracket N36960091 Denomination Item no Quantity Color pipe support bracket 24 1 Support s...

Page 39: ...nomination Material no Cleaning set 21 parts N36960038 Cleaning needles 33 mm 0 011 to 0 017 12 pcs W33130004 Cleaning needles 33 mm 0 017 to 0 021 12 pcs W33130005 Valve sets Description Item Materia...

Page 40: ...erial no 1 O Ring 9 5 x 1 8 2 Insert 3 Cap nut 11 16 16 UN 4 Seal 5 Tube 6 O ring 6 3 x 1 78 1 4 6 Seal set N36960179 150 mm M19140001 300 mm M19140002 450 mm M19140003 Replacement parts tools and acc...

Page 41: ...used for operating the extensions Two extensions with swivel joint and adapter A Extension with adapter B Extensions with swivel joint C Adapter Fig 28 Adapter Description Material no 11 16 16 UN 1 2...

Page 42: ...nt Item no Description Material no 1 Nut 2 Rotary part 11 16 16 UN 3 Screw 4 Seal set N36960180 5 Fixed part 1 2 20 UNF Pivot joint 11 16 16 UN 1 2 20 UNF M22150012 Replacement parts tools and accesso...

Page 43: ...05 2018 EcoGun AL MAN 300 MSG00016EN 43 44...

Page 44: ...ww durr com Phone 49 7142 78 0 Transmission and duplication of this document as well as use and sharing of its contents are not permitted without express written approval Violations will be liable for...

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