Doosan P260/HP220WYM Operation & Maintenance Manual Download Page 55 | Manualshive

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Book: 46553446 (3-15-2010) Rev A

53

Troubleshooting

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Summary of Contents for P260/HP220WYM

Page 1: ...ne OPERATION MAINTENANCE COMPRESSOR MODEL P260 HP220WYM T3 D82 MANUAL Revised 10 12 Doosan purchased Bobcat Company from Ingersoll Rand Company in 2007 Any reference to Ingersoll Rand Company or use o...

Page 2: ...2...

Page 3: ...to machines distributed within the United States 2 22 Noise Emission Warranty 2 23 Introduction 2 23 GENERAL DATA 3 27 General Data 3 28 Unit Model 3 28 FLUID CAPACITIES 3 28 RUNNING GEAR 3 28 UNITS...

Page 4: ...Cleaner 6 45 Gauges 6 45 Fuel Tank 6 45 Battery 6 45 Fasteners 6 46 Radiator 6 46 Hoses 6 46 Compressor Oil Cooler 6 48 Compressor Oil 6 48 Receiver Separator Systems 6 49 Scavenge Line 6 50 Exterior...

Page 5: ...Book 46553446 3 15 2010 Rev A 3 Foreword...

Page 6: ...ossible be of a type approved by Portable Power clearly rated for a pressure at least equal to the machine maximum allowable working pressure compatible with the compressor lubricant coolant accompani...

Page 7: ...ice and maintenance items on a special preventive maintenance schedule for each machine It is very important that the minimum service and maintenance requirements explained in this manual be performed...

Page 8: ...Operating Maintenance Manual Foreword 6 Book 46553446 3 15 2010 Rev A...

Page 9: ...Book 46553446 3 15 2010 Rev A 7 DRAWBAR NOTICE...

Page 10: ...ressor toolbox 2 Open box and remove the bag containing hardware safety chains and assembly instructions 3 Using the jack raise the front of the unit so that the legs are approximately 1 above the gro...

Page 11: ...DRAWBAR NOTICE Operating Maintenance Manual Book 46553446 3 15 2010 Rev A 9...

Page 12: ...Operating Maintenance Manual DRAWBAR NOTICE 10 Book 46553446 3 15 2010 Rev A...

Page 13: ...Book 46553446 3 15 2010 Rev A 11 Safety...

Page 14: ...at the machine cannot be started accidentally Ensure that the machine is operating at the rated pressure and that the rated pressure is known to all relevant personnel All air pressure equipment insta...

Page 15: ...n cause hearing loss Always wear hearing protection when doors are open or service valve is vented Never inspect or service unit without first disconnecting battery cable s to prevent accidental start...

Page 16: ...Operating Maintenance Manual Safety 14 Book 46553446 3 15 2010 Rev A...

Page 17: ...ped air will flow back into the compressor system from devices or systems downstream of the machine unless the service valve is closed Install a check valve at the machine service valve to prevent rev...

Page 18: ...Operating Maintenance Manual Safety 16 Book 46553446 3 15 2010 Rev A...

Page 19: ...Safety Operating Maintenance Manual Book 46553446 3 15 2010 Rev A 17...

Page 20: ...pervisor DANGER DANGER Red Background indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING Orange Background indicates a potentially...

Page 21: ...Safety Operating Maintenance Manual Book 46553446 3 15 2010 Rev A 19...

Page 22: ...al heading DANGER WARNING or CAUTION Decal part numbers are on the bottom of each decal and are also listed in the compressor s parts manual Submit orders for Safety Decals to the Portable Power Parts...

Page 23: ...Book 46553446 3 15 2010 Rev A 21 Noise Emission...

Page 24: ...system or parts thereof b the air intake system or parts thereof c enclosure or parts thereof 4 Removal of any of the following a fan shroud b vibration mounts c sound absorption material 5 Operation...

Page 25: ...lar part component or system of the air compressor Defects in the design assembly or in any part component or system of the compressor which at the time of sale to the first retail purchaser caused no...

Page 26: ...be checked and adjusted at this time to insure continuous seating between gasket or acoustic material and the mating frame F Air Intake and Engine Exhaust Engine and compressor air intake and engine e...

Page 27: ...Maintenance Manual Book 46553446 3 15 2010 Rev A 25 Maintenance Record For Noise Emission Control And Extended Warranty Item No Description Of Work Hourmeter Reading Maint inspect Date Location City...

Page 28: ...Operating Maintenance Manual Noise Emission 26 Book 46553446 3 15 2010 Rev A...

Page 29: ...Book 46553446 2 8 10 Rev A 27 GENERAL DATA...

Page 30: ...105 km hr UNITS MEASUREMENTS WEIGHTS Overall Length 11 5 3 5 meters Overall Height 5 2 feet 1 56 meters Overall Width 5 7 feet 1 74 meters Track Width 4 9 feet 1 49 meters Weight with fuel 2427 pounds...

Page 31: ...table Power Description P260 HP220WYM Part No Compressor Oil Filter Element 23279078 Compressor Oil Separator Element 46491833 Air Cleaner Element Compressor 54471834 Air Cleaner Element Engine 353936...

Page 32: ...Operating Maintenance Manual GENERAL DATA 30 Book 46553446 3 15 2010 Rev A...

Page 33: ...Book 46553446 3 15 2010 Rev A 31 OPERATION...

Page 34: ...e pad off the ground Pull pin from tube of jack Fold jack handle down and forward Swing up jack tube and FULLY insert pin in tube Remove tire chocks Test brakes if so equipped Test lights running stop...

Page 35: ...allow access for normal servicing and maintenance The air going into the inlet must be relatively free of oil dirt soot and other debris It must be no more than 10 F 5 C over the ambient temperature C...

Page 36: ...Use extreme care when removing a pressure cap from a liquid cooling system for the engine The sudden release of pressure from a heated cooling system can result in a loss of coolant and possible seve...

Page 37: ...flow from a hose will result in a whipping motion of the hose which can cause severe injury or death A safety device must be attached to the hose at the source of supply to reduce pressure in case of...

Page 38: ...to the ON position when the engine starts and sustains running Allow engine to warm up 5 to 10 minutes Press the Service Air Button Open air service valve s Cold Weather Starting Turn power switch to...

Page 39: ...g Adjusting Instructions from 80 150 psi The mode of the compressor can be changed between the two modes at anytime Engine speed will be lower at the HI pressure mode setting In cold weather it is rec...

Page 40: ...lowly bleed air from the hose Do not disconnect hoses until all pressure has been vented NOTICE Do not wire around or bypass a shutdown sensor or switch Machine has shutdown switches as follows Low En...

Page 41: ...s After Starting Unit 5 Push the SERVICE AIR button on the control panel making certain the button does not pop back out The unit should speed up and then unload and drop back to IDLE With the unit un...

Page 42: ...arge temperature 248 F 120 C 2 High Separator Temp SHUTDOWN condition due to high separator tank temperature 248 F 120 C 3 Low Battery Voltage ALERT condition indicating battery or charging system nee...

Page 43: ...Book 46553446 3 15 2010 Rev A 41 LUBRICATION...

Page 44: ...Refer to operator s manual warranty section for details or contact your Portable Power representative Design Operating Pressure Ambient Temperature Specification 100 psi to 300 psi 100F to 1250F 230 C...

Page 45: ...Book 46553446 3 15 2010 Rev A 43 MAINTENANCE...

Page 46: ...g to provide maximum output and performance Servicing may consist of pre operation and post operation procedures to be performed by the operating or maintenance personnel The primary function of preve...

Page 47: ...r inlet obstructions Make sure the air cleaner mounting bolts and clamps are tight Check the air cleaner housing for dents or damage which could lead to a leak Inspect the air transfer tubing from the...

Page 48: ...E The use of water alone in this engine can result in major engine failure Refer to engine section for coolant recommendation Hoses Each month it is recommended that all of the intake lines to and fro...

Page 49: ...tape or grease pencil approximately 7 8 inch from the end of the tubing Insert the tubing into the sleeve and push in past the first resistance to the bottom The mark should be approximately 1 16 inch...

Page 50: ...se oil and dirt accumulate on the exterior surfaces of the oil cooler its efficiency is impaired Each month it is recommended that the oil cooler be cleaned by directing compressed air which contains...

Page 51: ...ting and cooling system separation of the oil from the compressed air takes place in the receiver separator tank As the compressed air enters the tank the change in velocity and direction drop out mos...

Page 52: ...g maintenance procedure 1 Check oil level Maintain as indicated earlier in this section 2 Thoroughly clean scavenge line any orifice and check valve 3 Assure minimum pressure valve orifice is operatio...

Page 53: ...to dry 8 Apply 2 medium wet coats of Duponts 222S Adhesion Promoter over the entire area to be painted with a 5 minute flash in between coats 9 To apply the texture coat use Duponts 1854S Tuffcoat Pr...

Page 54: ...nections Electrolyte C Tire Pressure and Surface C Wheel Lug Nuts C Hoses oil air intake etc C Automatic Shutdown System Test C Air Cleaner System Visual C Compressor Oil Cooler Exterior C CLEAN Engin...

Page 55: ...Book 46553446 3 15 2010 Rev A 53 Troubleshooting...

Page 56: ...has been done 4 If the compressor will still operate is it safe to continue operating it to make further checks B Do The Simplest Things First Most troubles are simple and easily corrected For exampl...

Page 57: ...ctions Cause Corrective Action Out of fuel Add CLEAN diesel fuel Low fuel shutdown option Add CLEAN diesel fuel See Table 11 Low battery voltage See Table 6 Airend discharge temperature too high See T...

Page 58: ...orrective Action Dirty cooler Clean cooler Low compressor oil level Add oil Check for leaks Clogged compressor oil filter elements Replace elements Change oil Operating pressure too high Reduce pressu...

Page 59: ...valve thermostat malfunction Replace thermostat Loose or broken belts Tighten belts Replace belt set Minimum pressure valve malfunction optional Repair or replace valve Engine fan malfunction Inspect...

Page 60: ...on Check harness connections Replace SECU controller Cause Corrective Action Engine oil level low Add engine oil Clogged engine oil filter element Replace element Machine out of level 15 degrees Reloc...

Page 61: ...rend air filter Replace filter s Dirty operating conditions Relocate machine to cleaner environment High air filter pressure drop switch malfunction Check harness connections Replace switch SECU contr...

Page 62: ...nts Loose or Damaged Tighten or replace Anti rumble valve not working Repair or Replace Drive Coupling Defective Replace coupling Defective Fan Replace fan Engine Malfunctioning Consult Dealer Airend...

Page 63: ...nctioning Inlet Valve Unloader Inspect valve Repair Replace Defective Separator Element Remove element Install new Ice in Regulation Lines Orifice Apply heat to line s and or orifice Cause Corrective...

Page 64: ...ration of 5 seconds When two or more failures have occurred simultaneously the failure lamp will pause for 3 seconds between flash sequences Failure flash sequences continuously repeat with 3 second p...

Page 65: ...Revision History Rev Level EC Number Comments A B C D E SVC 31204 Original Release...

Page 66: ...2009 Doosan Infracore International Inc Printed in the USA Doosan Infracore Portable Power 1293 Glenway Drive Statesville N C 28625 www doosanportablepower com...

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