Operating & Maintenance Manual
MAINTENANCE
48
Book: 46490694 (03-2010) Rev A
MAINTENANCE SCHEDULE
R=replace, C=check (adjust if necessary) CBT = check before
towing.
* Applies only when using PRO-TEC® Engine Fluid
Daily
Weekly
Monthly
3 MOS.
6 MOS.
12 MOS.
250 hours
500 hours
1000 hours
Compressor Oil Level
C
Engine Oil Level
C
Radiator Coolant Level
C
Gauges/Lamps
C
Air Cleaner Service Indicators
C
Fuel Tank (fill at end of day)
C
DRAIN
Fuel Water Separator (Drain)
C
Oil Leaks
C
Fuel Leaks
C
Drain Water From Fuel Filters
DRAIN
Coolant Leaks
C
Radiator Filler Cap
C
Air Cleaner PreCleaner Dumps
C
Fan/Alternator Belts
C
Battery Connections/Electrolyte
C
Tire Pressure and Surface
C
Wheel Lug Nuts
C
Hoses (oil, air, intake, etc)
C
Automatic Shutdown System
Test
C
Air Cleaner System
Visual
C
Compressor Oil Cooler Exterior
C
CLEAN
Engine Radiator Exterior
C
CLEAN
Fasteners, Guards
C
Air Cleaner Elements
R
Fuel/Water Separator Element
R
Compressor Oil Filter Element
R
Compressor Oil
R
Engine Oil Change
(initial change @ 50 hrs)
R
-non IR
fluids
R*
Engine Oil Filter
(initial change @ 50 hrs)
R -
non IR
fluids
R*
Wheels (bearings, seals, etc)
C
Engine Coolant
Test
C
R
Fuel Filter Element
R
Injection Valve Pressure
C
Shutdown Switch Settings
Test
C
Scavenge Orifice & related parts
CLEAN
Oil Separator Element
R
Injection Pump (check & adjust)
C
@ 2000 hrs
Valve Clearance Check
C
Adjust Intake and Exhaust Valves
C
@ 2000 hrs
Lights (running, brake, & turn)
CBT
Pintle Eye Bolts
CBT
Summary of Contents for P185WJD-D75
Page 2: ...2...
Page 5: ...Book 46490694 03 2010 Rev A 3 Foreword...
Page 8: ...Operating Maintenance Manual Foreword 6 Book 46490694 03 2010 Rev A...
Page 9: ...Book 46490694 03 2010 Rev A 7 DRAWBAR NOTICE...
Page 11: ...DRAWBAR NOTICE Operating Maintenance Manual Book 46490694 03 2010 Rev A 9...
Page 12: ...Operating Maintenance Manual DRAWBAR NOTICE 10 Book 46490694 03 2010 Rev A...
Page 13: ...Book 46490694 03 2010 Rev A 11 Safety...
Page 16: ...Operating Maintenance Manual Safety 14 Book 46490694 03 2010 Rev A...
Page 17: ...Safety Operating Maintenance Manual Book 46490694 03 2010 Rev A 15...
Page 18: ...Operating Maintenance Manual Safety 16 Book 46490694 03 2010 Rev A...
Page 20: ...Operating Maintenance Manual Safety 18 Book 46490694 03 2010 Rev A...
Page 22: ...Operating Maintenance Manual Safety 20 Book 46490694 03 2010 Rev A...
Page 23: ...Book 46490694 03 2010 Rev A 21 Noise Emission...
Page 28: ...Operating Maintenance Manual Noise Emission 26 Book 46490694 03 2010 Rev A...
Page 29: ...Book 46490694 03 2010 Rev A 27 GENERAL DATA...
Page 32: ...Operating Maintenance Manual GENERAL DATA 30 Book 46490694 03 2010 Rev A...
Page 33: ...Book 46490694 03 2010 Rev A 31 OPERATION...
Page 41: ...Book 46490694 03 2010 Rev A 39 MAINTENANCE...
Page 51: ...Book 46490694 03 2010 Rev A 49 LUBRICATION...
Page 53: ...Book 46490694 03 2010 Rev A 51 Troubleshooting...
Page 62: ...Operating Maintenance Manual Troubleshooting 60 Book 46490694 03 2010 Rev A...
Page 63: ...Revision History Rev Level EC Number Comments A B C D E SVC31192 Original Release...