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Oilless Tankmount Duplex

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product 
described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in 
personal injury and/or property damage! Retain instructions for future reference.

Powerex • 150 Production Drive • Harrison, OH  45030 • USA
1-888-769-7979 • www.powerexinc.com

IN256903AV 1/12

Description

The OTD Series Powerex Duplex Air Compressors have 
been designed and tested to meet the most demanding 
specifications for reliability in the pneumatic oil-free industry.
All Powerex air compressors have reliable operation and 
feature high quality construction and components. An 
unloading feature is included on all compressors to provide 
loadless starting. Powerex oilless pumps use composite piston 
technology, low compressor speeds and PTFE compression 
ring(s) at low maintenance costs.
All 2 through 15 HP models are also equipped with an 
auxiliary cooling fan and air control shroud to achieve low 
head temperatures, further minimizing ring wear.
Powerex compressor motors are NEMA Class B or better 
design. Single-phase motors have built-in overload protection 
and a DPST disconnect switch. Three-phase motors require 
a manual or magnetic starter and three overload heater 
coils which may be ordered as a factory mounted-and-wired 
option.

Features

•  Oilless reciprocating compressor pump 
•  High efficiency ODP motors
•  Three year warranty on compressor pump
•  Optional Isolation pads
•  Optional R134 dryer
•  ASME tank
•  UL listed controls (with optional panel)

NOR

GREN

N

OUTLET

INLET

IN

OUT

1/2 X

 1/4

2" 

 X

 1 

1/

2"

RESET

RESET

0 0 0 0

0 0 0

PUMP

NO. 2

ALT.

PUMP

NO. 1

0

0

0

0

0

80

PRESSURE GAGE

40

20

60

PSI

100

0

ON

min.

TEST

OFF

45

sec.

0.5

2

4

10
5

0.5

20

8

6

30

40

PSI

160

200

60

0

20

100

180

PRESSURE GAGE

80

140

120

40

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these 
specifications, consult the local Powerex office. Powerex shall not be liable for damages resulting from misapplication or misuse of its products.

Specifications

Product

OTD Series Powerex Duplex Air Compressors

Performance 
Specifications

See Page 2

Lubrication

Grease Filled Bearings

Operating 
Voltages

1Ø 1 

HP - 1-1/2 HP 115 - 280 / 230 Volts, 60 Hz 

 

2 HP - 5 HP 280 / 230 Volts, 60 Hz

3Ø 

280 - 230 / 460 Volts, 60 Hz

Compression 
Cycle

Single-Stage (1 HP - 3 HP Models)
Two-Stage (5 HP - 15 HP Models)

Motor 
Overload 
Protection

1Ø 

Built-in Thermal Overload (Standard)

3Ø 

IEC Magnetic Starter with Adjustable  

 

Overload (Optional)

Pressure 
Settings

Lead  Cut-In: Factory Set at Approx. 90 psig (621 kPa)
 

Cut-Out: Factory Set at Approx. 120 psig (827 kPa)

Lag 

Cut-In: Factory Set at Approx. 80 psig (552 kPa)

 

Cut-Out: Factory Set at Approx. 110 psig (758 kPa)

Overpressure 
Protection

ASME Safety Valve Factory Set and Sealed

Outlet Air  
Connections

1/2 inch NPT (30, 60, and 80 Gallon Tanks) 
1 inch NPT (120, 200 and 240 Gallon Tanks)

Tank Sizes

See Page 2

California 
Ordinance  
462 (L) (2)

Meets Requirements of this Ordinance

Tank Isolation Standard All Units
Drive

V Belt

Control Panel Optional Panel UL508A Listed

Summary of Contents for OTD010

Page 1: ...tors Three year warranty on compressor pump Optional Isolation pads Optional R134 dryer ASME tank UL listed controls with optional panel NORGREN N OUTLET INLET IN OUT 1 2 X 1 4 2 X 1 1 2 RESET RESET 0 0 0 0 0 0 0 PUMP NO 2 ALT PUMP NO 1 0 0 0 0 0 80 PRESSURE GAGE 40 20 60 PSI 100 0 ON min TEST OFF 45 sec 0 5 2 4 10 50 5 20 8 6 30 40 PSI 160 200 60 0 20 100 180 PRESSURE GAGE 80 140 120 40 The perfo...

Page 2: ...y Warning indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Caution indicates a potentially minor or moderate injury Notice indicates important information that if not followed may cause damage to equipment NOTE Information that requires special attention California proposition 65 This product or its power cord may contain chemicals known to t...

Page 3: ...1 4 26 3 4 20 45 3 4 40 18 14 5 8 80 5 8 500 480 OTD 030 3XX 65 3 8 26 3 4 20 45 3 4 40 18 14 5 8 80 5 8 500 480 OTD 130 3XX 65 3 8 26 3 4 20 45 3 4 40 18 14 5 8 80 5 8 500 480 OTD 030 4XX 70 3 4 27 3 4 24 50 1 4 42 18 16 7 8 82 3 4 780 760 OTD 130 4XX 70 3 4 27 3 4 24 50 1 4 42 18 16 7 8 82 3 4 780 760 OTD 050 4XX 70 3 4 29 1 4 24 58 1 4 42 18 16 7 8 930 910 OTD 151 4XX 70 3 4 29 1 4 24 58 1 4 42...

Page 4: ...is ready for full operation No break in is required Operation Factory calibrated snap acting DPST pressure electric switches provide automatic cut in and cut out Overpressure protection is provided by an ASME safety relief valve Receiver tanks have a condensate drain valve with an extension for easy access All mounting bases are slotted for V belt tension adjustment to aid in maintaining proper co...

Page 5: ...re switch Confirm operation l l Magnetic starter Inspect l l Replace if contact points deteriorated Safety valve Confirm operation l Every 2500 hours or 6 months Pressure gauge Inspect l Every 2500 hours or less l Inspect s Replace NOTES 1 Inspect and perform maintenance periodically according to maintenance schedule 2 The maintenance schedule relates to the normal operating conditions If the circ...

Page 6: ...6 Oilless Tankmount Duplex Figure 3 Single Phase Wiring Diagram ...

Page 7: ...7 Oilless Tankmount Duplex Figure 4 Three Phase Wiring Diagram ...

Page 8: ...r HP 1 1 1 2 2 0 1 91237640 2 3 4 0 1 91237640 5 High pressure 2 0 1 91930680 5 Low pressure 2 0 1 91236681 7 1 2 10 High pressure 2 0 1 91930680 7 1 2 10 Low pressure 4 0 1 91236671 15 High pressure 2 0 1 91930680 15 Low pressure 4 0 1 91236681 D Intake Filter Element Motor HP 1 1 1 2 2 0 2 ST073923AV 2 3 2 0 2 ST073905AV 5 2 0 3 ST073905AV 7 1 2 10 2 0 3 ST073907AV 15 2 0 3 ST073907AV E Belt Mot...

Page 9: ...827 kPa cut out 1 0 9 CW207558AV Lag Switch Set at approximately 80 psig 560 kPa cut in and 110 psig 758kPa cut out 1 0 9 CW207559AV K Tank Motor HP Tank Size 1 Through 1 1 2 30 gallon 1 134 0 AR022600ST 2 3 80 gallon 1 243 0 AR022900ST 3 120 gallon 1 415 0 AR023600ST 5 120 gallon 1 415 0 AR022800ST 5 200 gallon 1 677 0 JQ000200AJ 7 1 2 Through 15 240 gallon 1 810 0 JQ000100AJ L COOLING SHROUD Mot...

Page 10: ...Notes 10 Oilless Tankmount Duplex ...

Page 11: ...Notes 11 Oilless Tankmount Duplex ...

Page 12: ...tions iii that have been materially modified without the prior written approval of Powerex or iv that experience failures resulting from operation either intentional or otherwise in excess of rated capacities or in an otherwise improper manner f The warranty provided herein shall not apply to i any defects arising from corrosion abrasion use of insoluble lubricants or negligent attendance to or fa...

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