Doosan DX380LC-7K Operation And Maintenance Manual Download

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Index

7-1

DX380LC-7

INDEX

Numerics

1,000 Hour / 6 Month Service

4-60

10 Hour / Daily Service

4-25

12,000 Hour / 6 Year Service

4-83

12V Power Socket

2-15

2,000 Hour / Yearly Service

4-70

24V Power Socket

2-15

250 Hour / Monthly Service

4-43

4,000 Hour / Biennial Service

4-82

50 Hour / Weekly Service

4-39

500 Hour / 3 Month Service

4-48

Accumulator

1-64

Active Regeneration

3-22

Adjust Valve Clearance** - Check

4-81

After Treatment System

3-20

After Treatment System Switch

2-17

Air Cleaner Outer and Inner Filter - Replace

4-75

Air Cleaner Outer Filter - Clean

4-54

Air Compressor and Tank - Check

4-41

Air Compressor Filter (If Equipped) - Clean

4-50

Air Compressor Switch (If Equipped)

2-20

Air Conditioner Hoses - Check

4-84

Air Gun

2-95

Air Gun and Compressor (If Equipped)

2-95

Air Intake System and Emission Control System -

Check

4-35

Air-conditioning Inner Filter - Clean

4-52

Air-conditioning Inner Filter - Replace

4-66

Air-conditioning Outer Filter - Clean

4-51

Air-conditioning Outer Filter - Replace

4-65

All Controls and Linkages - Check

4-38

All Switches and Travel Alarm (If Equipped) - Check

4-36

Alternator and Starter** - Check

4-81

Antifreeze Concentration Tables

4-93

Arm and Bucket Joint Pins - Lubricate

4-39

Around View Monitoring (AVM) Monitor (If Equipped)

2-24

Around View Monitoring (AVM) System

Asbestos Information

Attachment

Attachments

Audio

Audio Display

Audio System

Auto Grease System

Maintenance

Pump Display Mode

Pump Programming

Troubleshooting

Auto Grease System (If Equipped)

3-69

Auto Grease System Switch (If Equipped)

2-20

Auto Idle Mode

3-25

Auto Idle Selector Button

2-32

AVM (Around View Monitoring) System (If Equipped)

- Check

4-35

Avoid Mixing Lubricants

Back Button

Battery

Electrolyte Level

Terminals

Battery Disconnection

1-8

Battery Explosion

1-8

Battery Fluid - Check

4-47

Battery Hazard Prevention

1-67

Before Engine Starting

1-32

Bleeding Fuel System

4-57

Bolts and Nuts - Inspect

4-47

Boom and Arm Joint Pin - Lubricate

4-43

Boom, Arm and Front Attachment Pins - Lubricate

4-25

Boost Mode

3-26

Boost Starting or Charging Engine Batteries

1-41

Booster Cable

1-41

Breaker Filter (If Equipped) - Replace

4-46

Bucket

4-85

Bucket O-ring - Replace

4-86

Bucket Replacement and Reversal

3-42

Bucket Teeth and Side Cutters - Inspect

4-34

Bucket Tooth - Replace

4-85

Burn Prevention

1-58

Buzzer Alarm Stop Switch (If Equipped)

2-18

Cabin Light

2-79

Cabin Storage Compartments

2-90

Camera Mode Selector / ESC Button

2-33

Ceiling Door Sun Visor (If Equipped)

2-91

Centrifugal Oil Cleaner - Clean

4-70

Change Machine Control Pattern By Selector Valve

Summary of Contents for DX380LC-7K

Page 1: ...eration and Maintenance Manual DX380LC 7K Excavator 950106 02642EN October 2021 DOOSAN and the DOOSAN logo are registered trademarks of DOOSAN Corporation in the United States and various other countries around the world Serial Number 10001 and Up ...

Page 2: ...publication was written The specifications torques pressures measurements adjust ments illustrations and other items can change at any time These changes can affect the service that is given to the product Obtain the complete and most current information before you start any job Doosan distributors have the most current information available ...

Page 3: ...2 General 1 17 Transportation 1 30 Operation 1 32 Long Term Storage 1 51 Maintenance 1 53 Environment and Circumstances 1 68 Operating Controls 2 1 Component Locations 2 2 Operator s Area 2 6 Operational Controls and Panels 2 7 Display Monitor 2 26 User Menu 2 44 Around View Monitoring AVM System 2 66 Proximity Alarm System 2 69 Heater and Air Conditioner Control Panel 2 72 Audio System 2 77 Misce...

Page 4: ... 3 18 Operating Precautions 3 33 Parking Excavator 3 40 Towing Procedure 3 41 Attachments 3 42 Hydraulic Attachments If Equipped 3 45 Lifting Objects 3 62 Lifting Objects with Quick Coupler 3 64 Auto Grease System If Equipped 3 69 Inspection Maintenance and Adjustment 4 1 Maintenance Information 4 1 Machine Setup Position for Maintenance 4 5 Handling Oil Fuel DEF AdBlue Coolant 4 6 Electrical Syst...

Page 5: ...e Cooling System 4 91 Fuel Transfer Pump If Equipped 4 94 Handling of Accumulator 4 97 Track Tension 4 98 Venting and Priming Hydraulic System 4 100 Maintenance in Special Conditions 4 102 Transportation 5 1 Loading and Unloading 5 2 Lifting Machine 5 8 Specification 6 1 Standard Specification 6 1 Overall Dimensions 6 2 Disassembled Parts Dimension and Weight 6 3 Ground Pressure 6 4 Digging Force ...

Page 6: ...DX380LC 7 Table of Contents IV ...

Page 7: ...s manual If it is used for other purposes or in potentially hazardous environments special precautions must be followed and the machine must be equipped for such use Examples include but are not limited to are falling object guards work lights etc Do not engage in prohibited uses as described in this manual Contact your DOOSAN distributor for further information Engine and Emission Control System ...

Page 8: ...ing the Roll over Protective Structure ROPS and can result in death or serious injury Contact your DOOSAN distributor for further information Attachments These and other attachments are approved for use on this machine Do not use unapproved attachments Attachments not manufactured by DOOSAN may not be approved See your DOOSAN distributor for information about approved attachments and attachment ma...

Page 9: ...nt Serial Numbers There are many serial numbers on each traceable component of the machine Record these numbers and their locations These will be required whenever warranty service work is requested EX1403864 Figure 1 EX1301247 Figure 2 Figure 3 DS2103155 Doosan Infracore Co Ltd 7 11 Hwasu dong Dong gu Incheon Korea PRODUCT IDENTIFICATION NUMBER MADE IN KOREA MODEL 950209 02977 Operating Identific...

Page 10: ... the machine provide instructions how to operate service and maintain the machine Safety messages and safety decals indicate potential hazards and describe safety precautions required to avoid hazards Operator and maintenance personnel should read and understand these safety messages and decals before beginning operation or maintenance 1 2 DS2103942 Figure 4 Reference Number Description 1 Doosan E...

Page 11: ... use of machine NOTE The word NOTE identifies information for effective use DANGER DANGER This signal word is used on safety messages and safety labels and indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING This signal word is used on safety messages and safety labels and indicates a potentially hazardous situation which if not a...

Page 12: ...erter is a manufactured article that contains vanadium pentoxide a hazardous substance Before disposing of or scrapping a spent SCR catalytic converter it should be tested for any hazardous character istics ignitability corrosivity reactivity acute hazardous ness and toxicity as those categories are described in 22 CCR 66261 30 If the spent SCR catalytic converter exhibits hazardous characteristic...

Page 13: ... is running the exhaust system parts can reach such high temperatures that there is a risk of per sonal injury Make sure that the exhaust system tempera ture has decreased to a suitable level before starting to work The SCR system is heated by water from the engine cool ing system The cooling system runs at overpressure and when the engine is hot the coolant is hot Do not open any hoses without fi...

Page 14: ...led Power kW rpm Pertinent EC noise emission requirement Has been manufactured in conformity with the provisions of the Directive 2000 14 EC amended by 2005 88 EC as stated below Certificate No Date Conformity Assessment Procedure Notified Body Involved Measured Sound Power Level dB A Guaranteed Sound Power Level dB A Has been manufactured in conformity with the provision of 2006 42 EC Machinery E...

Page 15: ...mity with the provisions of the Noise Emission in the environment by Equipment for use Outdoors Regulations 2001 as stated below Certificate No Date Conformity Assessment Procedure Annex VIII Full Quality Assurance Notified Body Involved Measured Sound Power Level dB A Guaranteed Sound Power Level dB A Has been manufactured in conformity with the provisions of Supply of Machinery Safety Regulation...

Page 16: ...l system The operator is responsible for proper operation and maintenance of the emission controls system It is essential to take prompt action to rectify any incorrect operation use or maintenance of the emissions control system in accordance with the rectification measures indicated by the warnings referred to Emission Control System Where the engine is to be operated within the Union on diesel ...

Page 17: ...hts as a data subject 4 The controller processing personal data is Doosan Infracore Co Ltd with registered office at 489 Injung ro Dong Gu Incheon Republic of Korea and registered under number 120111 0234469 In case the machine that you operate was distributed by one of our dealers this dealer might also process your personal data for his own purposes If so such dealer is an independent controller...

Page 18: ...losed the planned storage period the existence of a right to rectification deletion restriction or revocation of processing the existence of a right to lodge a complaint the origin of your data in so far as not collected by us and also about the existence of automated decision making including profiling and where appropriate meaningful information about to details thereof You have the right to ask...

Page 19: ...Safety 1 1 DX380LC 7 1Safety ...

Page 20: ...hey are damaged missing or the texts and pictorials are not legible When you clean the safety decals use a soft cloth water and soap Do not use solvent gasoline or other harsh chemicals to clean the safety decals because this could loosen the adhesive that secures the decals to the machine Remember if a safety decal is attached to a part that is replaced install a new safety decal on the replaceme...

Page 21: ...guration The hazard panels use a black triangular band and a pictorial to identify the hazard and the potential consequences of failure to follow the instructions Avoidance panels use pictorials and or prohibition signs to identify the actions necessary to avoid the hazard A safety decal may contain more than one hazard panel and more than one avoidance panel Horizontal Configuration Vertical Conf...

Page 22: ...DX380LC 7 Safety 1 4 Information and Location for Safety Decals DS1900721 24 24 15 16 1 Figure 2 ...

Page 23: ...Safety 1 5 DX380LC 7 Information and Location for Safety Decals Continued 4 6 20 25 26 21 23 23 9 DS1900722 22 5 Figure 3 ...

Page 24: ...indow when it is in raised position Attachment interference can cause death serious injury or machine damage Check attachment to machine clearance through full working cycle before operation Keep bystanders out of swing area and travel path and always look in the travel direction Ensure mirrors and rear side view camera are clean and working properly Never operate machine from outside the operator...

Page 25: ...t operate when performing inspection or maintenance WARNING AVOID DEATH OR SERIOUS INJURY Keep out of swing area and travel path Always look in the travel direction Make sure swing area is clear of bystanders and objects EX1301180 WARNING HOT PRESSURIZED FLUID CAN CAUSE SERIOUS BURNS Do not loosen or open cap when hot Before opening 1 Turn engine off 2 Allow machine to cool 3 Tip cap and open slow...

Page 26: ... arcs sparks flames and lighted tobacco away Do not store metal tools or flammable materials on or around batteries Wear safety goggles and rubber gloves when working with batteries If battery acid contact occurs 1 Flush your skin with water immediately and apply baking soda or lime to neutralize the acid 2 Flush your eyes with water for 10 15 minutes 3 Get medical attention immediately NOTICE AVO...

Page 27: ...rack tension grease valve more than one complete turn from the fully tightened position Bleed off pressure slowly and keep body away from grease valve Wear eye protection Read and follow instructions in Operation Maintenance Manual for more information on track adjustment EX1301186 WARNING AVOID DEATH OR SERIOUS INJURY Stay clear of the boom arm and attachment EX1301187 WARNING AVOID DEATH OR SERI...

Page 28: ...950205 03810 EX1301188 WARNING AVOID DEATH OR SERIOUS INJURY Do not step in this area EX1301189 WARNING HOT SURFACE CAN CAUSE SERIOUS BURNS Do not touch hot surface Allow to cool before servicing EX1301190 NOTICE If primary exit is blocked use glass breaking tool to break glass for secondary exit ...

Page 29: ... adjust breaker impact see Operation Maintenance Manual for additional instructions AVOID ELECTRICAL COMPONENT INJURY Electrical welding on the frame can damage the engine s electronic control unit ECU EX1301193 WARNING AVOID DEATH OR SERIOUS INJURY Activating the Intelligent Floating Boom Control with the tracks raised up can cause the machine to drop suddenly Do not activate Intelligent Floating...

Page 30: ...US INJURY Do not weld on or drill holes in the protective structure Replace ROPS if damaged or modified EX1301198 WARNING UNSUPPORTED DOOR CAN FALL CAUSING DEATH OR SERIOUS INJURY To open door 1 Hold door firmly 2 Lift door slowly until locking device engages To close door 1 Hold door firmly 2 Press locking device to disengage 3 Lower door slowly ...

Page 31: ...kg of HFC R134a of which the CO2 equivalent value is 0 9295 tons The GWP of HFC R134a is 1 430 Every Machine of DOOSAN is clearly attached with an information label EU regulation 2015 2067 of 17 November 2015 imposes to all undertaking natural persons or companies performing the repair maintenance or servicing of air conditioning system to be certified at national level Please pass certification o...

Page 32: ...m and arm fully extended with the attachment on the ground before checking hydraulic fluid level Use hydraulic oil which is suitable for machine EX1505099 68 950205 06282 DS1802847 950205 05395A NOTICE AVOID DAMAGE TO COOLING SYSTEM Do not mix an ethylene glycol coolant and a propylene glycol coolant Mixing the two types of coolant may produce particles that damage the system For details read the ...

Page 33: ...cation 24 Tie down 950205 03816 Identifies tie down point location 25 Do Not Lift 950205 03570 EX1301201 950205 03815 EX1301203 EX1402619 WARNING AVOID DEATH OR SERIOUS INJURY Not a lift point for machine Refer to the Lifting Machine section of this manual for details regarding the lifting point ...

Page 34: ...ater fuel oil deteriorated DEF or other unspecified fluid Clean off around the inlet of the DEF Adblue tank to prevent dust metal particles water and other contaminants from entering the tank 2 The DEF Adblue tank lamp lights up when the tank has been filled to approximately 90 then carefully fill up the tank Overflowing DEF Adblue may contaminate the surrounding area The DEF Adblue tank lamp is a...

Page 35: ...tion Have guards and shields repaired or replaced immediately if damaged Be sure that you understand the use and maintenance of all safety features such as safety lever and seat belt Use them properly Never remove modify or disable any safety features Always keep them in good operating condition Always check for and know the location of underground and overhead utility lines before excavating Fail...

Page 36: ...ay clear of the following areas cutting edges pinch points and crushing surfaces Never use attachment as a work platform or manlift Contact your DOOSAN distributor about auxiliary hydraulic kits for attachments installation If you are in doubt about compatibility of a particular attachment with a machine consult your DOOSAN distributor Pressurized Fluids Pressurized air or fluids can cause debris ...

Page 37: ...ying or Falling Objects On work sites where there is a potential hazard that flying or falling objects can hit operator s cabin select and use a guard to match operating conditions for additional operator protection Working in mines tunnels deep pits and loose or wet surfaces could produce hazard of falling rocks or flying objects Additional protection for operator s cabin could be required such a...

Page 38: ...operate machine until problem has been corrected Crushing and Cutting Keep objects away from moving fan blades Fan blades can throw and cut objects Do not use a wire rope that is kinked or frayed or a wire rope with any loss of diameter Wear leather gloves when handling a wire rope When striking a loose retainer pin it can fly out and can cause a serious injury Make sure that area is clear of pers...

Page 39: ...ine oil and hydraulic oil are at their highest temperatures The radiator and hydraulic tank are still under pressure Always wait for temperature to cool down Attempting to remove caps drain oil or coolant or replacing filters may lead to serious burns if done when hot Relieve all pressure in air system hydraulic oil system lubrication system fuel system and cooling system before any lines fittings...

Page 40: ...ell ventilated area away from flames or sparks and wear dust mask when grinding painted parts Maintenance The machine and some attachments have components that are at high temperatures under normal operating conditions The primary source of high temperatures are the engine and exhaust system If damaged or incorrectly maintained the electrical system can be a source of arcs or sparks Flammable debr...

Page 41: ...st Starting or Charging Engine Batteries on page 1 41 for proper procedure in this manual Do not charge a frozen battery This can cause an explosion After market radios or other electric operated equipment in cabin must have a fuse in the electrical circuit Hydraulic System Check hydraulic tubes hoses and fittings for damage wear or for leaks Hydraulic lines and hoses must be properly routed and h...

Page 42: ...ids on any engine that has glow plugs or an electric grid type manifold heater These starting aids can cause an explosion and result in death or serious injury Use procedures in this manual for connecting battery and for jump starting Welding and Grinding Always clean machine and attachment set battery disconnect switch to OFF position and disconnect wiring from electronic controllers before weldi...

Page 43: ...he event of a fire Make sure fire extinguishers are always available and read labels to know how to use them It is recommended that an appropriately sized 2 27 kg 5 lb or larger multipurpose A B C fire extinguisher be mounted in cabin Check and service fire extinguisher at regular intervals and make sure that all work site crew members are adequately trained in its use Inspect fire extinguisher an...

Page 44: ...unction Do not increase machine weight beyond certified value by modifying machine or by installing attachments on machine If weight limit of protective equipment is exceeded protective equipment will not be able to protect operator and this can result in death or serious injury Always observe the following This machine is equipped with a protective structure Do not remove protective structure and...

Page 45: ...nting and hardware for damage Never modify the ROPS cabin Replace the cabin and hardware if damaged See your DOOSAN distributor for parts ROPS Roll over Protective Structure complies with ISO 12117 2 2008 EN13531 2001 DS1901183 Figure 19 WARNING AVOID DEATH OR SERIOUS INJURY Never modify the operator cabin by welding grinding drilling holes or adding attachments unless instructed in writing by DOO...

Page 46: ...lts when done Never attempt to alter or modify any protective structure reinforcement system by drilling holes welding remounting or relocating fasteners Any serious impact or damage to system requires a complete inspection of the structure Reinstallation recertification and or replacement of system may be necessary Contact your DOOSAN distributor for available safety guards and or recommendations...

Page 47: ...ion at a mine of any electrical detona tors must ensure that those detonators are kept at a safe dis tance from sources of electromagnetic radiation to prevent the possibility of induced ignition of the detonators by such sources Information in regard to the determination of Safe Separation Distances should be available from respective explosives man ufacturers suppliers and may also be referenced...

Page 48: ...loading and unloading only on firm and level ground Maintain a safe distance from edge of road or drop off Never use work equipment to load or unload machine The machine may fall or tip over Always use loading ramps of adequate strength and capacity Be sure that ramps are wide and long enough to provide a safe loading slope Take steps to prevent ramps from moving out of position or coming off Clea...

Page 49: ...ollowing The weight transportation height and overall length of machine may change depending on work equipment attached to it Always check the machine dimensions and work equipment s dimensions before transporting When passing over bridges or structures on private land check that structure is strong enough to support weight of machine Before traveling on public roads check with appropriate authori...

Page 50: ...sition Check that work equipment and travel controls move freely and work controls return to NEUTRAL when released Check that attachment is properly attached and locked Make sure that the machine is equipped with a lighting system that is adequate for job conditions and lights are working properly Before moving machine check position of undercarriage The normal travel position is with idler wheels...

Page 51: ... fences or near boundary obstacles Know appropriate work site hand signals and personnel that are authorized to give hand signals Follow hand signals from only one person If you need to operate on a street protect pedestrians and cars by designating a person for work site traffic duty or by erecting fences and posting No Entry signs around work site Erect barricades or fences post No Entry signs a...

Page 52: ...always face machine Maintain three point contact both feet and one hand or one foot and both hands with handrails guardrails steps and track shoes to ensure that you support yourself securely Never hold onto any control levers when getting on or off machine Securely latch door If you grip handrail inside door when moving on top of track shoes and door latch is not securely engaged door may move an...

Page 53: ... suction pads to window glass Suction pads act as a lens and can cause fire Never bring flammable or explosive items into operator s cabin Do not leave cigarette lighters laying around operator s cabin If temperature inside operator s cabin becomes too high there is a potential hazard that lighter could explode Secure all loose items such as lunch boxes and other items that are not a part of equip...

Page 54: ... storage device if equipped by extending webbing and checking that it spools out and retracts correctly 5 Check webbing in areas exposed to ultraviolet UV rays from sun or extreme dust or dirt If original color of webbing in these areas is extremely faded and or webbing is packed with dirt webbing strength may be reduced NOTE Contact your DOOSAN distributor for seat belt system replacement parts W...

Page 55: ...these aids there still may be areas around the machine which cannot be seen from the operator s seat Always keep personnel and bystanders out of the work area Be careful when operating and always look in direction of travel Adjust visual aids for best visibility around machine When swinging work equipment or backing up press camera button if equipped to change display mode on display monitor so yo...

Page 56: ...ontact your DOOSAN distributor and arrange for repairs Restricted Visibility Some areas may not be seen from the operator s position Get aid from proper job site organization and minimize visibility masking hazard Refer to Visibility Information in the Operation and Maintenance Manual for more information regarding job site organization Figure 28 Figure 30 provide an approximate visual indication ...

Page 57: ...nd to arm pin Mirror Adjustment Frequently ensure the mirrors are directed properly Park the machine on a level surface Lower the attachment to the ground Lower the safety lever to the LOCK position Stop the engine Use the machine access system NOTE You may need hand tools to adjust certain types of mirrors 12 m 472 in F W D DS2100287 Figure 29 12 m 472 in F W D DS2100288 Figure 30 DS1801218 A B F...

Page 58: ...areful attention to signals and follow instructions from flagman Signals should only be given by one flagman When working in dark places turn ON work lights and front lights on the machine Set up additional lighting in area Stop operations if there is poor visibility such as fog snow rain or sandstorms Check mirrors and rear side view camera if equipped on machine before starting operations Clean ...

Page 59: ...being charged or boost started must be as far away from the batteries as possible Connect positive cable first when installing cables and disconnect negative cable first when removing them Starting Engine with a Booster Cable HAOA440L Figure 34 WARNING AVOID DEATH OR SERIOUS INJURY 1 An explosive gas is produced while batteries are in use or being charged Keep flames or sparks away from the batter...

Page 60: ...ground connection to the upper frame 5 of the machine to be started with the other end of black cable 2 Figure 35 When making the last connection to upper frame be sure to connect the cable end as far away from the machine batteries as possible DO NOT CONNECT DIRECTLY TO THE NEGATIVE BATTERY TERMINAL 4 Start the engine Disconnecting Booster Batteries 1 Disconnect black negative cable 2 Figure 35 f...

Page 61: ...ng or operating the machine When operating the machine do not extend your hands or head out of window The boom and arm linkage can allow work tool or attachment to contact undercarriage or cabin Be aware of position of work tool Do not attempt to start engine by short circuiting engine starting circuit This can result in death or serious injury or fire When starting engine sound horn as a warning ...

Page 62: ...ea Check that there is no one in area around machine There are restricted visibility areas behind machine so if necessary swing upper structure slowly to check that there is no one behind machine before traveling in reverse When operating in areas with poor visibility designate a flagman to direct work site traffic Keep unauthorized personnel away from turning radius or travel path of the machine ...

Page 63: ...hen traveling on rough ground travel at low speed and avoid sudden changes in direction Always operate within permissible water depth Permissible water depth is up to centerline of upper track roller s When passing over bridges or structures on private land check that structure is strong enough to support weight of machine Before traveling on public roads check with appropriate authorities and fol...

Page 64: ...r configuration and attachments Weight lifting height and swing radius Safe rigging of load Proper handling of suspended load Always watch load Bring load close to the machine before traveling any distances or swinging load Lifting capacity decreases as load is moved further from the machine Set tracks at right angles to road shoulder or drop off with sprocket at rear when performing operations to...

Page 65: ...an cause a tip over Use caution when swinging or operating work equipment on slopes Do not swing work equipment from uphill side to downhill side when bucket is loaded This could cause machine to tip or roll over In addition lower bucket as far as possible keep it pulled into front and keep swing speed as slow as possible If the machine begins to slide down on a grade immediately dump load and tur...

Page 66: ...o not perform towing on steep slopes so select a place where slope is gradual If there is no place where slope is gradual perform operations to reduce angle of slope before starting towing operation When towing a machine always use a wire rope with a sufficient towing capacity Do not use a wire rope that is kinked or frayed or a wire rope with any loss of diameter Wear leather gloves when handling...

Page 67: ...p object slips off attachment Do not use impact force of work equipment for demolition work This could damage work equipment cause broken materials to fly off or tipping This could result in death or serious injury Do not use work equipment or swing mechanism to pull load in any direction This could cause the work equipment to move suddenly if the load releases and can result in death or serious i...

Page 68: ...achment completely to ground or to an overnight support saddle To prevent unintended or accidental movement When parking on public roads provide fences signs flags or lights and put up any other necessary signs to ensure that passing traffic can see machine clearly Park machine so machine flags signs and fences do not obstruct traffic After front attachment has been lowered to an overnight storage...

Page 69: ... tarp Perform lubrication procedures on all grease points Apply a coating of light oil to the exposed plated metal surfaces such as hydraulic cylinder rods etc and to all the control linkage and control cylinders Control valve spools etc Remove battery from the excavator to be fully charged and stored Inspect the coolant recovery tank and radiator to make sure the antifreeze level in the system is...

Page 70: ...the coolant Refer to the antifreeze coolant protection chart to determine protection of the cooling system Add coolant as required After Storage Before operating the work equipment remove all grease from the hydraulic cylinder rods Add grease and oil at all lubrication points Adjust fan and alternator belt tension Connect the charged battery Check condition of all hoses and connections Check the l...

Page 71: ...e materials before checking fluids Never service or adjust machine with engine running unless instructed to do so in this manual Avoid contact with leaking hydraulic fluid or diesel fuel under pressure It can penetrate skin or eyes Never fill fuel tank while engine running while smoking or when near open flame Keep body jewelry and clothing away from moving parts electrical contact hot parts and e...

Page 72: ...ck and forth left and right at full stroke 2 to 3 times to eliminate remaining internal pressure in hydraulic circuit Then move safety lever to LOCK position Check that battery relay is OFF and main power is shut off Wait for approximately one minute after turning OFF engine starter switch key and press horn switch If horn does not sound the main power is shut off Put blocks under track to prevent...

Page 73: ...ing a DO NOT OPERATE warning tag to the operator s cabin controls and other machine areas if required Use of a chain or cable to keep the safety lever in the fully lowered LOCK position complies with OSHA s lockout requirements DO NOT OPERATE warning tags are available from your DOOSAN distributor Always attach DO NOT OPERATE warning tag to work equipment control lever in the operator s cabin to a...

Page 74: ...al use tap water Avoid use of organic solvents for cleaning such as benzene toluene or methanol These solvents can cause a chemical reaction that will dissolve and damage the window Proper Tools and Clothing Only use tools that are intended for the type of service to be done Metal pieces from low quality or damaged tools such as chisels or hammers can break off and hit a service person in the eyes...

Page 75: ...d other flammable material in a protective container Tighten all fuel and oil caps Do not smoke while you refuel machine or while you are in a refueling area Do not smoke in battery charging areas or in areas that contain flammable material Clean all electrical connections and tighten all electrical connections Check electrical wires daily for wires that are loose or frayed Tighten all loose and r...

Page 76: ...o cool before draining cooling system Hot oil and hot components can cause personal injury Do not allow hot oil or hot components to contact skin Vent hydraulic tank only after engine has been stopped and hydraulic tank is cool Using gloves slowly tilt hydraulic tank air breather to relieve pressure Relieve all pressure in hydraulic oil system in fuel system or in cooling system before disconnecti...

Page 77: ...e any symptoms appear and therefore one is not given any immediate warning The acid may remain on the machine parts for several years after a fire If swelling redness or a stinging feeling appears and one suspects that cause may be contact with heated rubber that contains fluorides contact a medical doctor immediately If a machine or part of a machine has been exposed to fire or severe heat it mus...

Page 78: ...t be taken care of in an environmentally safe way Check List After Fire When handling a machine which has been damaged by fire or been exposed to intense heat the following protective measures must under all circumstances be followed Use thick gloves made of rubber and wear goggles which are certain to protect your eyes Never touch burned components with your bare hands as there is a risk that you...

Page 79: ...t could result in an explosion or fire To prevent this protect and insulate components from excessive heat Do not weld on pipes or on tubes that contain flammable fluids Do not flame cut pipes or tubes that contain flammable fluids Before welding on pipes or tubes or before flaming cut pipes or tubes clean them thoroughly with a nonflammable solvent Make sure pressure inside pipes or tubes does no...

Page 80: ...negative cable of battery 7 Clean battery compartment 8 Turn battery disconnect switch to ON position 9 Close battery compartment door Warning for Counterweight and Front Attachment Removal OFF OFF O N OFF O N ON EX1500481 Figure 51 EX1401352 Figure 52 WARNING AVOID DEATH OR SERIOUS INJURY Removal of the machine counterweight front attachment or any other part can affect the stability of the machi...

Page 81: ...ls and maintain a three point contact both feet and one hand or both hands and one foot to support yourself If job requires it wear protective clothing To prevent injury from slipping or falling when working on hood or covers never stand or walk on areas except areas equipped with nonslip pads If it is necessary to work under raised equipment or the machine support work equipment and machine secur...

Page 82: ...autions Do not drill or punch holes in accumulator or expose it to any flames fire or external heat source Do not weld on accumulator When performing disassembly or maintenance of accumulator or when disposing of accumulator charged nitrogen gas must be properly released Contact your DOOSAN distributor for assistance Wear safety goggles and leather gloves when working on an accumulator Hydraulic o...

Page 83: ... you should NEVER attempt to disassemble track adjuster or attempt to remove track tension grease valve assembly Keep your face and body away from grease valve Refer to Track Tension on page 4 98 for proper procedure in this manual or Shop Manual Supports and Blocking for Work Equipment Do not allow weight or equipment loads to remain suspended and unsupported Lower work group to ground before lea...

Page 84: ...essive heat during operation Replace hose or components if any of the following problems are found Damage or leakage from hose end fitting Wear damage cutting of hose covering or wire braiding is exposed on any hose Cover portion is swollen in any section The hose is twisted or crushed Foreign material is embedded in hose covering Hose end is deformed Connection fittings are damaged or leaking NOT...

Page 85: ...h batteries turn starter switch to O OFF position Since there is a potential hazard that sparks could be generated always do the following Do not let tools rings or other metal objects make any contact between battery terminals Do not leave tools or other metal objects lying near battery When disconnecting battery terminals wait for approximately one minute after turning engine starter switch key ...

Page 86: ... injury or property damage Deep Digging Do not perform deep digging under front of machine The ground under machine may collapse and cause machine to fall resulting in death or serious injury Working heavy loads on loose soft or uneven ground can cause side load conditions resulting in a tip over and injury Traveling without a load or a balanced load may also be hazardous Never rely on lift jacks ...

Page 87: ...eful not to hit and damage other equipment or property To prevent hitting objects operate machine at a slow speed when working in confined spaces indoors or in crowded areas Do not swing bucket over the top of personnel or over operator s cabin of dump truck Loose or Soft Ground Do not operate on soft ground or near edge of drop offs overhangs and deep ditches The ground can collapse because of th...

Page 88: ...cket or other attachment does not have to make physical contact with power lines for current to cause an electrocution Use a spotter and hand signals to stay away from power lines not clearly visible to operator On work sites where machine may operate close to electrical cables always do the following Remember that electrical voltage determines what the minimum distance is to stay away from the po...

Page 89: ...nd personnel regarding exposing cables utilities and electrical lines Consider all electrical cables as live Working in Water After working in water lubricate all lubrication points on undercarriage which have been underwater so water is removed Check that no water has entered travel gearboxes and undercarriage components Working in Contaminated Environment When working within area which is contam...

Page 90: ...rdingly Insulation of the battery prevents reduction of efficacy and supports improvement of starting power of the starter 2 Keep engine in good mechanical condition for easy starting and good performance during adverse weather 3 Use engine oil with proper specifications for expected temperatures Refer to Table of Recommended Lubricants on page 4 19 in this manual or Shop Manual for details 4 Alwa...

Page 91: ...ystem temperatures and stop machine to let it cool when necessary 1 Make frequent inspections and services of fan and radiator Check coolant level in radiator Check grilles and radiator fins for accumulation of dirt debris and insects which could block cooling passages Formation of scale and rust in cooling system occurs more rapidly in extremely high temperatures Change antifreeze each year to ke...

Page 92: ... area However when in predominantly dusty or sandy areas additional precautions must be taken 1 Keep cooling system fins and cooling areas clean Blow out with compressed air if possible as often as necessary 2 Use care when servicing fuel system to prevent dust and sand from entering tank 3 Service air cleaner at frequent intervals check air restriction indicator daily and keep dust cup and dust v...

Page 93: ... very corrosive When operating in saltwater areas or in or around snow observe the following precautions 1 When exposed to saltwater dry machine thoroughly and rinse with freshwater as soon as possible 2 Keep all exposed surfaces coated with preservative oil Pay attention to damaged paint surfaces 3 Keep all painted surfaces in good repair 4 Lubricate machine as prescribed on lubrication chart on ...

Page 94: ...ting Operation During Electrical Storms During electrical storms do not enter or exit machine If you are off machine keep away from machine until storm passes If you are in cabin remain seated with machine stationary until storm passes Do not touch controls or anything metal Exhaust Ventilation Engine exhaust gases can cause unconsciousness loss of alertness judgment and motor control This can res...

Page 95: ...particulate air filter can also be used Comply with applicable laws and regulations for workplace Stay away from areas that might have asbestos particles in air Silica Dust Information Cutting or drilling concrete containing sand or rock containing quartz can result in exposure to silica dust Do not exceed Permissible Exposure Limits PEL to silica dust as determined by OSHA or other work site rule...

Page 96: ...bey appropriate laws and regulations when disposing of harmful materials such as oil fuel solvent filters and batteries Improperly disposing of waste can threaten environment Potentially harmful fluids must be disposed of according to local regulations Use all cleaning solutions with care Report all necessary repairs Sound Sound Level Information Hearing protection may be required when machine is ...

Page 97: ...than 0 5 m s2 less than 1 15 m s2 Guidelines for Use and Working Conditions of Earth moving Machinery to Reduce Vibration Levels ISO TR 25398 Annex E Properly adjusting and maintaining machines operating machines smoothly and maintaining the terrain conditions can reduce whole body vibrations The following can help the users of earth moving machinery reduce whole body vibration levels 1 Use the ri...

Page 98: ... machine Use machines equipped with suspension systems Use lift arm suspensions on wheel loaders If no suspension system is available reduce speed to prevent bouncing Haul machines long distances between worksites 8 Back pain associated with whole body vibrations can be caused by other risk factors To minimize the risk of back pain Adjust the seat and controls to achieve good posture Adjust the mi...

Page 99: ...cellaneous Convenience Devices on page 2 87 16 Miscellaneous Access Covers and Doors on page 2 93 17 Air Gun and Compressor If Equipped on page 2 95 Each group is explained with a point location drawing or photo and a brief description of each control switch gauge or valve Warning symbols will appear above the gauges on the display monitor when a problem with the machine is detected The operator s...

Page 100: ...cription 1 Cabin 2 Boom Cylinder 3 Boom 4 Arm Cylinder 5 Arm 6 Bucket Cylinder 7 Guide Link 8 Push Link 9 Bucket 10 Side Cutter 11 Tooth Point 12 Track Link and Shoe 13 Idler 14 Track Adjuster 15 Track Guard 16 Upper Roller 17 Lower Roller 18 Sprocket 19 Travel Motor 20 Counterweight 21 Hood 22 Side Protector If Equipped Reference Number Description ...

Page 101: ... 2 Reference Number Description 1 Engine 2 Radiator 3 Engine Oil Filter 4 Precleaner 5 Air Cleaner 6 Oil Cooler 7 Fan Motor 8 Oil Centrifugal Cleaner 9 Fan Pump 10 Diesel Heater If Equipped 11 Main Pump 12 Rotating Gear Pump If Equipped 13 SCR 14 DOC DPF Reference Number Description ...

Page 102: ...lter If Equipped 4 Air Compressor Pump If Equipped 5 Window Washer Tank 6 Fuel Filler Pump 7 DEF AdBlue Tank 8 DEF AdBlue Filter 9 Fuel Tank 10 Fuel Cap 11 Hydraulic Oil Tank 12 Suction Filter 13 Return Filter 14 Air Breather 15 Pilot Filter 16 Pre Fuel Filter and Water Separator 17 Main Fuel Filter 18 Air Compressor Tank If Equipped Reference Number Description ...

Page 103: ...Operating Controls 2 5 DX380LC 7 DS2103945 1 2 5 3 4 Figure 4 Reference Number Description 1 Control Valve 2 Swing Device 3 Swing Bearing 4 Center Joint 5 Solenoid Valve Reference Number Description ...

Page 104: ...DX380LC 7 Operating Controls 2 6 Operator s Area DS2103946 64 20 7 8 65 2 23 3 1 21 22 29 15 13 19 6 24 16 5 4 30 14 18 17 11 27 66 28 12 10 9 26 25 Figure 5 ...

Page 105: ...Operating Controls 2 7 DX380LC 7 Operational Controls and Panels DS2103947 67 63 42 48 49 50 40 54 55 56 57 59 35 36 32 34 44 43 45 46 37 38 47 41 60 31 58 61 62 51 52 53 33 39 Figure 6 ...

Page 106: ...Control Panel 36 HVAC Control Panel 37 DAB Microphone If Equipped 38 Wiper Control Panel 39 12V Power Socket 40 24V Power Socket 41 USB Charger 42 Safety Lever 43 Travel Speed Selector Switch 44 Light Switch 45 Cabin Work Light Switch If Equipped 46 After Treatment System Switch 47 Mirror Heater Switch If Equipped 48 Intelligent Floating Boom Switch If Equipped 49 Buzzer Alarm Stop Switch If Equip...

Page 107: ...ng down the start stop button for one second or longer in any mode starts the engine NOTE Holding down the start stop button for one second or longer while the engine is running stops the engine For safety the function cannot be used while working or driving NOTE Start Stop button LED may turn yellow due to preheating operation depending on the type of engine B Emergency Off Pressing the start sto...

Page 108: ...ered machine no 2 turn on and off one time After pushing the button as many times as the number of registered excavators and the number of nearby excavators the smart key returns to the first excavator If only one excavator is registered the lamp turns on one time and the horn sounds one time repeatedly when the button is pushed DS1900266 1 2 3 Figure 8 WARNING AVOID DEATH OR SERIOUS INJURY If the...

Page 109: ...e smart functions may not work or the operating range of the smart key may change due to interference between the frequency range of the smart key and other frequencies In such cases use a normal key to open and close the door In addition if the engine does not start even when you have the smart key or the key is in the machine push the Start button with the smart key to start the engine directly ...

Page 110: ...rated by the DoosanCONNECT mobile app https www doosanconnect com 2 Enter the eight digit code in the Display Monitor User Menu User Settings Manage Smart Keys menu 3 The Start button turns blue green and changes to Smart Key Registration mode 4 Press the start stop button directly with the smart key Once registration is complete the color of the backlight on the start button changes from green re...

Page 111: ... clockwise increases engine speed rpm and rotating it counterclockwise decreases engine speed A Low Idle Lowest engine speed B High Idle Highest engine speed NOTE The auto idle system will automatically reduce engine speed to LOW IDLE approximately four seconds after all the control levers are in the NEUTRAL position This system is designed to reduce fuel consumption and noise See 15 Auto Idle Sel...

Page 112: ...t Speed Button Pressing the button turns ON the windshield wiper An indicator light above the button will turn ON indicating that wiper is ON The wiper will run at a constant speed Pressing the button again turns OFF the windshield wiper 2 Intermittent Speed Button Pressing button once first time Windshield wiper runs approximately on a three second intermittent cycle The left side indicator light...

Page 113: ...ocket is intended for low capacity devices Using it for high capacity electrical devices may damage the socket 24V Power Socket This is a DC power socket which can be used for small 24V electrical devices It is installed on the back of the left hand side Open the protective cap to use it NOTE Do not use the socket for electrical devices which require more than 120W of power USB Charger This device...

Page 114: ...or HIGH range depending on engine speed and travel motor loads Light Switch This switch is used to turn ON the lights O In this position all lights are OFF I In this position all illumination lights of the display monitor and the control switches are turned ON II In this position all illumination lights and work lights are turned ON Lock Unlock EX1300566 Figure 19 FG016016 O I II Figure 20 WARNING...

Page 115: ...eturns to this position when it is released I In this position DPF regeneration is inhibited non regeneration The inhibition non regeneration symbol will light up on the display monitor Pressing on the switch to this position when already in DPF regeneration inhibition non regeneration relieves the inhibition II In this position manual forced regeneration is conducted for the SCR system Use this f...

Page 116: ...om Switch If Equipped This switch is used to control the Intelligent Floating Boom function O In this position NORMAL MODE is selected I In this position INTELLIGENT FLOATING BOOM MODE is selected The boom can move freely UP and DOWN II In this position BREAKER MODE is selected NOTE See Intelligent Floating Boom Control If Equipped on page 3 30 for further information Buzzer Alarm Stop Switch If E...

Page 117: ...tch If Equipped If unit is equipped with a warning light push this switch to activate it O In this position the warning light is turned OFF I In this position the warning light turns ON and will start flashing FG016023 O I Figure 27 OWD Limit Warning First Warning OWD Warning Light Blinking and Buzzer Sounds Second Warning OWD Warning Light Constant and Buzzer Sounds WARNING AVOID DEATH OR SERIOUS...

Page 118: ...chment that rotates move the thumb wheel switch on top of left hand work lever joystick to rotate the attachment Rotating switch RIGHT is for CLOCKWISE ROTATION Rotating switch LEFT is for COUNTERCLOCKWISE ROTATION FG018273 O I II Figure 29 NOTICE In order to prevent the air compressor motor from overheating do not run or attempt to run the motor continuously for longer than 30 minutes If the air ...

Page 119: ...ystick to sound horn NOTE The starter switch must be ON A Type Two way or Rotating B Type Non Two way and Non Rotating Shear Switch If Equipped For a machine equipped with a shear move the thumb wheel switch on top of right hand work lever joystick to open or close the shear Shear switch RIGHT is for OPENING DUMP and shear switch LEFT is for CLOSING CROWD NOTE This switch also interacts with the j...

Page 120: ...ushing the joystick one touch function button after selecting wipers activates the wipers once 2 Intelligent Floating Boom Temporary Reset With the intelligent floating boom function activated and the joystick held in boom lowering direction pressing the intelligent floating boom temporary reset button on the right hand joystick will temporarily reset the intelligent floating boom function back to...

Page 121: ...n system O Emergency start mode OFF I Emergency start mode ON DS1903332 O I Figure 37 WARNING AVOID DEATH OR SERIOUS INJURY DO NOT OPERATE machine and attachment if quick coupler switch is in I UNLOCKED position Failure to fully engage and lock attachment to the quick coupler can allow attachment to fall off causing death or serious injury AUXILIARY MODE EMERGENCY START MODE I O DS1900481 Figure 3...

Page 122: ... for 3 seconds or longer turns the monitor ON OFF Micro Phone If Equipped Used for alerting people around machine when starting up or operating the machine How to use the microphone A Siren Turn switch 1 Figure 42 on the bottom to ON and set switch 2 on the top to the far left position the siren will be triggered B Microphone Turn switch 1 Figure 42 on the bottom to ON set switch 2 on the top to t...

Page 123: ...icate that it is functioning properly Photo Sensor The photo sensor detects the radiant energy of the sun In AUTO MODE the air conditioner will automatically adjust the air temperature based on detected radiant energy The lamp blinks at intervals of 2 5 seconds if Bluetooth is not connected to a cellphone In sync mode the lamp blinks at intervals of 0 25 seconds DS1901161 Figure 43 DS1900483 Figur...

Page 124: ...uge 2 DEF AdBlue Level Gauge 3 Engine Coolant Temperature Gauge 4 Hydraulic Oil Temperature Gauge 5 Tachometer 6 Audio Display 7 Main Warning Lamp 8 Digital Clock 9 Favorites Button 10 Main Information Selector Button 11 Main Information Indicator 12 Power Mode Selector Button 13 Power Mode Indicator 14 Operating Mode Flow Setting Selector Button 15 Auto Idle Selector Button 16 Menu Selector Butto...

Page 125: ...is released from the factory For more information about setting passwords please refer to Operator Management on page 2 62 1 Fuel Gauge The fuel gauge indicates the amount of fuel remaining in the fuel tank White range Normal amount of fuel Red range Not enough fuel If the needle moves into the red range the fuel level symbol is displayed In such cases be sure to stop the engine and add fuel immed...

Page 126: ...o the white range Once the gauge reaches the white range idle the engine for another 3 5 minutes before stopping the engine Failing to idle the engine may damage the engine due to a sudden increase in temperature Idling the engine releases heat Check the coolant level check whether the fan belt is loose and check for any debris near the radiator Once the temperature reaches the normal range the en...

Page 127: ...urns on when the machine or engine requires an inspection NOTE For information on warnings please refer to Warning Pop Up Messages on page 2 41 DS1900421 Figure 52 DS1900422 Figure 53 DS1900423 Figure 54 NOTICE If the warning lamp turns on while the machine is in operation stop the engine immediately and inspect the machine and engine NOTICE If necessary contact your local Doosan dealer or authori...

Page 128: ...n to go to the corresponding screen For more information on setting bookmark please refer to User Menu on page 2 44 10 Main Information Selector Button This button allows you to choose which information to display on the main information indicator The following main information can be selected Reset trip information Trip operating time Trip fuel level Trip fuel consumption Soot level Service meter...

Page 129: ...nformation selector button 12 Power Mode Selector Button This button allows you to select the power mode The following power modes can be selected POWER mode POWER mode STANDARD mode ECONOMY mode 13 Power Mode Indicator The current power mode is displayed with an image of an excavator as shown in the figure ECONOMY Green STANDARD Blue POWER Yellow POWER Orange DS1900428 Figure 59 DS1901343 Figure ...

Page 130: ...elected DIG mode LIFT mode ONE WAY mode TWO WAY mode The flow rate can be set for the selected attachment the Breaker X and Two Way X setting screens can be accessed with this button 15 Auto Idle Selector Button This button allows you to choose whether to use the auto idle function Selected Not selected DS1900760 Figure 63 DS1900761 Figure 64 DS1900435 Figure 65 DS1900436 Figure 66 ...

Page 131: ...n any other screen except the main screen returns to the previous screen When a pop up appears pushing the switch closes the pop up 19 Jog Switch Push or rotate the switch to select a menu and change numbers The engine rpm can be changed depending on the display monitor settings When a pop up appears pushing the switch closes the pop up Pushing the switch while on the camera screen divides the scr...

Page 132: ...tick mode selected ISO BHL Symbol Input Terminal Meaning USB USB with display monitor update file recognized Auto shutdown Auto shutdown enabled ACC Currently in ACC mode Auto warm up Auto warm up in progress Joystick one touch Function set with joystick one touch VBO emergency mode Emergency mode activated Preheat Machine preheating in progress EPOS ECU EPOS ECU communications offline No regular ...

Page 133: ...at belt 7 Warning Hydraulic oil warning 25 Warning No smart key 8 Warning Fuel warning 26 Warning Failed to detect smart key 9 Warning Air cleaner clogged 27 Warning Low smart key battery 10 Warning OWD warning 28 Caution Return filter clogged 11 Warning Quick coupler warning 29 Caution Regeneration prohibition 12 Warning Manual regeneration request 30 Caution Active regeneration operating 13 Warn...

Page 134: ...ant temperature drops again Do not turn off the engine at this time Turning off the engine further overheats the coolant which may lead to engine knocking due to a surge resulting from overheating NOTE Check the engine coolant temperature gauge If the gauge pointer is in the red range it means that the coolant is overheated Hence the coolant temperature warning lamp illuminates and the engine spee...

Page 135: ...e fuel left in the tank When this symbol is illuminated be sure to refill the fuel immediately 9 Air cleaner clogged This symbol indicates that the air cleaner is clogged When this symbol appears on the screen be sure to stop the machine immediately and replace the air cleaner After replacing the air cleaner start the engine again and check whether the warning symbol is gone 10 OWD warning When an...

Page 136: ...m with the operation of the pump angle sensor 16 VBO joystick pressure sensor failure This warning appears when there is a problem with the operation of the pilot pressure sensor 17 EPPR valve failure This warning appears when there is a problem with the operation of the pump EPPR valve 18 AGS warning This warning light will turn ON when auto grease system has two kinds of problems lack of lubrica...

Page 137: ...power 28 Return filter clogged Indicates that the return filter is clogged When this symbol appears on the screen be sure to stop the machine immediately and replace the return filter After replacing the return filter start the engine again and check whether the warning symbol is gone 29 Regeneration prohibition It is illuminated when regeneration is prohibited Refer to After Treatment System on p...

Page 138: ...ted and cannot be recognized 35 Check the machine This symbol illuminates when a certain machine function is not working NOTE When this symbol is illuminated move the machine to a safe place find the cause of the problem and fix it 36 Stop the machine This symbol illuminates when a critical fault occurs in the machine NOTE When this symbol is illuminated stop the machine immediately and call a ser...

Page 139: ...ypes of warnings and alarms are as follows Warning pop ups Failure pop ups Communications offline Consumable replacement reminders Auto shutdown notifications 1 Warning pop up messages In the event of a warning these pop ups display detailed information about the warning The warning types are as follows Warning red Caution orange 2 Failure pop ups In the event of a failure these pop ups display de...

Page 140: ...communications offline ECU communications offline 4 Consumable replacement reminders These reminders are shown when it is time to replace consumable parts or when the service interval has expired or passed The following image is shown for consumable replacement reminders The following replacement interval related messages appear Service interval is almost over Service interval is within 10 hours o...

Page 141: ...tdown mode A countdown until the engine shutdown is displayed along with an engine shutdown notification The notification messages are as follows Countdown 1 60 sec until shutdown Indicates the time remaining until engine shutdown Engine shutdown notification 0 sec The engine has stopped Please turn the key off DS1900766 Figure 74 ...

Page 142: ...r Management NOTE In the event that all of the attachment options are inactive the attachment management menu is not shown Exiting Escaping Menus ESC Button Over 15 seconds have passed without any buttons being pushed The power was turned off by pushing the start stop button User Menu Turn the jog switch and move the cursor to highlight the desired menu Then click on the jog switch to select the m...

Page 143: ...onfirmation of Warning Sign A Expendables Management This screen displays the usage time and replacement intervals for consumables How to access User Menu Maintenance Expendables Management How to reset the time 1 Select the consumable part that you wish to change 2 After selecting the consumable part select Reset 3 Push Yes to complete the reset After the reset the timer restarts at 0hr Figure 76...

Page 144: ... C Monitoring The monitoring screen displays the information on vehicle pump pressure voltage fuel level etc How to access User Menu Maintenance Monitoring D Confirmation of Warning Sign This menu allows you to see detailed information about warnings and failures in the machine How to access User Menu Maintenance Confirmation of Warning Sign The following information is provided in the detailed wa...

Page 145: ...ntenance Monitoring The following menus can be accessed Weekly Fuel Efficiency Data Daily Fuel Efficiency Data Weekly Operation History Data Daily Operational Data 1 Weekly Fuel Efficiency Data This menu provides information about the amount of fuel used and the operating time in each power mode during the past week How to access User Menu Fuel Efficiency Performance Fuel Efficiency Data Weekly Fu...

Page 146: ...uel Efficiency Data The axes are as follows Left hand axis Average fuel consumption Bottom axis Operating time until the present The daily fuel efficiency data can be reset by selecting the Reset button 3 Weekly Operation History Data This menu displays the amount of fuel used operating time and average daily fuel consumption for the last week How to access User Menu Fuel Efficiency Performance Fu...

Page 147: ...that the machine is not used for a set period of time How to access User Menu Fuel Efficiency Performance Auto Shut down Setting The following menus can be accessed Auto Shut down Function in Use Auto Shut down Time Setting 1 Auto Shut down Function in Use The auto shutdown function can be toggled on off Auto shutdown conditions Figure 91 DS1900328 Figure 92 DS1900329 Figure 93 DS1900330 Input Out...

Page 148: ...avel and smart power control SPC mode How to access User Menu Fuel Efficiency Performance Default Power Mode Setting The following menus can be accessed Fuel Saving Mode Work Enabled Enters S mode if the engine is restarted when the operating power mode is P or P Disabled Reverts to the default operating power mode when the engine is restarted Fuel Saving Mode Travel This function is used wheel ex...

Page 149: ...el Reception Setting AVM Setting Camera Guideline Setting Emergency Engine Speed Control Dial NOTE In vehicles equipped with AVM the AVM setting menu is displayed in vehicles without AVM the camera guideline menu is shown NOTE The menu activation conditions are as follows Breaker Operation Time Setting When the breaker attachment option is enabled Joystick Reception Setting When the two way attach...

Page 150: ...figuration AVM Setting AVM Alarm Setting 2 Guidelines Display Setting This menu allows you to choose whether to use guidelines 3 AVM Reading Range Setting The AVM alarm volume can be set How to access User Menu Machine Configuration AVM Setting AVM Reading Range Setting How to change the AVM alarm volume After setting the volume and pushing OK the change of volume is complete NOTE The volume has a...

Page 151: ...the engine rpm can be adjusted How to change the control dial After setting the rpm range and pushing OK the change of control dial rpm is complete NOTE The rpm has an adjustable range of 11 levels from 0 to 100 4 Attachment Management Breaker and two way performance can be set and the setting options can be selected The following menus can be checked and changed One Way Select One Way Setting Bre...

Page 152: ...ption How to access User Menu Attachment Management One Way Two Way Setting The following items can be set Max Press Max E G Limit Min Flow Max Flow Button Type Change Name 1 Max Press The maximum pressure can be set The configurable max pressure range varies depending on the machine How to access User Menu Attachment Management One Way Two Way Setting Max Press How to change the maximum pressure ...

Page 153: ... User Menu Attachment Management One Way Two Way Setting Min Flow How to change the minimum flow After setting the new flow and pushing OK the change of minimum flow is complete Default setting 30 NOTE The minimum flow rate can be set below the maximum flow rate in units of 10 lpm 4 Max Flow The maximum flow rate can be set How to access User Menu Attachment Management One Way Two Way Setting Max ...

Page 154: ...sh keypad How to access User Menu Attachment Management One Way Two Way Setting Change Name Specify In English Only The current attachment name is displayed on the left and the new attachment name being entered is displayed on the right NOTE Only English characters and numbers may be used for the one way two way name b Choose Name After selecting the one way two way name a screen appears where you...

Page 155: ...ting the new time and pushing OK the breaker operating time is changed Default setting 15 D Option Operation The method of operating the two way option can be set How to access User Menu Attachment Management Option Operation The following operation related items can be set Joystick Thumb wheel Option Pedal NOTE Only available in vehicles equipped with an option pedal 5 Gauge Panel Configuration I...

Page 156: ...gent Floating Boom Temporary Reset Camera Mute Audio NOTE An image for the location of the joystick one touch function may be displayed depending on whether the two way option is installed B Set Bookmark Bookmarks can be set How to access User Menu Gauge Panel Configuration Set Bookmark Up to 5 bookmarks may be set C Set Language The display monitor language can be set How to access User Menu Gaug...

Page 157: ...era Brightness Setting Screen Brightness Setting Brightness can be set in two ways day night How to change the brightness After selecting the desired brightness and pushing OK the brightness is changed NOTE The brightness can be set in 11 levels from 0 to 100 F Date and Time Setting The date and time can be set How to access User Menu Gauge Panel Configuration Date and Time Setting The following i...

Page 158: ...cess User Menu Gauge Panel Configuration Date and Time Setting Set Time The format for the time is shown below Hour hh Minute mm AM and PM are displayed on the left hand side if the 24 hour format is enabled in the date and time setting 4 Select Time Zone The time zone can be set How to access User Menu Gauge Panel Configuration Date and Time Setting Select Time Zone Figure 125 DS1900361 Figure 12...

Page 159: ...can be selected Temperature C F Pressure bar kg cm2 psi Mpa Flow lpm gpm Speed km h mph Time Zone City Time Zone City GMT 00 00 London Madrid GMT 10 00 Sydney Melbourne GMT 01 00 Roma Paris Berlin GMT 11 00 AM Okhotsk GMT 02 00 Athens Cairo GMT 12 00 PM Wellington GMT 03 00 Baghdad GMT 11 00 Midway GMT 4 00 AM Tehran GMT 10 00 AM Honolulu GMT 5 00 AM Karachi GMT 8 00 AM San Francisco Seattle GMT 5...

Page 160: ...t Owner Operator A Owner Items related to the owner password can be managed and set How to access User Menu Operator Management Owner The following items can be set Change Owner Password Change Operator Password Set Owner Lock Use_Each Menu Set User Permission_Each Menu Set Engine Startup Lock Time Smart Key Management 1 Change Owner Operator Password The owner operator password can be changed How...

Page 161: ... Menu Operator Man agement Owner Set User Permis sion_Each Menu The following menus can be locked Start Engine Attachment Management Entertainment Use Setting 4 Set Engine Startup Lock Time The engine startup lock time can be set How to access User Menu Operator Management Owner Set Engine Startup Lock Time The startup lock time can be set as follows Always 1 minute 5 minutes 5 Smart Key Managemen...

Page 162: ...d Second input Confirm new password If the first password and second password match the password is changed If the first password and second password do not match a pop up appears with the message The passwords do not match 2 Set Operator Lock Use_Each Menu The lock settings can be set for each menu How to access User Menu Operator Management Operator Set Operator Lock Use_Each Menu The following ...

Page 163: ...minutes 4 Smart Key Initialization Additional Registration Enter the verification number generated by the DoosanCONNECT mobile app to register or add a new smart key NOTE For information on registering smart keys refer to Operating Controls Smart Key Press the complete button after pressing the start stop button directly with the smart key to finish adding registering the new smart key DS2100602 F...

Page 164: ...ons An image is displayed on the AVM monitor while the engine is running A variety of view modes can be selected using the icons The monitor can be turned on off by holding down the menu button Figure 144 for three seconds or longer Screen Components and View Modes 1 Top View Displays an image of the entire surrounding area of the machine DS1901279 Figure 144 EX1503200 DOOSAN 1 3 2 Top View Top Vi...

Page 165: ... the rear and right hand rear corner of the machine 5 3D View Displays a 3D image of the surrounding area of the machine EX1503202 Rear View Rear View Rear View DOOSAN DOOSAN DOOSAN DOOSAN Figure 147 EX1503203 DOOSAN Top Right View Top Right View Top Right View DOOSAN DOOSAN Figure 148 EX1503204 Rear Corner View Rear Corner View Rear Corner View DOOSAN DOOSAN Figure 149 EX1503205 3D View 3D View 3...

Page 166: ...ation AVM Setting NOTE In the event that the around view monitoring AVM system does not work properly be sure to contact a Doosan service center for inspection and maintenance EX1503206 DOOSAN 1 Top View Top View Top View Figure 151 DS1900337 Figure 152 WARNING AVOID DEATH OR SERIOUS INJURY A camera with a wide angle lens is installed in order to provide a wider field of vision Hence there may be ...

Page 167: ...uration AVM Setting NOTE The sensor detection range can be set to the Upper Body or Entirety Sensor Alarm Setting The volume of the alarm in the cabin can be adjusted How to access User Menu Machine Configuration AVM Configuration NOTICE Even if a machine is equipped with the proximity alarm system operate the machine just as carefully as if the system were not installed and be sure to check for o...

Page 168: ...ly Sensor Non Activation Conditions 1 In cases where a sensor may not operate normally When a sensor is frozen When foreign matter such as snow or condensation is blocking the surface of a sensor 2 In cases where a sensor may malfunction When driving on bumpy roads gravel roads hills and in forests When the machine is near an object which generates ultrasonic waves such as the engine noise of anot...

Page 169: ...h was not originally installed in the machine at the time of factory release is mounted within the detection range of sensors near the counterweight Sensors may not detect objects within 30 cm or less of the sensors or an alarm for a different part of the vehicle may sound In the event that a sensor is not working properly the sensor may be frozen or covered in snow or condensation Check the senso...

Page 170: ...ontrol Panel Location of Controls and Vents The heater and air conditioner are combined into one unit in the rear cover behind the operator s seat The operator can control cabin temperature using the control panel installed in the switch panel DS1901153 Figure 157 ...

Page 171: ...anged the word AUTO does not appear in the LCD display but the unchanged functions will remain in AUTO mode NOTE To change the temperature unit press the auto temperature adjustment button and the system stop button simultaneously for three seconds 2 Off Button This button is used to stop the fan and air conditioner AUTO AUTO AUTO DS2100099 3 1 7 5 6 3 2 4 8 6 Figure 158 Reference Number Descripti...

Page 172: ...Selector Button This button is used to select which combination air outlets will be used A Used to direct airflow to upper portion of operator s cabin from both the front and rear B Used to direct airflow to upper portion of operator s cabin from both the front and rear It will also deliver air to the lower portion of operator s cabin from under the operator s seat C Used to direct airflow to lowe...

Page 173: ...be warmed up or cooled down quickly In the event of internal air circulation the symbol shown on the right of the display will light up NOTE Press the internal outside air selection button for three seconds to display the outside air temperature 6 Fan Speed Selector Buttons These buttons are used to control the speed of the blower fan Momentarily pressing a button changes the speed one stage Conti...

Page 174: ... Additional Operating Instructions A proper indoor temperature in summer is 5 6 C 10 12 F lower than the outdoor temperature Operate the air conditioner for twenty thirty minutes a week to circulate the refrigerant in the system NOTE The blower button must be on Three Bars If operating the air conditioner or heater for a long time operate the air inlet selector button and when smoking vent the air...

Page 175: ...M FM USB AUX 1 2 3 4INFO RDM RPT II 2 7 8 9 10 DS1901101 LOUD MENU 5 6 D D VOLUME PUSH AST TUNE 3 4 5 6 1 Figure 164 Reference Number Description 1 Power Volume Control 2 Preset Station 3 Tuning Up Down 4 USB Loading Port 5 Menu 6 LCD 7 AM Selection 8 FM Selection 9 USB Selection 10 Auxiliary Mode Reference Number Description ...

Page 176: ...ual enclosed with DAB Audio 7 1 2 3 4 DS2002728 8 11 10 6 5 9 Figure 165 Reference Number Description 1 Band Button 2 Call Button 3 Mode Button 4 DAB Button 5 Power Button with Volume Dial 6 Display LCD 7 Preset Button 8 Enter AST Button with Tune Dial 9 Menu Button 10 End Button 11 USB Port Reference Number Description ...

Page 177: ...e Circuit Breaker 50A 80A A main circuit breaker is in the battery box It will automatically cut off in case of an electrical short circuit or overload This will prevent the electrical wiring and components from being burned or damaged If the circuit breaker is cut off check all related circuits This means something is wrong in the electrical circuit and it needs to be repaired After maintenance p...

Page 178: ...each fuse NOTE For a further explanation see Fuse Boxes on page 4 89 Spare fuses are mounted on the inside of fuse box access cover Change a fuse if the element separates If the element of a new fuse separates check the circuit and repair the circuit DS1901102 Figure 169 WARNING AVOID DEATH OR SERIOUS INJURY Always replace fuses with the same type and capacity fuse that was removed Improper fuses ...

Page 179: ...Green Standard weight Red Underweight or overweight Forward Tilt Press the adjustment lever 4 Figure 170 to adjust the seat cushion angle 0 4 8 Cushion Slide Press the adjustment lever 5 Figure 170 and adjust the seat cushion forward backward by max 50 mm to fit with the length of the operator s thigh WARNING AVOID DEATH OR SERIOUS INJURY Adjust the seat position before starting operation or after...

Page 180: ...n the dial 3 Figure 171 counterclockwise to increase the force of the lumbar support 6 Left and Right Control Stand Adjustment For operator s convenience the right and left control stands and seat can slide together within a 160 mm 6 3 in forward or backward travel distance Holding lever 5 Figure 171 raise it up set the seat to desired position Release lever to lock seat in selected position 7 Lef...

Page 181: ...a basic temperature control device NOTE If the seat is heating up to a higher than normal temperature have seat serviced immediately 10 Seat Heating Ventilation Switch If Equipped The heating ventilation function is operated by pressing the heating ventilation switch with the starting switch in the I ON position or the vehicle started The heating ventilation switch is located on the back left of t...

Page 182: ...OID DEATH OR SERIOUS INJURY Never place a heavy uneven item or sharp object on the seat If any liquid is spilled on the operator s seat turn off the ventilation remove the liquid with a dry cloth or towel completely dry the affected area and then turn on the ventilation When cleaning the operator s seat never use an organic solvent such as thinner benzene alcohol gasoline etc Failure to follow the...

Page 183: ...um comfort and machine control fasten the seat belt Seat belts must be worn across the pelvic region and adjusted snugly Never fasten a seat belt across the abdomen Only operate the excavator while seated in the operators position Do not adjust the seat position while the machine is in motion as it could lead to a loss of control Stop the machine apply the parking brake and then adjust the seat Al...

Page 184: ...n EMERGENCY STOP is selected The engine will stop Emergency Exit Glass Breaking Tool This machine is equipped with a glass breaking tool It is found on left pillar of cabin This tool can be used to break the glass to exit from cabin in an emergency Grip handle firmly and use sharp point to break glass Be careful not to slip on broken pieces of glass on ground I O EX1403563 Figure 178 DS191103 Figu...

Page 185: ...ition 3 Pull lock 1 Figure 180 in front center of ceiling cover and push it up with handle Closing Ceiling Cover 1 Lower bucket or work tool to ground 2 Move safety lever to LOCK position 3 Pull down cover with handle Figure 180 so lock 1 Figure 180 can be locked into bracket in ceiling frame Front Windows Front Upper Window The front upper window can be housed in cabin s ceiling DS1901104 1 Figur...

Page 186: ... extended outside cabin it can result in serious personal injury NOTE The front window is spring loaded to aid in opening it To fasten rear lock pin hold handle and fasten rear lock pin Closing Window 1 Lower bucket or work tool to ground 2 Move safety lever to LOCK position and stop engine 3 Holding upper handles 1 Figure 182 of front window with left and right hand pull lock levers 2 Figure 182 ...

Page 187: ...ottom window in rubber holders 2 Figure 184 behind operator s seat Push the window and secure it to the hook 1 Figure 184 Closing Window Reverse the removal procedure DS1901199 1 Figure 183 DS1901200 2 1 Figure 184 NOTICE Keep hands dry when handling a window Never drop window or let it come into contact with other parts of machine NOTICE Make sure that bottom window is properly seated in bottom o...

Page 188: ... compartments behind the operator s seat The large compartment 1 Figure 187 is for storing nonperishable items The covered other one 2 Figure 187 is interconnected with the air conditioner It can be supplied with either warm or cool air when air conditioner is turned ON The small compartment 3 Figure 187 is for storing small items A net storage bag 4 Figure 187 is added There is a separate small t...

Page 189: ...o the holder to fix the sun visor in place In order to fold the sun visor pull lightly on the sun visor Then the sun visor returns to its original position NOTE Be careful not to allow the sun visor to roll back without holding onto the sun visor Otherwise the sun visor may be damaged or may not fold Rear Window Sun Visor If Equipped In order to reduce the amount of sunlight passing through the re...

Page 190: ...in Keep this case lid closed before and after use Cup Holder There are two cup holders inside operator s cabin Use it to keep your cup firmly in place Storage Box This storage box can store cell phones or smart keys DS1901116 1 Figure 192 DS1901117 Figure 193 NOTICE When using cup holder keep the cap closed to prevent spilling DS1901274 Figure 194 ...

Page 191: ... slide rod 1 Figure 196 in slot 2 until it locks in notch at end of slot to support cover Closing To close cover move end of prop rod out of notch so it can slide in slot DS1703820 1 Figure 195 DS1901118 1 2 Figure 196 WARNING UNSUPPORTED DOOR CAN FALL CAUSING DEATH OR SERIOUS INJURY To open door 1 Hold door firmly 2 Lift door slowly until locking device engages To close door 1 Hold door firmly 2 ...

Page 192: ...ver disconnect the tip of the support in order to slide it into the slot NOTE Tightening torque 11 kg m Engine Cover After releasing the catch open the cover move the support 1 Figure 200 along the slot 2 to prop the cover up and push the support until it is fixed in place at the end of the slot To close the cover disconnect the tip of the support in order to slide it into the slot DS1900493 Figur...

Page 193: ... to Use Air Compressor 1 Start the engine and set the air compressor operating switch to II position 2 Point the air gun towards the object to be cleaned 3 Pull the air gun handle to eject compressed air DS1901345 Figure 201 Figure 202 FG018273 O I II WARNING AVOID DEATH OR SERIOUS INJURY Do not point air gun at other persons or at yourself DS1802812 Figure 203 ...

Page 194: ...rom moisture before using the air for cleaning Keep the area surrounding the air compressor clean Periodically clean the air suction filter Figure 205 When cleaning the equipment do not spray water directly onto the air compressor While the air compressor is running check that needle point of the pressure gauge Figure 205 reads below the maximum pressure 7 8 bar 8 kg cm2 114 psi When the air compr...

Page 195: ...igure 206 until a click is heard To disconnect the air gun Push the handle on the quick coupler 1 Figure 206 downwards and pull the air gun hose 2 Figure 206 upwards NOTE The air gun is connected inside the cabin by default Connecting the Air Gun Directly to the Air Compressor Motor in the Battery Box The air gun hose can be connected to the quick coupler located on the motor in the battery box To...

Page 196: ...DX380LC 7 Operating Controls 2 98 ...

Page 197: ...g operation monitor all instruments and gauges from time to time 4 Avoid an extreme engine load 5 Operate unit at 80 load until engine and all other components are at operating temperatures 6 Check that work equipment is operating normally 7 Check machine for loose parts or for damage that may have occurred during shipping 8 Check for loose wiring or terminals check gauge operation and battery ele...

Page 198: ...in the cabin 2 Cleaning Remove dirt and debris from around engine radiator oil cooler and battery Check and remove flammable material around muffler turbocharger battery or other high temperature components Clean and inspect fins of radiator oil cooler CAC Charged Air Cooler fuel cooler and condenser 3 Engine system Check for coolant and oil leakage around the engine and cooling system Check engin...

Page 199: ...s and loose or missing connectors 7 Lubrication Perform all daily and periodic maintenance services Perform services according to reading shown on hour meter 8 Safety Perform a machine walk around Make sure that no one is under the machine or performing any maintenance on it before starting engine 9 After starting machine Check that all operational controls and components are in proper operating c...

Page 200: ... AdBlue level 6 Check oil level of swing reduction gear 7 Clean dust net in front of oil cooler and intercooler 8 Check cooling system and refill as required 9 Check level of window washer liquid 10 Inspect the bucket teeth and side cutters for signs of wear 11 Inspect engine fan blade 12 Check air intake system 13 Inspect seat belt for any damage and proper operation 14 Inspect the structure for ...

Page 201: ... sound for about two seconds After two seconds all lights except the following will turn OFF NOTE Quick coupler release system has a different buzzer sound Charging warning light Engine oil pressure warning light Engine coolant temperature gauge Fuel gauge Hydraulic oil temperature gauge Engine rpm 0 rpm digital readout NOTE If all the indicator lights do not come ON when the key is first turned t...

Page 202: ...em is UNLOCKED no password will be required and this display screen will not appear 6 Turn starter switch to START position Engine should start in approximately five 5 seconds 7 After engine has started release key Key will return to I ON position 8 Follow procedures in Hydraulic System Warm up on page 3 9 WARNING AVOID DEATH OR SERIOUS INJURY Sound the horn before to starting the engine and make ...

Page 203: ...hen the white zone is reached allow the engine to idle for an additional three five 3 5 minutes before stopping the engine If not allowed to idle heat surge may develop which will damage the engine Allowing the engine to idle will dissipate heat Check the coolant level look for a loose fan belt inspect for debris around radiator etc 12 Even if the engine starts wait for the engine oil pressure mon...

Page 204: ...he engine When the logic is activated engine rpm is limited to be low idle Engine Temp C 10 15 20 30 Time After Start sec 8 15 25 30 NOTICE OVERHEATING STARTER CAN CAUSE DAMAGE If the engine does not start after approximately fifteen seconds of cranking release the starter switch Wait about five 5 minutes for starter to cool and repeat above steps ...

Page 205: ...IDLE no load for five 5 minutes 2 Run engine for approximately five 5 minutes set at the middle of the speed range without a load 3 Move safety lever to UNLOCK position 4 Slowly cycle boom arm and bucket cylinders about five 5 times without a load 4o circulate the oil through the system Do this for five 5 minutes 5 Set engine speed control dial to HIGH IDLE 6 Repeat Step 4 for five 5 minutes If wo...

Page 206: ...arances Check that attachment is secure Correct any problems 4 Fill fuel tank and drain any water collected in the fuel system to prevent it from freezing 5 Inspect and remove accumulated flammable materials such as leaves paper etc in engine compartment 6 Clean all mud debris etc from undercarriage and tracks Make sure that all steps and handholds are clean and that operator s cabin is clean Wait...

Page 207: ...e safety lever 2 Move safety lever Figure 8 to UNLOCK position by pulling it up before starting work NOTE When the engine is not running but the safety lever is in UNLOCK and the starter key is turned ON moving the work levers joysticks can result in movement of the work equipment The charged accumulators in the system will provide pilot pressure for control valve spool movement WARNING AVOID DEAT...

Page 208: ... higher torque lower speed range WARNING AVOID DEATH OR SERIOUS INJURY 1 When moving travel controls forward tracked excavator will move in the direction of the idlers Wheeled excavator will move in the direction of steering axle 2 Before moving make sure there are no persons or property in the way or on the machine No riders Sound the horn to alert workers and bystanders that you are about to mov...

Page 209: ...r backward The machine will pivot on the nonmoving track NOTE X is the sprocket end of the track 3 Spin turns counterrotation Figure 12 are made by rotating one track forward and one track backward The machine will spin around its center point NOTE X is the sprocket end of the track 4 Stopping travel Figure 13 Returning travel levers to NEUTRAL position will automatically apply brakes and stop exc...

Page 210: ... in above ground See Figure 14 3 When possible travel on firm and level ground Avoid sudden movements and sharp turns 4 When traveling on rough ground travel at a slow speed 1 0 1 5 km h 0 62 0 93 MPH Reduce engine speed to avoid shock loading the equipment Be careful that an excessive force is not added to equipment by climbing on rocks Figure 14 EX1300696 40 50 cm Figure 15 EX1300697 ...

Page 211: ...1300682 WARNING AVOID DEATH OR SERIOUS INJURY When traveling keep bucket attachment raised from 20 30 cm 8 12 in above the ground Fasten your seat belt Operator should pay attention when traveling backward on a slope Never turn or travel across a slope Travel straight up or down the slope Choose a safe alternate route before climbing a slope If excavator starts to slip or becomes unstable lower th...

Page 212: ...g the boom and arm to lift any portion of the machine roll the bucket until round base is against the ground The angle of the arm to the boom must be at 90 EX1300534 90 110 Figure 20 WARNING AVOID DEATH OR SERIOUS INJURY 1 When moving the straight travel pedal forward the excavator will move forward in the direction of the idlers When the pedal is moved backwards the excavator will move backward i...

Page 213: ...ravel pedal in not needed the pedal can be locked by using the prop rod 1 Figure 22 locking device Locking is completed when the top end of the prop 1 is positioned into pedal hole A Location for UNLOCKING Figure 23 B Location for LOCKING Figure 23 DS1900952 2 1 X 1 2 2 Figure 21 1 DS1900953 Figure 22 DS1900953 B A Figure 23 ...

Page 214: ... a warning if there are faults in the Selective Catalytic Reduction System SCR system or if the level of reductant in the reductant tank is too low For example if doser cooling is not working the engine torque is reduced Low Level DEF The engine resumes normal torque after reductant has been filled to a level of at least 20 DEF Quality Dosing Error Once the fault has been corrected and the engine ...

Page 215: ...highest torque Severe DEF tank level 0 Fast blinking symbol buzzer Torque is reduced by 1 per minute to 50 of the highest torque The engine speed is reduced to 60 of the nominal engine speed Malfunction of the monitoring Warning Immediately Constant symbol Moderate 36 hours Slow blinking symbol Torque is reduced by 1 per minutes to 75 of highest torque Severe 100 hours Fast blinking symbol buzzer ...

Page 216: ... place and perform the regeneration process manually according to the following procedure If the process is successfully performed the warning light goes off Doosan regeneration system provide customer sustainability of machine operating but if soot level is high manual regeneration by operator is needed To avoid confusion pop up message and symbol would be appeared on panel display WARNING AVOID ...

Page 217: ... even if a pop up requesting forced regeneration is not displayed State Condition Notification Method Symbol Active regeneration operating Soot level 80 Constant Manual regeneration request 1 Soot level 90 100 Active regeneration is fail Constant Manual regeneration request 2 Sootlevel 100 130 Activating regeneration and manual regeneration request are fail Slow Blinking Buzzer Manual regeneration...

Page 218: ...ght and the high temperature warning light turn ON to alert the operator of hot engine exhaust gases Machine operation can continue but the operator should keep engine exhaust away from flammable materials The operator can choose to inhibit active regeneration if operating conditions are not favorable to hot engine exhaust temperatures e g working near flammable materials When completed the regene...

Page 219: ...e until engine coolant are above 40 C 104 F B Set engine speed to LOW IDLE C Put transmission lever in NEUTRAL and engage parking brake Wheel excavator only 3 Move safety lever to LOCK position 4 Activate regeneration switch Figure 25 to start regeneration process NOTE Regeneration light on monitor will be ON NOTE Regeneration switch should be pushed 3 8 sec for regeneration If puch time is over 1...

Page 220: ...t a proper power mode using button 1 Figure 26 before starting work 3 When the power mode button 1 Figure 26 is pressed instrument panel displays a power mode selection pop up menu Figure 27 When power mode is selected symbol shows on screen DS1900956 1 Figure 26 Figure 27 DS1901205 Mode Selection Point Power Plus Mode Heavy work Maximize production with full Power Power Mode Fast work Work in a s...

Page 221: ...y lever is operated engine speed is automatically returned to the preselected range 2 When the starter switch is turned ON the work mode is automatically defaulted to AUTO IDLE 3 When the symbol is turned ON the auto idle function is activated Deactivate the auto idle function by again pressing the auto idle selector button 5 Figure 30 Now the symbol will be turned OFF DS1900956 4 Figure 28 DS1900...

Page 222: ...ost is activated when the left button is pressed on the top of right hand work lever joystick NOTE Power boost mode does not affect forward and reverse travel NOTE Do not use this switch for more than seven 7 seconds A Type Two way or Rotating B Type Non Two way and Non Rotating DS1603095 A Type B Type Figure 31 ...

Page 223: ...d Use the following procedure to change the position of the select valve The selector valve is located in the rear of the cabin 1 Rotate spool to the ISO position or to BHL position 2 A control pattern symbol shows on the display screen WARNING AVOID DEATH OR SERIOUS INJURY Check surrounding area before swinging When operating a lever while in auto idle proceed with caution because the engine spee...

Page 224: ...lever joystick is in NEUTRAL or the engine is stopped NOTE When operating the arm it may stop momentarily When the arm is operated the weight of the arm can cause it to move faster than the amount of oil being supplied Right hand Work Lever Joystick Figure 33 and Figure 36 5 Boom down 6 Boom up 7 Bucket crowd 8 Bucket dump NOTE Even after stopping the engine the front can be lowered to the ground ...

Page 225: ...hand Work Lever Joystick Figure 33 and Figure 38 5 Arm dump 6 Arm crowd 7 Bucket crowd 8 Bucket dump NOTE Even after stopping the engine the front can be lowered to the ground by the operating work lever joystick by moving safety lever to UNLOCK position and turning starter switch ON NOTE When operating the arm it may stop momentarily When the arm is operated the weight of the arm can cause it to ...

Page 226: ...ivated at the same time See Intelligent Floating Boom Switch If Equipped on page 2 18 for further information Intelligent Floating Boom Mode The boom can move freely UP and DOWN when any external force up or down is applied to the boom Applications like using a breaker attachment leveling or stone gathering are easier and more convenient Operating a Breaker The boom can freely move DOWN The breake...

Page 227: ... Boom selector switch from O NORMAL MODE to II BREAKER MODE Moving joystick in boom down direction the boom will be lowered by its own weight However the boom upward movement is not smooth in breaker mode where the operator must move the joystick in boom rising direction NOTE When the Intelligent Floating Boom selector switch is in O NORMAL MODE position the Intelligent Floating Boom will not oper...

Page 228: ...priate level through variable engine speed control which is carried out by detecting actual engine load and the operator s control action for heavy load operations such as boom up and arm crowd Heavy load increase engine speed maximize work performance Low load decrease engine speed maximize fuel efficiency 2 Smart pump torque control This mode reduces smoke and increases fuel efficiency by reduci...

Page 229: ...ucture caused by the weight of the excavator If insufficient reinforce it See Figure 47 WARNING AVOID DEATH OR SERIOUS INJURY Do not rest your feet on the travel pedals during normal machine operation Unexpected machine travel can occur If levers or pedals are operated when the auto idle is being actuated the engine rpm will suddenly increase so be careful during operation It is possible that boom...

Page 230: ...r touch the ground or track when digging a deep hole See Figure 49 6 Do not excavate underneath the machine The ground under the machine can collapse and cause the machine to fall and roll over See Figure 50 7 Make sure there is adequate clearance from overhead electrical supply lines Check for underground utility lines before excavating Call before you dig See Figure 51 Figure 48 1 EX1300711 Figu...

Page 231: ...raulic cylinders Machine damage can occur if the cylinders are fully extended or retracted For example arm cylinder fully retracted and the bucket cylinder is extended to rotate the bucket into the ground See Figure 53 10 Do not dig with the excavator tracks raised This can result in structural and mechanical failures See Figure 54 and Figure 55 EX1300689 Figure 52 Figure 53 EX1300713 Figure 54 EX...

Page 232: ... the bucket is in the ground to provide additional breakout force See Figure 58 14 Do not operate travel levers quickly or jerk them when traveling in high range See Figure 59 Avoid sudden starts When traveling in one direction come to a complete stop before reversing directions Do not rock excavator back and forth with levers Avoid sudden stops Return levers to neutral by hand Do not let them sna...

Page 233: ...uctural and mechanical failures and can reduce the service life of the machine See Figure 61 17 Do not travel continuously for a long time The lubricating oil temperatures inside the track rollers will rise and this will cause damage to the oil seal or leakage of oil If traveling continuously for a long time it is recommended to stop the machine for 15 minutes every 2 hours to allow the lubricatin...

Page 234: ...ERIOUS INJURY Do not travel downhill with front end attachments raised Do not travel across slopes Travel straight up or down slopes Use extreme caution when swinging the upper frame when positioned on a slope Keep bystanders away from swing area Allow extra swing stopping room The additional momentum generated by the longer or heavier front end equipment will increase the amount of time needed to...

Page 235: ...oom and arm must be 90 110 The same applies when using the bucket installed in the reverse direction When only one side is stuck in mud use the bucket to raise the track and then lay boards or logs and drive the machine out Tracks On Both Sides Stuck When the tracks on both sides are stuck in mud and slipping making it impossible for the machine to move lay boards or logs as explained above and di...

Page 236: ...r unintentionally it can cause accidental movement of the work group on attachment Before leaving operator s seat move safety lever to LOCK position Stop engine Figure 68 EX1300724 Block 120 WARNING AVOID DEATH OR SERIOUS INJURY Park machine on firm and level ground Avoid parking on slopes If excavator must be parked on a slope block tracks or wheels and place bucket teeth in ground See Figure 68 ...

Page 237: ...cable When towing the excavator use a wire rope cable or chain capable of handling the load Attach chain or wire rope cable to track frame Insert protective material such as thick cloths between track frame and wire rope cable to prevent the wire rope from being damaged WARNING AVOID DEATH OR SERIOUS INJURY Only use shackle hook on track frame to haul objects that weigh less than 5 metric tons 5 5...

Page 238: ...s keep bystanders clear of the area When removing pins stand to the side of the bucket and do not place feet or body under a raised attachment When removing inserting or aligning pins never insert your fingers into the pinholes When the bucket is removed place it in a stable condition DS1900967 6 5 A B Figure 71 NOTICE When removing the pins place the bucket so it is resting slightly on the ground...

Page 239: ...respectively 4 When installing the bucket for arm pin portion A Figure 71 fit O rings 3 Figure 73 on bucket 4 Figure 73 in the position shown in the diagram on the right After inserting the pin position them in the standard groove 5 Install the stopper bolts and nuts for each pins 6 Lubricate with grease thoroughly until grease comes out from the end face DS1900968 2 1 Figure 72 DS1900969 4 3 5 3 ...

Page 240: ...ghly until grease comes out from the end face DS1900967 6 5 A B Figure 74 NOTICE When removing the pins place the bucket so it is in resting slightly on the ground If down pressure is applied to the bucket the resistance will be increased and it will be difficult to remove pins After removing the pins make sure they are clean and do not allow mud sand or other debris to get on them Dust seals are ...

Page 241: ...talling hydraulic breaker assemble according to instructions provided with kit 2 If breaker is taken off excavator be sure to plug and cap all hoses and tubing to prevent contamination from entering hydraulic system 3 Plug and cap all connectors and fittings on breaker to prevent contamination 4 Check all hydraulic connections for signs of leaks or loose components before starting operation NOTICE...

Page 242: ...ders fully extended bottomed out See Figure 78 Leave over 100 mm 4 in of clearance between rod end of cylinder and cylinder head This will help prevent damage to cylinders during breaker operation 6 Do not use the breaker if the hydraulic hoses vibrate excessively If excavator is operated under this condition structural and hydraulic components can be damaged 7 Do not allow the breaker body to go ...

Page 243: ...de when operating it See Figure 82 10 Do not curl the breaker tool tip into the arm or boom when traveling or parking the excavator See Figure 83 11 Do not operate the breaker as shown Figure 81 EX1300729 HAOB990L Figure 82 WARNING AVOID DEATH OR SERIOUS INJURY Operating a breaker with the upper structure turned 90 to the tracks can result in tipping over the machine or reduction in service life F...

Page 244: ...gure 87 on the top of right hand work lever joystick to activate hydraulic breaker A Type Two way or Rotating B Type Non Two way and Non Rotating 3 Release the left button Figure 87 on the top of right hand work lever joystick to deactivate hydraulic breaker DS1900980 1 Figure 85 DS1900964 Figure 86 DS1603095 A Type B Type Figure 87 ...

Page 245: ...ructions given in this manual for the work tool WARNING AVOID DEATH OR SERIOUS INJURY Do not operate or work on this work tool unless you have read and understand the instructions and warnings given in this manual for both the work tool and the machine Failure to follow the instructions or heed the warnings could result in death or serious injury Contact your DOOSAN distributor for replacement man...

Page 246: ...utting edge of the stationary jaw between the road surface and the road bed Use the work tool cylinder to separate the road surface and the road bed DS1900980 1 Figure 88 DS1601530 Figure 89 NOTICE Cutting train or crane rails engine crankshafts welded fabrications bearing shafts and other hard metals will increase the wear rate on the cutting edges and the shear NOTICE Using the demolition tool t...

Page 247: ...earing process can damage the machine or the demolition tool rotating device Use only the arm hydraulic cylinders to perform demolition operations NOTICE Hitting the demolition tool against the ground or solid object to dislodge an obstruction or free the cutting arm can damage the demolition tool or the machine Use a pry bar or cutting torch to free the cutting arm or dislodge the obstruction Alw...

Page 248: ...ake sure that stopper Figure 92 is in BREAKER position NOTE When stopper is in BREAKER position pedal valve can be only moved in one direction 3 With the stopper in BREAKER position pedal can only be pressed in direction 1 Figure 90 When pedal is in its center at rest position valve is in NEUTRAL and hydraulic oil flow is stopped Stopper Positions The stopper has three positions Shear Breaker Lock...

Page 249: ...nt Rotating switch RIGHT is for CLOCKWISE ROTATION Rotating switch LEFT is for COUNTERCLOCKWISE ROTATION DS1601529 Figure 93 WARNING AVOID DEATH OR SERIOUS INJURY Before using any attachment in a work application be sure to check its functional control Make sure that desired movement or action is being activated by the control e g opening closing clockwise counterclockwise crowd dump etc ...

Page 250: ...in the work area Also never allow people to stand or walk under the work tool or attachment while operating Do not start or perform any work unless you are properly trained You should understand how to use the quick coupler according to the instructions Make sure that quick coupler is FULLY ENGAGED AND LOCKED every time after you change work tools or attachments Perform the recommended daily inspe...

Page 251: ...pop up notifying the operator that the quick coupler has been released appears on the gauge panel the quick coupler switch must be pulled again 4 Quick coupler symbols and warning messages appear in the multifunction display screen and a warning buzzer will sound NOTE When the quick coupler switch is kept in the I release position a warning pop up appears and a warning buzzer sounds NOTE The warni...

Page 252: ...k coupler with attachment mounting pins or interface 8 Move the arm 1 and raise it until hook 2 engages the upper pin or interface of attachment 9 With the bucket crowded engage the quick coupler to the lower attachment pin or interface Figure 97 DS1903348 EX1300731 Figure 98 WARNING AVOID DEATH OR SERIOUS INJURY Keep attachment close to ground during engaging or releasing attachment Attachment ca...

Page 253: ...ins to lock 12 When the quick coupler is locked the warning pop up changes and the warning buzzer stops NOTE The warning pop up disappears automatically after remaining on the screen for a moment 13 Shake the attachment vigorously and lower the boom to the ground and apply down pressure to the quick coupler and attachment to check that attachment is fully engaged and locked to the quick coupler DS...

Page 254: ... off causing death or serious injury WARNING AVOID DEATH OR SERIOUS INJURY The attachment swing radius is increased when the quick coupler is installed Operate quick coupler and attachment through its full range of motion to check for interference between attachment and machine that could damage the cabin boom coupler or attachment WARNING AVOID DEATH OR SERIOUS INJURY Never use quick coupler or a...

Page 255: ...fore the pop up notifying the operator that the quick coupler has been released appears on the gauge panel the quick coupler switch must be pulled again 4 Quick coupler symbols and warning messages appear in the multifunction display screen and a warning buzzer will sound NOTE When the quick coupler switch is kept in the I release position a warning pop up appears and a warning buzzer sounds NOTE ...

Page 256: ...es the quick coupler switch and the left button of the left joystick 7 Retract the bucket cylinder to move the quick coupler toward the machine 8 To lock the quick coupler press the button of the right joy stick according to Figure 112 and type of installed joystick NOTE The driver does not need to keep the button pressed Figure 109 DS1903348 Figure 110 DS1903427 Figure 111 DS1903340 DS1903335 A T...

Page 257: ...y is changed and the quick coupler begins to lock 10 When the quick coupler is locked the warning pop up changes and the warning buzzer stops NOTE The warning pop up disappears automatically after remaining on the screen for a moment Figure 113 DS1903349 Figure 114 DS1903350 ...

Page 258: ...he arm and bucket pin In this manner the weight of the load is being primarily held only by the pin and not by the bucket cylinder link and link pins When a lifting eye is used the sling lifting device must be fastened to the eye in a manner that will not allow it to come loose The highest lift capacity of the machine is over the front and rear of the machine If the machine is equipped with a doze...

Page 259: ...se The following factors must be considered before attempting to pick and carry a load Align the boom with the forward direction of machine travel Maintain this boom position when turning the machine Turn only when necessary at the slowest speed and at a wide turning radius 1 Use the shortest lifting radius distance possible 2 Keep the load as close to the ground as conditions will permit 3 Provid...

Page 260: ...ler Review the lift capacity charts of your excavator model and make allowances for the weight of the quick coupler and any additional work group attachments such as thumbs that may be fitted and used with the quick coupler and excavator The weight of the quick coupler can be found on the information plate fixed to the quick coupler body Figure 117 and in the Quick Coupler Operation Maintenance Ma...

Page 261: ...rtical so load and lifting accessories can hang free without contacting the coupler body Figure 119 Failure to follow the proper lifting instructions can result in equipment failure and the loss of the suspended load Always remove all lifting devices before engaging the quick coupler to any attachment For additional inspection maintenance and service schedule information refer to Quick Coupler Ope...

Page 262: ...tch to I ON position B Move the safety lever to UNLOCKED position C Move the joysticks and travel levers pedals forward and backward to relieve accumulator pressure D Turn key to O OFF position and remove from starter switch 2 Allow hydraulic oil to cool Tip breather cap up 1 Figure 120 on the top of the hydraulic tank until internal pressure in the hydraulic tank has been completely relieved WARN...

Page 263: ... ground Tighten screw of poppet 3 Figure 122 to a torque of 1 96 N m 0 2 kg m 1 45 ft lb 7 Disconnect hose 2 Figure 122 from screw of poppet 3 Figure 122 Do not allow the oil that is contained in hose 2 Figure 122 to spill 8 Connect hose 2 Figure 122 to the original position on the hydraulic tank and install the oil tank cover 1 Figure 122 After completion of the manual boom lowering make necessar...

Page 264: ...kwise until check valve stops The boom will lower to the ground 4 Make sure that front attachment has been completely lowered onto the ground Tighten check valve 2 Figure 123 5 Tighten locknut 1 Figure 123 to a torque of 39 2 N m 4 kg m 28 9 Ib ft After completion of the manual boom lowering make necessary repairs before you operate the machine again NOTE For additional information contact your DO...

Page 265: ...Grease System If Equipped Overview DOOSAN Auto grease system is called Progressive System DS1900683 6 7 4 5 8 10 11 9 12 14 13 16 17 8 1 5 1 1 2 3 C F 12 11 14 18 17 16 13 15 9 7 1 1 1 5 2 3 4 6 8 10 E G H I J D D D A D B Figure 124 ...

Page 266: ...I Sub Feeder Arm J Sub Feeder Bucket 1 Swing Bearing 3 points 2 Left Boom Cylinder Head 3 Right Boom Cylinder Head 4 Left Boom Foot 5 Right Boom Foot 6 Left Boom Cylinder Rod 7 Right Boom Cylinder Rod 8 Arm Cylinder Head 9 Arm Cylinder Rod 10 Left Boom Arm Joint 11 Right Boom Arm Joint 12 Bucket Cylinder Head 13 Bucket Cylinder Rod 14 Arm Link Joint 15 Arm Bucket Joint 16 Left Link Joint 17 Right ...

Page 267: ... DX380LC 7 Location 1 2 4 3 6 5 DS1603469 Figure 125 Reference Number Description 1 AGS Pump 2 Main Feeder 3 Sub Feeder Boom 4 Sub Feeder Center Frame 5 Sub Feeder Arm 6 Sub Feeder Bucket Reference Number Description ...

Page 268: ...be incompatible with elastomers NOTICE When filling up grease keep the area clean Contaminants remain in suspension in lubricating grease They can damage bearings and system components Also make sure that systems are only filled with grease that uses the same types of thickener Sodium soap greases must not be used in the automotive sector water soluble Please see also the important product usage i...

Page 269: ...position 2 Figure 126 for example to gain better access As an alternative the connection 2 can be used to mount a lubricant return or filler coupling NOTICE AVOID INJURY Centralized lubrication systems must always be free of leaks Leaking lubricant is hazardous because of the risk of slipping and injury Be mindful of any lubricant leaking out during assembly operation maintenance and repair of cen...

Page 270: ...129 To do this remove M20x1 5 screw plug 2 in the lubricant outlet and replace it with a filler socket 3 The caps 4 on the socket and filling cylinder must be removed before filling max Figure 127 NOTICE AVOID INJURY Switch off the power supply before starting filling NOTICE AVOID INJURY Risk of bursting if the reservoir is overfilled When filling the reservoir using pumps with a large delivery vo...

Page 271: ... to an effective content of 450 cm3 and 550 cm3 Cleaning When pressurized air and or pressurized water is used for cleaning be careful water is not to get into auto grease system Water can cause malfunctions or damage of system Cap Cartridge Tube DS2000898 450 56 Figure 130 Figure 131 ...

Page 272: ... LED display Values and operating status Pause LED Interval time Contact LED Display contact time pump operation 1 CS LED Monitors system function by an external piston detector CS Cycle Switch piston detector 2 PS LED Monitors function with an external pressure switch PS Pressure Switch Fault LED Fault notification UP or DOWN key Switch on display Display values and parameters Set values and para...

Page 273: ...which the pump delivers lubricant entry and display value in minutes c Cycle O OFF P Pressure Display the Monitoring settings menu Monitoring OFF The CS and PS monitoring functions are switched off No system monitoring Cycle Switch Piston detector progressive systems Piston detector monitoring is active The piston detector is monitored for signals during the CONTACT pump cycle Low Level Fault fill...

Page 274: ...e amount of time the vehicle or machine was operated in FAULT mode Block Mode No signal from the piston detector Unlike in normal mode the control unit is still the monitoring sequence A fault notification is issued if the fault remains for three pump cycles times Display Meaning Statement Control function ...

Page 275: ...when a changeover signal is received Monitoring type can be switched off in programming mode COP CS monitoring is active COP OFF monitoring is switched off Monitoring by pressure switch cannot be activated on progressive systems COP CS monitoring is active COP OFF monitoring is switched off The operating voltage is present on the pump unit and control unit The control unit is in operating status F...

Page 276: ... 1 Press briefly The current operating status is shown Example Timer operation pause 2 Display remaining interval time for current lubrication cycle Example 1 h 3 Display preset total interval time Example 2 6 h factory setting Display is in hours 4 Display pump cycle Example Timer operation 5 Example System is currently in operating status Pause current tCO display timer contact not possible 6 Di...

Page 277: ... hours 10 11 Example 1st part of total value Write down 2nd part of total value Total value 00533 8 h Maximum value 99999 9 h 12 Display fault hours 13 14 Example 1st part of total value Write down 2nd part of total value Total value 00033 8 h Maximum value 99999 9 h Display clears Oh and Fh values are stored in EEPROM and cannot be deleted Step Key Display ...

Page 278: ...ted using the keys and confirmed using the key Step Key Display 1 Press for more than 2s Display flashes 000 factory setting 2 Press briefly confirm code Automatic display of first parameter pause in timer operation PAUSE LED flashes 3 Press briefly Interval time 1 h factory setting display in hours 4 Set new value Example 6 8 h 6 h 48 min 5 Press briefly confirm new value Display next parameter p...

Page 279: ...are activated and the display clears Step Key Display Step Key Display 1 Press for more than 2s Display flashes 000 factory setting 2 Press briefly confirm code Automatic display of first parameter pause in timer operation PAUSE LED flashes 3 Press until Beginning of monitoring settings is displayed 4 Press briefly System monitoring switched off factory setting 5 Press either until Monitoring by p...

Page 280: ...riefly confirm code Automatic display of first parameter pause in timer operation PAUSE LED flashes 3 Change from interval time to counter operation only possible with external electrical pulse generator Values in pulses 4 Press briefly to confirm counter operation Display pump cycle time in timer operation 5 Change from pump cycle time to counter operation special application 6 Press briefly Conf...

Page 281: ...ts 321 as the new code Step Key Display 1 Press for more than 2s Display flashes 000 factory setting 2 Press briefly confirm code Key number is selected 321 factory default setting 3 Press briefly confirm key Display flashes 000 factory setting 4 Press briefly confirm code Display flashes 5 Press either until new code is set Example 666 NOTE Do not enter 321 6 Press briefly Confirm new code 7 Pres...

Page 282: ...ducts that have been de energized by qualified technical personnel The supply voltage must be switched off before opening any of the product s components WARNING AVOID DEATH OR SERIOUS INJURY Centralized lubrication systems are pressurized during operation Centralized lubrication systems must therefore be depressurized before starting assembly maintenance or repair work or any system modifications...

Page 283: ...ng agent enters the interior of the product during cleaning It is not necessary to clean the interior of the product if the product is operated normally and intercompatible lubricants are used The interior of the product must be cleaned if incorrect or contaminated lubricant is accidentally filled into the product If this occurs contact the Service department of DOOSAN NOTICE Dismantling of the pr...

Page 284: ...ter long operational pauses before commissioning the machine vehicle Visual inspection of bearings lubrication In case of insufficient bearing lubrication a fault in the lubrication system or incorrect system configuration is the probable cause Observe the instructions contained in these operating instructions If necessary contact to service office In conjunction with lubrication reservoir filling...

Page 285: ...fication When a fault notification is issued the control unit stops the normal operational sequence and the fault that has occurred is saved and displayed The cause of the fault can be read on the display This greatly simplifies failure diagnostics though it requires system monitoring Display Faults Start the display mode with one of the two keys Press the key until you reach the fault notificatio...

Page 286: ...as occurred that does not affect the operational sequence but can lead to an operational malfunction if not remedied LED light turns ON and remains constant The fill level in the reservoir sinks to the level of the pre warning sensor only on systems equipped and configured with this functionality The LED flashes A fault notification is generated Operation continues as normal Malfunctions A fault h...

Page 287: ...an be displayed is 99 999 9 hours The smallest recordable interval is 0 1 hours 6 minutes The memory cannot be deleted Maintenance and Repair The following maintenance and repair work must be performed regularly Inspect fill level in lubricant reservoir Regularly inspect system components for leaks Visually inspect lubrication of bearings Inspect electrical cables for damage Inspect electrical con...

Page 288: ...ring block pause Second lubrication cycle begins in block operation As soon as a signal is received from the piston detector block operation is aborted and the normal lubrication cycle starts with a pause Three pump cycles and two block pauses without signal from the piston detector Block operation is aborted Malfunction notification is issued Determine and remedy cause of fault No signal from the...

Page 289: ...mp does not function when the key is pressed although all electrical connections are OK Malfunctions Electrical control has failed Pump drive motor is defective Lubricant level in reservoir is below minimum Agitator does not rotate Check fuse Replace pump Fill lubricant reservoir to max Replace pump element Note Metering is indicated by grooves Pump does not deliver any lubricant although agitator...

Page 290: ...ure is over 200 300 bar e g because of feeder blockage or blocked lubrication point Valve is damaged or contaminated so it does not close properly Check system and repair rework the system so the maximum system pressure at 20 C is 200 bar Replace pressure regulating valve Fault Category Possible Cause Rectification ...

Page 291: ... in Parts Book as replacement parts DOOSAN Genuine Lubricants For lubrication of the machine use DOOSAN genuine lubricants Use oil of specified viscosity according to ambient temperature Windshield Washer Fluid Use automobile window washer fluid and be careful not to let any dirt get into it Fresh and Clean Lubricants Use clean oil and grease Keep containers of oil and grease containers clean and ...

Page 292: ... can cause damage and or improper operation of the machine If you drop anything inside the machine always remove it immediately Dusty Work Site When working at a dusty work site do the following Clean radiator fins and other parts of heat exchange equipment more frequently and take care not to let fins become clogged Replace fuel filter more frequently Clean electrical components especially starti...

Page 293: ...pection and maintenance to prevent operation problems Always do the following Checks after operation with engine stopped Have any inspection and maintenance points been forgotten Have all inspection and maintenance items been performed correctly Have any tools or parts been dropped inside the machine If parts are dropped inside the machine and get caught in lever linkage mechanism and this could c...

Page 294: ...achine is being serviced and to prevent any unauthorized operation 2 Clean up any fluid spills especially around engine 3 Inspect all fuel lines to make sure that fittings lines filters O rings etc are tight and are not showing signs of leakage wear or damage 4 If inspection or test procedure requires that engine be running make sure to keep all unauthorized personnel away from the machine ...

Page 295: ...engine to run at LOW IDLE for a minimum of five minutes to allow engine to cool If this is not done heat surge can occur 5 Stop engine by turning key to O OFF position After releasing hydraulic system and tank pressure remove starter switch key 6 Before starting maintenance work place a DO NOT OPERATE Warning Tag on cabin door or work lever EX1300684 Figure 1 Figure 2 EX1300740 WARNING AVOID DEATH...

Page 296: ...too little oil can cause operational problems If oil in work equipment is not clear there may be water or air getting into circuit In such cases contact your DOOSAN distributor When changing oil always replace related filters at same time Fuel To ensure good fuel consumption characteristics and exhaust gas characteristics the engine mounted on this machine uses an electronically controlled high pr...

Page 297: ...e intervals cause the need for more frequent service intervals Adversely impact the performance and life of aftertreatment devices cause loss of performance Reduce regeneration intervals of aftertreatment devices Reduce engine efficient and durability Increase the wear Increase the corrosion Increase the deposits Lower fuel economy Shorten the time period between Oil drain intervals more frequent ...

Page 298: ...out 60 C 140 F the DEF AdBlue concentration might be high because of the evaporation In the worst case the circulation line of DEF AdBlue might be clogged by the DEF AdBlue crystallization Non permitted Container Materials for Storing DEF AdBlue Materials forming compounds because of reaction with ammonia which may negatively interfere with the SCR system carbon steels zinc coated carbon steels mi...

Page 299: ...n When using DOOSAN coolant there is no need to use a corrosion resistor For details see Engine Cooling System on page 4 91 When diluting antifreeze coolant use distilled water Natural water such as a river water or well water hard water contains large amounts of minerals calcium magnesium etc and this makes it easier for scale to form inside engine or radiator Once scale is deposited inside engin...

Page 300: ...using problems Replace all filters periodically See details given in Lubrication and Service Chart on page 4 14 When working in severe conditions replace filters at shorter intervals according to oil and fuel sulfur content being used Never try to clean filter cartridge type and use them again Always replace with new filters When replacing oil filters check if any metal particles are attached to o...

Page 301: ...tery electrolyte level Never install any electric components other than those specified by DOOSAN External electromagnetic interference can cause malfunction of the control system controller Before installing a radio receiver or other wireless equipment contact your DOOSAN distributor to prevent electromagnetic interference When working in saltwater areas or in or around snow carefully clean the e...

Page 302: ...ine in temperatures below 0 C 32 F be sure to use recommended multigrade oil even if the ambient temperature may become higher during the course of the day If the machine is operated at temperatures below 20 C 4 F a separate device is needed so discuss with DOOSAN distributor Only use Ultra Low Sulfur Diesel ULSD fuel and API CJ 4 ACEA E9 grade engine oil Lubrication Lubrication is an important pa...

Page 303: ...chart are illustrated in the following table Symbol Description Symbol Description Lubrication Fuel Filter Lubrication Auto Water Separator Gear Oil Swing Device Travel Device Air Conditioner Filter Engine Oil Drain Water Engine Oil Filter Fuel Cap Filter Hydraulic Oil DEF AdBlue Hydraulic Oil Filter DEF AdBlue Filter Hydraulic Oil Tank Breather Level Check Coolant Air Compressor Filter Air Cleane...

Page 304: ... 7 Inspection Maintenance and Adjustment 4 14 Lubrication and Service Chart DS2103959 1000h 2000h 10h 50h 250h 500h 3 3 17 19 12 23 2 8 21 22 26 9 5 5 4 11 12 28 14 20 10 7 13 6 29 25 24 1 15 18 16 27 Figure 3 ...

Page 305: ...lic Oil Tank Breather Element 1 17 Fuel Cap Filter Element 1 18 DEF AdBlue Filter Element 1 19 DEF AdBlue Breather Filter Cartridge 1 20 Hydraulic Oil Tank Hydraulic Oil 243 L V 21 Radiator Coolant 50 5 L V 22 Air Cleaner Outer Element 1 C Air Cleaner Inner Element 1 23 DEF AdBlue Tank DEF 63 L V 24 Fuel Tank Diesel 590 L V D 25 Track Spring Grease 2 W10 V 26 Air Compressor Filter If Equipped Cart...

Page 306: ... Maintenance and Refill C Cleaning D Drain Water F First Time Exchange Only F100 Every 10 Hours For First 100 Hours W10 Every 10 Hours If Operating In Water Replacement On Every Interval 1 Coolant Capacity With Coolant Heater NOTE For additional service items see list of Maintenance Intervals on page 4 22 When the machine is operated under dusty work sites the hydraulic oil tank breather needs to ...

Page 307: ...ilter using the following schedule NOTE The replacement intervals of hydraulic oil and filter depend upon amount of time hydraulic breaker is being used These service intervals must be followed as opposed to regularly scheduled maintenance Attachment Operation Rate Hydraulic Oil Filter Bucket Work 100 2 000 Hours 250 Hours First Replacement 1 000 Hours After First Replacement Hydraulic Breaker Wor...

Page 308: ...l is correct If the level is low open the cover on the tank and add hydraulic oil Component Capacity Engine Oil Pan with Filter 36 L 9 5 U S gal Cooling System 50 5 L 13 3 U S gal Fuel Tank 590 L 155 9 U S gal Hydraulic Oil Tank Level 243 L 64 2 U S gal System 475 L 125 5 U S gal Travel Reduction Gear Each 7 L 1 8 U S gal Swing Reduction Gear 8 L 2 1 U S gal ...

Page 309: ...ecifications Using other products can damage the equipment Reservoir Kind of Fluid Ambient Temperature 58 40 22 4 14 32 50 68 86 104 122 F 50 40 30 20 10 0 10 20 30 40 50 C Engine Oil Pan 5 Engine Oil SAE 10W 30 SAE 5W 30 SAE 0W 30 SAE 0W 40 2 SAE 5W 40 3 SAE 10W 40 4 SAE 15W 40 Swing Drive Case Gear Oil SAE 90 and API GL5 1 SAE 80W 90 and API GL5 Final Drive Case SAE 140 and API GL5 Hydraulic Oil...

Page 310: ...ommended for use 5 Engine oil Engine oil must meet API CJ 4 ACEA E9 6 Note that oil grade is for reference purpose only and is not an absolute standard API American Petroleum Institute ACEA Association des Constructeurs Europens d Automobiles ASTM American Society of Testing and Materials ISO International Organization for Standardization NLGI National Lubricating Grease Institute SAE Society of A...

Page 311: ...No 2 Extreme Heat Area KP 3K 10 NLGI No 3 EP Extreme Pressure Specification Normal 250 kgf or more Front Pin Bush 315 kgf or more NOTICE We recommend using genuine Doosan products for the grease applied to this equipment In areas where the use of genuine products is restricted greases of at least the following specifications should be used ...

Page 312: ...tructure Inspect 4 36 All Switches and Travel Alarm If Equipped Check 4 36 Safety Lever Check 4 36 Exterior Lights Horn Control Console Indicator Gauge Panel Check 4 37 Overall of Engine Condition Check 4 37 All Controls and Linkages Check 4 38 50 Hour Weekly Service Perform All Daily Service Checks 4 39 Arm and Bucket Joint Pins Lubricate 4 39 Swing Bearing Lubricate 4 40 Fuel Tank Water and Sedi...

Page 313: ...on Gear Oil Change 4 59 Swing Reduction Gear Oil Change 4 59 1 000 Hour 6 Month Service Perform All Daily 50 250 and 500 Hour Service Checks 4 60 Swing Reduction Gear Lubricate 4 60 Hydraulic Oil Tank Breather Filter Replace 4 60 Hydraulic Oil Return Filter Replace 4 61 Pilot Filter Replace 4 62 Travel Reduction Gear Oil Change 4 63 Swing Reduction Gear Oil Change 4 64 Air conditioning Outer Filte...

Page 314: ...ycle Time Tests 4 81 Inspect Machine to Check for Cracked or Broken Welds or other Structural Damage 4 81 Adjust Valve Clearance Check 4 81 Head Bolt Torques Check 4 81 4 000 Hour Biennial Service Major Parts Periodic Replacement 4 82 12 000 Hour 6 Year Service Hose In service Lifetime Limit European Standard ISO 8331 and EN982 CEN 4 83 SERVICE ITEM PAGE ...

Page 315: ... making final level check 1 Stop engine and wait for fifteen minutes This will allow all oil to drain back to oil pan 2 Remove dipstick 1 Figure 5 and wipe the oil off with a clean cloth 3 Insert dipstick fully in oil gauge tube then take it out again 4 Engine oil level must be between HIGH and LOW marks on dipstick NOTE If oil is above HIGH mark on dipstick oil must be drained to return oil to pr...

Page 316: ...Tip breather cap up slowly to allow the pressurized air to vent C Remove upper cover of the hydraulic tank and add oil ARO1760L Figure 7 WARNING AVOID DEATH OR SERIOUS INJURY The hydraulic oil will be hot after machine operation Allow system to cool before attempting to service any hydraulic components The hydraulic tank is pressurized Tip breather cap up slowly to allow the pressurized air to ven...

Page 317: ... Check NOTICE When refilling the oil use the same hydraulic oil as the system is filled with FG020195 Figure 11 NOTICE Dispose of waste oil liquids in compliance with all applicable environmental laws and regulations Disconnect the drain hose and install the protecting cap WARNING AVOID DEATH OR SERIOUS INJURY Use extreme safety precautions while refueling to prevent explosions or fire Immediately...

Page 318: ...erated fuel fill pump The pump assembly is in the hydraulic pump compartment Put the suction hose of the pump into the fuel resupply tank Turn the switch in the pump compartment ON and the fuel will be pumped into the excavator fuel tank NOTE See Fuel Transfer Pump If Equipped on page 4 94 for further information 5 Do not overfill the tank 6 Securely tighten cap after fueling NOTE If breather hole...

Page 319: ...s on In this case stop to fill the DEF AdBlue and drain DEF AdBlue through the drain port 2 Figure 15 until the LED turns off NOTE The lamp does not operate when key O OFF and ACC position 3 Securely tighten cap after filling DS1901874 1 Figure 14 NOTICE Do not let impurities get in when storing or adding DEF AdBlue If impurities get in the tank drain all DEF AdBlue through the drain port at the b...

Page 320: ...gine power will be derated 1 A fuel prefilter is inside the right rear side access door 2 Open the access door on right rear side of the machine 3 It is necessary to drain collected water if bowl is full of water or sediment 4 Position a small container under fuel prefilter Drain water or sediment by opening drain valve 2 Figure 18 on bottom of bowl 1 NOTE Dispose of drained fluids in compliance w...

Page 321: ...e drained to proper level 4 If the oil does not reach the L mark on the dipstick add oil through fill port 2 Figure 19 5 If the oil level exceeds the H mark on the dipstick release the drain plug 3 Figure 19 Drain the excessive oil into an approved container NOTE Dispose of drained fluids in compliance with all applicable environmental laws and regulations DS2103965 3 2 1 Figure 19 WARNING AVOID D...

Page 322: ... the top cover of the radiator 2 Remove the dust net using its handle 3 Clean with compressed air or water Figure 21 DS1901877 NOTICE If running excavator in dusty area check dust net everyday and clean it if dirty WARNING AVOID DEATH OR SERIOUS INJURY If using compressed air or water to clean the dust net wear safety goggles for proper eye protection Figure 22 DS1900680 DS1900493 Figure 23 DS2103...

Page 323: ...The normal cold engine fluid level must be between FULL and LOW marks on tank 4 If the coolant is below the LOW mark add genuine part of 50 concentration coolant to the tank Window Washer Liquid Level Check 1 Open left front access door and check fluid level in windshield washer tank 2 Open fill cap and add fluid NOTE Use a washer liquid that is rated for all seasons This will prevent freezing dur...

Page 324: ...ade Inspect NOTE Manually rotate the crankshaft by using a wrench on the accessory drive pulley nut 1 An inspection of the cooling fan is required daily Check for cracks loose bolts bent or loose blades and for contact between the blade tips and the fan shroud Check the fan to make sure it is securely mounted Tighten the bolts if necessary Replace any fan that is damaged HAOE870L 1 2 3 Figure 27 R...

Page 325: ...se replace or retighten or contact your nearest DOOSAN distributor Seat Belt Inspect See Seat Belt on page 1 36 for further information AVM Around View Monitoring System If Equipped Check HAOA050L Figure 29 WARNING AVOID DEATH OR SERIOUS INJURY Hot engine components can cause burns Avoid contact with hot engine components NOTICE Severe engine damage will result from running with unfiltered air Do ...

Page 326: ... travel control functions can be operated Inspection and Maintenance of the Safety Lever 1 Check for and keep bystanders away from the work area Sit in operator s seat and fasten seat belt 2 Start engine and move safety lever up into UNLOCK position 3 Operate the work group joystick levers in all directions to check that boom arm bucket or other attachment and swing functions operate correctly Als...

Page 327: ...move the safety lever down into LOCK position Boom movement must stop Repeat these steps for arm bucket attachment swing and travel functions 8 Lower work group to the ground and stop engine NOTE If the Safety Lever does not deactivate the work group and travel functions as described above or if any parts are damaged bent or missing contact your DOOSAN distributor immediately for service DO NOT MO...

Page 328: ...g NOTICE Cold weather operation requires that operator fully warm up the hydraulic oil before beginning machine operation Follow all warm up instructions listed in the Operating Instruction section of this manual Make sure to cycle oil through all the components including all cylinders both travel motors and the swing motor Cold hydraulic oil in the lines and components needs to be warmed before b...

Page 329: ...hour daily basis Position machine on firm and level ground as shown below and lower the front attachment to the ground and stop engine Press the grease fitting and inject grease with the grease gun on the marked point After greasing clean off the old grease that has been purged DS1900839 A C B E D Figure 31 Reference Number Description A Arm Link Joint Pin 1 Point B Link Joint Pin 2 Points C Arm B...

Page 330: ...for the swing bearing Do not over lubricate Purge old grease with new Remove all purged grease Fuel Tank Water and Sediment Drain 1 Perform this procedure before operating the machine 2 Drain water and sediment from bottom of fuel tank into an approved container NOTE Dispose of drained fluids in compliance with all applicable environmental laws and regulations NOTE Always completely fill fuel tank...

Page 331: ...the outside and inside of the oil cup at the times listed below Every 50 hours and if there is any sign of buildup or plugging oil and element should be replaced and cleaned Replace oil every 250 hours Clean element every 2 000 hours DS1901872 Figure 35 WARNING AVOID DEATH OR SERIOUS INJURY The drain valve does not work when the pressure in the air compressor tank is 1 0 kg cm2 14 psi or above Com...

Page 332: ... For details see Engine Fan and Alternator Belts Check on page 4 45 Track Assemblies Links Shoes Rollers Idlers Inspect 1 Do a daily walk around inspection of all components including the track assemblies Look for missing damaged or excessively worn parts See Track Tension on page 4 98 2 Jack up each track and perform the two speed travel motor test ...

Page 333: ...ine on firm and level ground as shown below and lower the front attachment to the ground and stop engine Press the grease fitting and inject grease with the grease gun on the marked point After greasing clean off the old grease that has been purged B C D E F G A EX1300743 Figure 37 Reference Number Description A Boom Cylinder Head Pin 2 Points B Boom Foot Pin 2 Points C Boom Cylinder Rod Pin 2 Poi...

Page 334: ...ng the boom foot pin grease it while keeping the position shown Figure 37 the first time and then grease it once more after lowering the boom to put slight pressure on the surface shown Figure 40 E Boom arm joint pin 2 points F Arm cylinder rod pin 1 point G Bucket cylinder head pin 1 point DS1900855 A A Figure 38 DS1900856 C C D B B Figure 39 EX1300684 Figure 40 E E G F DS1900857 Figure 41 ...

Page 335: ... brackets must be in working order 4 When replacing belts and pulleys pulley alignment must be checked with belts tensioned and brackets securely clamped A misalignment that can be visually detected and will reduce belt performance 5 Do not force the belts into the pulley grooves by prying with a screwdriver or pry bar This will damage the belt side cords which will cause the belts to turn and res...

Page 336: ... on the filter head Tool 36 mm Torque 30 N m 3 kg m 22 ft lb and turn 1 4 counterclockwise 9 After changing breaker filter vent air from pump and check level of hydraulic oil tank Oil Bath Precleaner If Equipped Change 1 Remove oil cups 3 and 4 and removable filter 2 2 Clean the inner oil cup 3 and outer oil cup 4 3 Reassemble inner cup in outer cup and refill both cups to indicated oil level 9 5 ...

Page 337: ...ld then every 1 000 hours thereafter See page 4 61 Pilot Filter Replace NOTE Change pilot filter after first 250 hours and every 1 000 hours thereafter See page 4 62 Pin and Bushings of the Front End Attachment Inspect Battery Fluid Check See Inspection of Battery Electrolyte Level on page 4 88 for further information Bolts and Nuts Inspect Fuel System Hose Clamps Inspect ...

Page 338: ...ain frame and inspect the condition of the grease Inspect for water or other contaminants on the gear teeth NOTE The upper structure must be rotated a little at a time so the entire face of the swing gear can be lubricated Use extreme caution when performing this operation 2 If water or other contaminations are found remove lower access cover bottom of the track frame so the gear teeth can be thor...

Page 339: ...ilter housing cover with filter The filter housing will drain automatically once the filter has been removed 4 Detach the old filter from the cover by holding the cover and carefully tapping the entire filter against something hard Remember there will be oil splashes 5 Install the new filter and tighten the filter cover to 25 N m 18 lb ft WARNING AVOID DEATH OR SERIOUS INJURY DO NOT change oil on ...

Page 340: ...left side of the machine 3 Remove the 4 air compressor cover bolts and remove the cover 4 Remove filter cap 1 Figure 52 manually remove air filter 2 Figure 53 in the housing and clean the cap and inside of the housing 3 Figure 52 5 Clean and dry the filter with clean dry compressed air 2 kg cm2 or lower 6 After the cleaning illuminate the inside of the filter and inspect it for is any holes tears ...

Page 341: ...ently If filter is damaged replace damaged filter with a new one NOTE All right and left call outs are based on the operator being seated in the operator s seat facing the front 1 Open the cover by using the starter KEY in the left side of the cabin 2 Remove filter Figure 55 and inspect for any damage 3 Use compressed air to clean filter If filter is still dirty then replace filter 4 Reassemble in...

Page 342: ...n filter If the filter is damaged replace with a new one If the filter is very dirty use a mild soap or detergent and water to clean it DS1900869 Figure 56 WARNING AVOID DEATH OR SERIOUS INJURY All service and inspection of air conditioning system must be performed with the starter switch in the O OFF position WARNING AVOID DEATH OR SERIOUS INJURY If using compressed air to clean the element make ...

Page 343: ...ide to remove all dirt and debris NOTE Clean dust net and install it after cleaning radiator oil cooler intercooler and fuel cooler 4 Clean air conditioner condenser core with compressed air steam or water WARNING AVOID DEATH OR SERIOUS INJURY Using compressed air steam or water to clean can cause serious injury Always wear safety goggles mask and safety shoes during the cleaning precess Keep pers...

Page 344: ... Remove and clean rubber evacuator valve 1 Figure 61 from bottom of air cleaner housing cover 2 Inspect seal lips for wear or damage Replace valve if necessary NOTE Install evacuator valve with lips parallel to the cover 3 Remove access cover 2 Figure 62 by loosening the latches 3 4 Remove outer filter 4 Figure 62 from the housing Do not remove inner filter 5 5 Clean the outer filter 4 Figure 62 b...

Page 345: ...e protruding part of the air cleaner body and lock it in position C When locking latches 3 Figure 64 in position attach them in turn on opposite sides top bottom left right in the same way as when tightening bolts D Always install cover 2 Figure 64 so evacuator 1 is facing the ground A NOTE Make sure that lips of evacuator are parallel to cover E When cover 2 Figure 64 is installed check that cove...

Page 346: ...ase of the water separator 1 Figure 66 5 Use a tool to slightly loosen the base of the water separator 1 Figure 66 NOTE Do not remove it completely 6 Remove the water separator cartridge 2 Figure 66 on the water separator head side 3 Figure 66 7 After separating the water separator cartridge and base discard the cartridge 8 Engage the new water separator cartridge with the water separator base 9 F...

Page 347: ...ondition Air may impact the starting capability of the engine and may also result in surging engine speeds If the machine happens to have run out of fuel or the fuel filter has been replaced and engine doesn t start at a time after long term storage bleed the air out using the following procedure 1 Stop Engine 2 Check cock valve Figure 65 is open 3 Remove the rubber cap 1 Figure 68 on the fuel fil...

Page 348: ...oil through the fill plug 3 Figure 70 opening if necessary 7 Clean and install oil level and fill plugs 1 and 3 Figure 70 8 Repeat this procedure on the other travel reduction gear Figure 70 EX1300564 1 2 3 WARNING AVOID DEATH OR SERIOUS INJURY The gear oil is very hot after the machine has been operating Shut all systems down and allow them to cool Before removing the motor case loosen the plug s...

Page 349: ...iller filter with clean water and refit it Travel Reduction Gear Oil Change NOTE Drain and refill oil after first 500 hours of operation or rebuild and every 1 000 hours thereafter See page 4 63 Swing Reduction Gear Oil Change NOTE Change swing reduction gear oil after first 500 hours on a new machine and every 1 000 hours thereafter See page 4 64 DS1601948 1 Figure 71 ...

Page 350: ...re 72 in swing reduction gear Hydraulic Oil Tank Breather Filter Replace 1 Park machine on firm and level ground Lower the front attachment to the ground and stop engine 2 Tip breather cap up 2 Figure 74 slightly to release the internal pressure 3 Unscrew the bolt 1 Figure 74 and take off the breather cap 2 4 Change a filter cartridge 3 Figure 74 and assemble the breather cap by tightening the bol...

Page 351: ...r and discard NOTE Used filter should always be disposed of according to local laws and regulations 5 Install new filter and a new O ring Install bypass strainer valve and spring Install service cover plate 6 Run engine for ten minutes at LOW IDLE to purge air from circuit 7 Check level in hydraulic oil tank See page 4 26 Add oil if necessary DS1901513 1 2 3 Figure 75 WARNING AVOID DEATH OR SERIOU...

Page 352: ...e O ring 3 and filter cartridge 4 NOTE The canister will be filled with oil Use caution when removing this assembly 5 Insert a new filter cartridge and O ring Apply a small amount of oil around the entire O ring and install the canister assembly onto the filter head 1 Figure 77 NOTE Used filter should always be disposed of according to local laws and regulations 6 After changing pilot filter vent ...

Page 353: ...lations 4 Install drain plug 2 Figure 78 Refill the travel reduction gear case with fluid through fill port 3 until fluid level is at port 1 Install level plug 1 and fill plug 3 NOTE See Fluid Capacities on page 4 18 for capacity 5 Repeat this procedure on the other travel reduction gear Figure 78 EX1300564 1 2 3 WARNING AVOID DEATH OR SERIOUS INJURY The gear oil is very hot after the machine has ...

Page 354: ...elease the drain plug 3 Figure 79 and drain the swing reduction gear oil into a container NOTE Dispose of drained fluids in compliance with all applicable environmental regulations 3 After draining oil tighten the drain plug 4 Remove breather fill cap 1 Figure 79 and add oil to H mark on dipstick 2 DS2103965 3 2 1 Figure 79 WARNING AVOID DEATH OR SERIOUS INJURY The gear oil is very hot after the m...

Page 355: ...t be performed more frequently If filter is damaged replace damaged filter with a new one NOTE All right and left call outs are based on the operator being seated in the operator s seat facing the front 1 Open the cover by using the starter KEY in the left side of the cabin 2 Remove filter Figure 82 and replace with new one 3 Reassemble in reverse order WARNING AVOID DEATH OR SERIOUS INJURY All se...

Page 356: ...left rear part of the cabin 2 Remove inner filter by pulling knob outward while pressing the upperpart and lower part of the filter handle 3 Replace with new one 4 Reassemble filter in reverse order DS1900869 Figure 83 WARNING AVOID DEATH OR SERIOUS INJURY All service and inspection of air conditioning system must be performed with the starter switch in the O OFF position DS1900870 Figure 84 ...

Page 357: ... from fuel cap Figure 86 2 After disassembly carefully lay it as shown in Figure 87 3 After disassembly Figure 87 remove rubber piece as shown on Figure 88 DS1900874 Figure 85 NOTICE External shock or damage to fuel cap can cause permanent damage to filter DS1900898 Figure 86 FG015685 Figure 87 FG015686 Figure 88 ...

Page 358: ... AdBlue tank side cover 2 Place a suitable container underneath 3 Unscrew the filter cover Use a 46 mm socket 4 Lift out the filter cover and filter 5 Replace the filter and check the O ring and insulation 6 Wipe clean with lukewarm water before you refit the filter cover to remove any crystals 7 Screw on the filter cover again Tightening torque 80 N m 59 ft lb FG015687 Figure 89 FG015688 Figure 9...

Page 359: ...e Breather Filter Replace 1 Remove cover Figure 93 on the front of the fuel tank 2 Unscrew and remove clamp 1 Figure 94 for DEF AdBlue breather filter fitting 2 Figure 94 3 Replace the new breather filter and refit DS1901887 Figure 93 DS1901888 2 2 2 1 1 Figure 94 ...

Page 360: ...er Unscrew the nut securing the outer cover 2 Let the oil run out from the rotor 3 Lift out the rotor Wipe off the outside Undo the rotor nut and unscrew it about 1 5 turns to protect the bearing NOTE Take care not to damage the rotor shaft 4 If the rotor nut is difficult to get loose turn the rotor upside down and fasten the rotor nut in a vice Turn the rotor counterclockwise 1 5 turns by hand or...

Page 361: ...ver between the rotor cover and strainer and carefully prise them apart 7 Remove paper insert and scrape away any remaining dirt deposits inside the rotor cover If the deposits are thicker than 28 mm the centrifugal oil cleaner must be cleaned more often 8 Wash the parts 9 Inspect the 2 nozzles on the rotor Ensure that they are not blocked or damaged Renew any damaged nozzles 10 Check that the bea...

Page 362: ...nut back on by hand 16 Check that the shaft is not damaged or loose If the shaft is damaged it should be renewed Secure the shaft with thread locking fluid if it is loose First clean thoroughly using a suitable solvent Tighten the rotor shaft using socket wrench Torque 45 N m 4 6 kg m 33 2 ft lb NOTE Take care not to damage the rotor shaft 17 Refit the rotor and screw it by hand to make sure it ro...

Page 363: ...rm the following service steps 1 Remove oil cups 3 and 4 and removable filter 2 2 Clean the inner oil cup 3 and outer oil cup 4 3 Reassemble inner cup in outer cup and refill both cups to indicated oil level 9 5 liters The same oil specified for the engine crankcase is generally acceptable 4 Inspect filter with a light Hold it up to a bright light An even bright pattern of light should show throug...

Page 364: ...rtially wash it thoroughly with solvent 6 Dry thoroughly with compressed air 7 Inspect the lower parts of body assembly and center tube for damage Replace broken cracked or missing parts 8 Reassemble the filter assembly with serviced oil cups 9 Add oil Figure 107 FG018322 Figure 108 FG018323 Figure 109 FG018324 Figure 110 FG018325 ...

Page 365: ...tor valve with lips parallel to the cover 3 Hold the outer element 3 Figure 112 rock it lightly up and downward and swing the element to pull it out Remove inner element 4 Figure 112 after doing this 4 Wipe off the dirt stuck to the air cleaner cover and the inside of the air cleaner housing NOTE When replacing the outer element replace the inner element simultaneously Do not reuse the inner eleme...

Page 366: ... the element B Hook the tip of latches 3 Figure 115 to the protruding part of the air cleaner body and lock it in position C When locking latches 3 Figure 115 in position apply the hooks in turn on opposite sides top bottom left right in the same way as when tightening bolts D Always install cover 2 Figure 115 so evacuator 1 Figure 115 is facing the ground A E When cover 2 Figure 115 is installed ...

Page 367: ... while the engine is running Take extreme caution when working on or near a running engine Make sure to lock out and tag the controls notifying personnel that service work is being performed Do not remove radiator cap unless it is required Check the coolant level in the coolant recovery tank NOTICE Do not mix up the antifreeze from different makers Mixing the two compounds can cause generation of ...

Page 368: ...gine for another ten minutes 5 Allow engine to cool 6 Drain flushing fluid and fill system with water 7 Run engine again to allow water to completely circulate 8 After allowing engine to cool drain water and fill system with proper antifreeze mixture for ambient temperature Refer to coolant concentration table See Antifreeze Concentration Tables on page 4 93 9 Run engine without radiator cap and s...

Page 369: ... pressurized air from hydraulic tank by tip breather cap up 1 Figure 122 Figure 118 ARO1760L WARNING AVOID DEATH OR SERIOUS INJURY The hydraulic oil will be hot after machine operation Allow the system to cool before attempting to service any of the hydraulic components The hydraulic tank is pressurized Tip breather cap up to allow the pressurized air to vent After the pressure has been released r...

Page 370: ...on strainer 5 Figure 122 on boss portion of suction pipe 6 Figure 122 NOTE Measurement A is 599 mm 23 58 in 10 Fill the hydraulic oil tank Check level using sight gauge on side of tank 11 Place spring 3 Figure 122 on rod 4 Figure 122 and assemble cover 2 Figure 122 12 After replacing and cleaning the hydraulic oil filter and strainer vent the system See Venting and Priming Hydraulic System on page...

Page 371: ...ber Antivibration Shock Mounts Check Perform and Record Results of Cycle Time Tests Inspect Machine to Check for Cracked or Broken Welds or other Structural Damage Adjust Valve Clearance Check Head Bolt Torques Check These checks need to be completed by an authorized DOOSAN distributor ...

Page 372: ...quipment manufacturer s parts Major Component Parts Name to be Replaced Periodically Time to Replace Engine Fuel Hose Tank to Pre Fuel Filter 2 years or 4 000 hours Fuel Hose Pre Fuel Filter to CP Pump Fuel Hose CP Pump to Main Fuel Filter Fuel Hose Main Fuel Filter to CP Pump Fuel Hose CP Pump to Tank Fuel Hose Tank to Drain Valve Heater Hose Heater to Engine Heater Hose Heater to Radiator Air Co...

Page 373: ...an 2 years before being discarded or installed on a machine In service lifetime of hoses fitted on a machine can never exceed 6 years but replace hoses described in Major Parts Periodic Replacement on page 4 82 every 2 years Always replace hoses having exceeded the allowed in service lifetime irrespective of the external appearance wear Always store hoses in a dark place at a maximum of 65 relativ...

Page 374: ... When the light switch is turned to I position the LED for illumination in the control panel has to turn ON Air Conditioner Hoses Check Check the hose for cracking and damage Replace if necessary Condenser Check Inspect the condenser for dust and debris Clean if necessary NOTE See Cooling System Clean on page 4 53 Magnetic Clutch Check Check the magnetic clutch for dirt and interference Push the A...

Page 375: ...k washer 3 out of tooth adapter 4 3 Once worn tooth has been removed use a putty knife to scrape adapter as clean as possible 4 Slide new tooth into position and insert lock washer 5 Insert locking pin into tooth and use a hammer to drive pin in until lock washer seats in locking groove WARNING AVOID DEATH OR SERIOUS INJURY Due to the possibility of flying metal objects and to avoid death or serio...

Page 376: ...nstall new O ring 1 Figure 126 onto bucket boss 2 Figure 126 Make sure that O ring groove on both bucket link 4 Figure 126 and boss have been cleaned 4 Realign arm or link with bucket pinhole and insert bucket pin 3 Figure 125 5 Roll new O ring 1 Figure 127 into O ring groove WARNING AVOID DEATH OR SERIOUS INJURY Due to possibility of flying metal objects and to avoid death or serious injury alway...

Page 377: ...the eyes If acid gets into the eyes flush them immediately with large quantities of water and seek professional medical attention immediately If you accidentally ingest acid call a doctor or poison prevention center immediately When working with batteries always wear safety goggles Battery generates hydrogen gas so there is a danger of an explosion Do not smoke near batteries or do anything that w...

Page 378: ...tly charged BLACK Insufficient charged WHITE Replace battery Check Battery Terminals Be certain that battery is held securely in its compartment Clean the battery terminals and the battery cable connectors A solution of baking soda and water will neutralize acid on the battery surface terminals and cable connectors Petroleum jelly or grease can be applied to the connectors to help prevent corrosio...

Page 379: ... fire can result Fuse Boxes There are two fuse boxes Figure 131 on the left side of the heater box The fuses prevent electrical devices from overloading or shorting A decal attached inside the fuse box s cover indicates the function and amperage of each fuse Spare fuses are mounted on the inside of fuse box s cover One each of a 10A 15A 20A and 30A Change a fuse if the element separates If the ele...

Page 380: ... 30A 4 Window Washer Phanto Wiper 20A 4 ECU VGT_SCR Heater 30A 5 GP TMS 8 Monitor AVM Pilot Buzzer Check Connect 5A 5 ECU SCR 30A 6 Microphone Pressure S VBO Angle S Pedal S 2way Aux Mode 10A 6 Key SW EPOS Hour Meter 5A 7 DC DC Converter 10A 7 Horn 10A 8 Cabin Rear Lamp Head Lamp Ry Illumination 10A 8 DC DC Converter Audio Handsfree Jog Shuttle Antenna USB Charger GP 10A 9 AVM Lamp 10A 9 Aircon Co...

Page 381: ...of operation for ensuring adequate concentration of antifreeze solution and additives Engine overheating is often caused by bent or clogged radiator fins The spaces between the fins can be cleaned by use of air or water under pressure When straightening bent fins use care not to damage the tubes or break the bonding joint between the fins and the tubes Heavy duty diesel engines require a balanced ...

Page 382: ... to use the standard product from DOOSAN In extreme temperatures the performance of the coolant must be checked frequently and the coolant change cycle adjusted as necessary When refilling and changing coolant use Doosan s genuine coolant is the top priority If Doosan s genuine coolant is not available the coolant and additives specifications must meet the following table Description Coolant Refil...

Page 383: ... 1 mL 1 L d H Unit of concentration of minor materials 1 d H 17 ppm Ethylene Glycol DOOSAN Genuine Antifreeze Solution for all seasons 2 000 Hour 1 Year Ambient Temperature Cooling Water Antifreeze 20 C 4 F 67 33 25 C 13 F 60 40 30 C 22 F 56 44 40 C 40 F 50 50 Requirement Item Inorganic chloride Sulfates Total Hardness Total Solids Acidity Value 40 ppm 50 ppm 9 5 d H 340 ppm 5 5 9 0 NOTICE AVOID I...

Page 384: ...f fuel or fluids Use only for diesel fuel Do not use fueling pump for other types of fuel which have a low flash point Do not use fueling pump for fuel contaminated with water or high humidity Moisture in pump mechanism can cause rust and can create pump failure Always operate pump using strainer installed on inlet hose This will prevent any foreign materials from being introduced into pump Always...

Page 385: ...limiter built into the motor will automatically shut off power if motor is overheating to protect it from being damaged WARNING AVOID DEATH OR SERIOUS INJURY If there is any sign of leakage while operating transfer pump inspect the following components to prevent fire or hazardous fuel spill Check all hoses leading to and from the transfer pump Check all hose clamps Check transfer pump inlet port ...

Page 386: ...eling tank 4 Push fuel pump START switch Figure 135 inside of battery box on front side 5 Once fuel transfer is completed the pump will automatically turn OFF 6 Lift inlet hose 5 Figure 133 from fueling source and push START switch and push STOP switch after two three seconds to drain remaining fuel from hose to fuel tank 7 Install strainer cap 4 Figure 133 on inlet strainer 3 Figure 133 and retur...

Page 387: ...accumulator pressure has been released from the circuit To release pressure turn the starter switch to I ON position and operate all hydraulic control levers and forward reverse travel levers Even though the engine is stopped hydraulic actuated components may move while releasing pilot pressure Keep all personnel and bystanders away from excavator while performing this operation Move safety lever ...

Page 388: ...lowest crawler shoe Recommended tension for operation over most types of terrain is as below table NOTE Clean off the tracks before checking clearance for accurate measurements 3 Too little sag in the crawler track less than clearance distance A on below table can cause excessive component wear The recommended adjustment can also be too tight causing accelerated stress and wear if ground condition...

Page 389: ...k tension is suitable tighten the handle screw in the counterclockwise direction Grease fitting valve tightening torque 68 6 9 8 N m 7 kg 1 kg m 5 2 0 7 ft lb Check the tension again after rotating the track 3 4 times NOTE After draining failure to turn the handle screw counterclockwise will allow the grease to keep draining Also turning it too far counterclockwise may cause damage to the stopper ...

Page 390: ...plug Figure 139 several turns until hydraulic oil flows out of plug This shows that air has been released 5 Tighten the plug Figure 139 Hydraulic Cylinders 1 Run engine at LOW IDLE Extend and retract each cylinder to within 100 mm 4 in of fully stroking it 4 5 times 2 Operate fully extend and retract each cylinder 3 4 times 3 Repeat procedure until cylinders extend and retract smoothly Figure 139 ...

Page 391: ...t drain hose 4 Start engine and set engine speed control dial to LOW IDLE Run the engine for one minute and slowly drive excavator forwards and backwards General Venting 1 After venting air from all components stop engine and check the hydraulic oil level Fill hydraulic oil tank to H mark on sight gauge 2 Start engine and operate all controls again and run engine for five minutes to ensure all sys...

Page 392: ...re frequent basis Clean the radiator and oil cooler fins to remove embedded dirt and dust Clean the fuel system intake strainer and fuel filter more frequently Inspect and clean as required the starter and alternator Operating in rocky terrain Check the undercarriage and track assemblies for damage or excessive wear Inspect for loose or damaged fittings or bolts Relax track tension On a more frequ...

Page 393: ...ceed the limitation on the trailer the operator must submit special permission to the government Consult to the national or regional Road authorities Or to avoid height limit one may disassemble front linkage or guardrail during transportation DS1601523 Figure 1 WARNING AVOID DEATH OR SERIOUS INJURY Whenever removal or reassemble guardrail always use external ladder to access and NEVER climbing up...

Page 394: ...s the upper structure is in line with the lower structure Never rotate the upper structure once the counterweight or front attachment has been removed ON OFF O ACC I DS1900678 LOCK OFF O N OFF O N 950205 03802B Figure 3 WARNING AVOID DEATH OR SERIOUS INJURY Death or serious injury can occur from a counterweight falling during removal or installation Do not allow personnel under or around the count...

Page 395: ...of handling a heavy load partially support counterweight from lifting holes 6 Figure 4 counterweight 1 before loosening four bolts 2 Stop lifting with assist crane as soon as lifting slings are taut 13 Remove four bolts 2 Figure 4 washers 3 and shims 5 from counterweight 1 Figure 4 Tool 60 mm Weight 7 400 kg 16 320 lb NOTE Heat bolts if necessary to free them 14 When bolts 2 Figure 4 washers 3 and...

Page 396: ... door assembly using shim 5 Figure 5 suitably 4 Remove lifting device from counterweight lifting holes 6 Figure 5 5 Make sure all electrical lines and other items are connected 6 Turn battery disconnect switch to ON position Figure 5 DS1901246 2 3 4 5 1 6 WARNING AVOID DEATH OR SERIOUS INJURY When transporting the machine know the width height length and weight When loading or unloading the machin...

Page 397: ...mps steeper than this can cause traction or stability problems when loading or unloading 4 Set the travel speed selector switch to O OFF position See Figure 7 5 Turn OFF auto idle selector button Figure 8 The indicator symbol will disappear 6 Move engine speed to LOW IDLE 7 If the machine is equipped with work equipment position the work equipment toward the front of the excavator and travel forwa...

Page 398: ...2 Remove key from starter switch 13 Turn battery disconnect switch to OFF position 14 Lock all doors and covers 15 Adjust direction of rotating beacon and TMS antenna 16 Make sure to secure the excavator onto the trailer before transporting Place blocking 1 Figure 12 in front of and behind each track Tie front and rear 2 Figure 13 and tie down point 3 Figure 13 on the lower frame with wire cable a...

Page 399: ...Transportation 5 7 DX380LC 7 2 2 3 3 2 2 3 3 EX1300750 Figure 13 ...

Page 400: ...prevent damage to the rope or machine Set the lifting angle 1 Figure 14 of the wire rope to 30 40 8 After the machine comes off the ground check the hook condition and the lifting posture and then lift slowly EX1300751 1 1 Figure 14 WARNING AVOID DEATH OR SERIOUS INJURY Never lift the machine with a person in the cabin or on the machine Never enter the area under or around a raised machine Imprope...

Page 401: ...acity 590 L 155 9 U S gal Hydraulic Pump Type Parallel Bent Axis Axial Piston System Pressure Work Travel 350 370 350 kg cm2 4 975 2 565 4 975 psi Max Flow Rate 2 x 350 L min 2 x 92 5 U S gpm Hydraulic Oil Capacity Level 243 L 64 2 U S gal System 475 L 125 5 U S gal Performance Digging Capability SAE Arm 17 3 18 3 metric tons 19 1 20 2 tons Bucket 21 7 22 9 metric tons 23 9 25 2 tons Digging Capab...

Page 402: ... 11 2 3 665 mm 12 0 3 535 mm 11 7 Cabin 3 210 mm 10 6 W1 Overall Width Shipping 3 350 mm 11 0 R1 Rear Swing Radius 3 530 mm 11 7 H2 Ground Clearance 600 mm 2 0 W2 House Width Frame Only 2 990 mm 9 10 w Catwalk 3 296 mm 10 10 w Protector 3 103 mm 10 2 W3 Cabin Width 1 010 mm 3 4 H3 Height Over Cover 2 355 mm 7 9 H4 Counterweight Clearance 1 270 mm 4 2 H5 Track Height 1 070 mm 3 6 L3 Track Length 5 ...

Page 403: ...5 92 Width 816 2 7 Weight kg 3 494 3 567 lb 7 703 7 864 B A FG020218 Figure 2 FG020219 A B Figure 3 Description 3 2 m 10 6 STD 2 6 m 8 6 3 2 m 10 6 HD 3 95 m 13 1 Length A mm ft in 4 408 14 46 3 860 12 7 4 408 14 46 5 133 16 8 Length B 1 100 3 6 1 145 3 8 1 100 3 6 1 109 3 6 Width 400 1 3 400 1 3 400 1 3 400 1 3 Weight kg 1 998 1 820 2 063 2 185 lb 4 405 4 012 4 548 4 817 ...

Page 404: ...ight Length A mm ft in 2 990 9 10 Length B 723 2 4 Length C 1 047 3 5 Weight kg 7 400 lb 16 320 Shoe Width mm Machine Weight ton lb Ground Pressure kg cm2 psi 600 TG 40 6 89 508 0 74 10 53 750 TG 41 4 91 271 0 61 8 68 800 TG 41 7 91 933 0 57 8 11 900 TG 42 2 93 035 0 51 7 25 600 DG 40 7 89 728 0 74 10 53 ...

Page 405: ...9 kg 14 700 15 500 15 100 16 000 lb 32 408 34 172 33 290 35 274 3 2 m HD kN 169 7 179 5 175 5 185 3 kg 17 300 18 300 17 900 18 900 lb 38 140 40 345 39 463 41 667 Capacity m3 Bucket Width mm Digging Force SAE With Cutter Without Cutter unit SAE ISO 1 61 1 545 1 500 kN 212 8 224 6 239 3 253 0 kg 21 700 22 900 24 400 25 800 lb 47 840 50 486 53 793 56 789 1 83 1 718 1 668 kN 212 8 224 6 239 3 253 0 kg...

Page 406: ...DX380LC 7 Specification 6 6 Working Range 0 M A B I K L F C J H D d E G G L EX1401493 2 500 mm Figure 5 ...

Page 407: ... 7 740 mm 25 5 E Min Loading Height 3 410 mm 11 2 2 805 mm 9 2 2 050 mm 6 9 F Max Digging Height 10 090 mm 33 1 10 435 mm 34 3 10 940 mm 35 11 G Max Bucket Pin Height 8 685 mm 28 6 8 990 mm 29 6 9 455 mm 31 0 H Max Vertical Wall Depth 4 205 mm 13 10 4 565 mm 15 0 5 030 mm 16 6 I Max Radius Vertical 8 410 mm 27 7 8 865 mm 29 1 9 470 mm 31 1 J Max Depth to 2 500 mm Line 6 610 mm 21 8 7 250 mm 23 9 8...

Page 408: ... and lifting objects ensure operator manual available on the station and refer the lifting chart See the specification handbook for specifications not listed below Figure 6 WARNING AVOID DEATH OR SERIOUS INJURY Keep bystanders away from the boom cylinder While operating boom arm or bucket hydraulic hoses could burst causing high pressure oil to spray or sudden lowering of the load or front structu...

Page 409: ...ed 75 of tipping capacity Do not attempt to lift or hold any load that exceeds rated load capacity at the specified distances from the machine s rotation centerline and height see Lifting Radius and Lifting Point Height in the reference drawing Figure 7 The weight of slings and any auxiliary lifting device and or the weight difference of any attachment heavier than standard configuration must be d...

Page 410: ... 2 A m 7 5 10 46 9 63 7 09 6 11 31 11 31 10 45 8 72 10 37 7 82 8 01 4 5 16 69 16 69 12 88 11 86 11 10 8 49 10 46 6 89 8 57 3 14 67 11 26 11 97 8 20 9 94 6 43 8 85 1 5 16 04 10 80 12 51 7 95 9 79 6 31 8 85 0 21 97 16 03 16 60 10 56 12 33 7 79 10 13 6 49 8 60 1 5 16 21 16 21 21 32 16 09 16 25 10 51 12 30 7 76 11 11 7 08 8 06 3 24 66 24 66 19 11 16 33 14 76 10 64 11 82 8 40 7 17 4 5 19 08 19 08 15 00...

Page 411: ...0 89 11 60 7 92 9 48 6 06 6 07 5 01 10 20 0 9 53 9 53 21 85 15 83 15 74 10 43 12 20 7 64 9 31 5 91 6 65 5 10 9 98 1 5 10 11 10 11 14 23 14 23 22 07 15 60 16 22 10 20 12 02 7 48 9 23 5 83 7 60 5 42 9 52 3 15 16 15 16 20 26 20 26 21 07 15 64 15 79 10 17 12 00 7 46 9 23 6 08 8 78 4 5 21 28 21 28 26 03 26 03 18 71 15 92 14 15 10 34 10 60 7 64 10 15 7 44 7 67 6 19 13 19 13 14 11 14 11 9 92 9 92 9 91 9 ...

Page 412: ...33 8 53 9 06 6 38 7 64 6 17 9 18 3 18 88 17 26 13 76 11 34 11 32 8 20 9 66 6 23 7 98 5 79 9 43 1 5 21 57 16 26 15 37 10 79 12 23 7 89 9 49 6 08 8 61 5 67 9 44 0 22 34 15 87 16 26 10 45 12 24 7 68 9 38 5 98 9 09 5 80 9 20 1 5 15 69 15 69 21 79 15 81 16 28 10 33 12 14 7 59 9 83 6 24 8 69 3 18 50 18 50 24 28 24 28 20 09 15 98 15 30 10 39 11 80 7 66 10 95 7 21 7 87 4 5 22 36 22 36 16 83 16 37 12 69 10...

Page 413: ... 2 1 2 A m 7 5 10 46 8 42 7 09 6 11 31 10 80 10 45 7 61 10 37 6 82 8 01 4 5 16 69 15 63 12 88 10 28 11 10 7 39 10 46 5 99 8 57 3 14 67 9 71 11 97 7 11 9 87 5 58 8 85 1 5 16 04 9 27 12 43 6 86 9 73 5 45 8 85 0 21 97 13 49 16 60 9 03 12 25 6 71 10 06 5 60 8 60 1 5 16 21 16 21 21 32 13 55 16 25 8 98 12 22 6 68 11 04 6 10 8 06 3 24 66 24 66 19 11 13 77 14 76 9 11 11 82 7 24 7 17 4 5 19 08 19 08 15 00 ...

Page 414: ... 45 9 34 11 60 6 82 9 42 5 23 6 07 4 31 10 20 0 9 53 9 53 21 85 13 28 15 74 8 90 12 12 6 55 9 25 5 07 6 65 4 38 9 98 1 5 10 11 10 11 14 23 14 23 22 07 13 06 16 22 8 67 11 94 6 40 9 16 5 00 7 60 4 64 9 52 3 15 16 15 16 20 26 20 26 21 07 13 10 15 79 8 64 11 92 6 38 9 23 5 22 8 78 4 5 21 28 21 28 26 03 26 03 18 71 13 37 14 15 8 80 10 60 6 56 10 15 6 39 7 67 6 19 13 19 13 14 11 13 92 9 92 9 28 9 91 9 ...

Page 415: ...18 3 8 46 5 41 7 98 5 02 9 43 1 5 18 38 13 74 13 07 9 28 10 38 6 83 8 81 5 26 8 46 4 90 9 44 0 19 04 13 37 13 83 8 95 10 86 6 62 8 95 5 16 8 73 5 01 9 20 1 5 11 44 11 44 15 63 15 63 18 55 13 32 13 84 8 83 10 84 6 53 9 01 5 39 8 70 3 18 43 18 43 23 31 23 31 17 09 13 47 12 99 8 89 9 99 6 60 9 25 6 22 7 88 4 5 26 89 26 89 18 96 18 96 14 27 13 84 10 74 9 17 9 28 8 07 6 62 6 13 48 13 48 11 32 11 32 8 3...

Page 416: ...2 100 kg m3 3 500 lb yd3 or less Charcoal 401 kg m3 695 lb yd3 Coke blast furnace size 433 kg m3 729 lb yd3 Coke foundry size 449 kg m3 756 lb yd3 Coal bituminous slack piled 801 kg m3 1 350 lb yd3 Coal bituminous r of m piled 881 kg m3 1 485 lb yd3 Coal anthracite 897 kg m3 1 512 lb yd3 Clay DRY in broken lumps 1 009 kg m3 1 701 lb yd3 Clay DAMP natural bed 1 746 kg m3 2 943 lb yd3 Cement portlan...

Page 417: ...rushed 1 522 kg m3 2 565 lb yd3 Limestone fine 1 602 kg m3 2 705 lb yd3 Phosphate rock 1 282 kg m3 2 160 lb yd3 Salt 929 kg m3 1 566 lb yd3 Snow light density 529 kg m3 891 lb yd3 Sand DRY loose 1 522 kg m3 2 565 lb yd3 Sand WET packed 1 922 kg m3 3 240 lb yd3 Shale broken 1 362 kg m3 2 295 lb yd3 Sulfur broken 529 kg m3 891 lb yd3 Material Density 1 200 kg m3 2 000 lb yd3 or less Density 1 500 kg...

Page 418: ...DX380LC 7 Specification 6 18 ...

Page 419: ...onitoring AVM Monitor If Equipped 2 24 Around View Monitoring AVM System 2 66 Asbestos Information 1 77 Attachment 1 49 Attachments 3 42 Audio 2 77 Audio Display 2 29 Audio System 2 77 Auto Grease System Maintenance 3 86 Pump Display Mode 3 80 Pump Programming 3 82 Troubleshooting 3 89 Auto Grease System If Equipped 3 69 Auto Grease System Switch If Equipped 2 20 Auto Idle Mode 3 25 Auto Idle Sele...

Page 420: ... 4 1 DoosanConnect System General Information and Privacy Notice 0 11 Drop off or Edge 1 69 Dust Net Clean 4 32 Dusty Jobsite 4 2 E EC Declaration of Conformity 0 8 0 9 Electric System Maintenance 4 11 Electrical System 4 87 Electrical System and Electrical Shock 1 26 Emergency Exit 1 10 Emergency Exit from Operator s Station 1 29 Emergency Exit Glass Breaking Tool 2 86 Emergency Start Mode Switch...

Page 421: ...15 Selection 3 45 Hydraulic Breaker If Equipped 3 45 Hydraulic Cylinders 4 100 Main System Pump 4 100 Swing Motor 4 101 Travel Motor 4 101 Hydraulic System Air Bleeding 4 3 I Impact Hazard 1 11 Indicator Display 2 34 Information and Location for Safety Decals 1 4 Inspection Maintenance and Adjustment 4 1 Installation 5 4 Intelligent Floating Boom Control If Equipped 3 30 Intelligent Floating Boom ...

Page 422: ... Perform All Daily 50 250 500 and 1 000 Hour Service Checks 4 70 Personal Protective Equipment PPE 1 20 Photo Sensor 2 25 Pilot Filter Replace 4 47 4 62 Pin and Bushings of the Front End Attachment Inspect 4 47 Poor Visibility 1 69 Power Mode 3 24 Power Mode Indicator 2 31 Power Mode Selector Button 2 31 Pre Fuel Filter and Water Separator Check 4 30 Pressurized Fluids 1 18 Pressurized Gas and Flu...

Page 423: ...44 Switches Automatic Travel Speed Control 3 12 Auxiliary Mode Switch 2 23 Breaker Booster Button 2 22 Cabin Work Light Switch If Equipped 2 17 Constant Speed Button 2 14 Engine Speed Control 3 18 Horn Button 2 21 Hour Meter 2 25 Intelligent Floating Boom Switch If Equipped 2 18 Intermittent Speed Button 2 14 Light Switch 2 16 Micro Phone If Equipped 2 24 One Touch Deceleration Button 2 21 Overloa...

Page 424: ...2 Welding Repairs 1 61 Window Washer Liquid Level Check 4 33 Windows Front 2 87 Front Bottom 2 89 Front Upper 2 87 Windshield Washer Fluid 4 1 Work Levers Joysticks BHL Pattern 3 29 Work Levers Joysticks ISO Pattern 3 28 Work Mode 3 25 Work Site 1 33 Work Site Areas Requiring Extra Caution 1 68 Work Site Rules 1 40 Working in Contaminated Environment 1 71 Working in Water 1 71 3 39 Working on Mach...

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Doosan DX380LC-7K, Operation And Maintenance Manual

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