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TRANSMISSION MODES 

MANAGEMENT

RECOMMENDATION FOR USE

  

Lower speed limit provides faster downshifting to hydrostatic drive, which 

results in more traction to fill the bucket = 

Travelling in D-range with 4 bars, 

Working in 3

rd

 range with 2 or 3 bars

Maximum speed limit 

– Down

Gear

Speed Limit 

Step

Maximum speed limit 

– Up

Limit 1 Step

Limit 2 Step

Limit 3 Step

Limit 4 Step

Speed limit can be chosen for each range selected by Transmission lever (1

st

, 2

nd

3

rd

, D-range)�

DL420CV

T-5

Summary of Contents for DL550-5

Page 1: ...DL350 5 DL420 5 DL420CVT 5 DL450 5 DL550 5 DL580 5 Wheel Loader Quick Start Manual This document is not a replacement for the operations manual Please read the Operation and Maintenance Manual provide...

Page 2: ...2 DEALER CONTACT DEALER SALES SERVICE PARTS Name Phone number Name Phone number Name Phone number...

Page 3: ...on safety messages and safety labels and indicates a potentially hazardous situation which if not avoided could result in serious injury or death CAUTION This signal word is used on safety messages an...

Page 4: ...hly flammable Remember that risks endangering your health may not appear immediately Exhaust fumes and noise pollution may not seem harmful right away but these risks can result in permanent injury Re...

Page 5: ...otwear Always face the machine Do not jump on the machine Do not stand on the machine while it is moving Always clean the mud and oil from the running board of the platform and your shoes Use the hand...

Page 6: ...r safety seat belt PREVENT SERIOUS INJURY OR DEATH The displacement of the lift arm control lever or a part failure may cause the sudden lowering of the lift arm Never touch or stand under the lift ar...

Page 7: ...fuel with ultra low sulphur content with this machine sulphur 10 mg kg For the process of selective catalytic reduction SCR use only a 32 5 urea aqueous solution AdBlue See the Operation and Maintenan...

Page 8: ...el of engine Transmission Hydraulic oil Check level of coolant and cooling compartment fan blade Check water separator and fuel prefilter Check and clean Air pre cleaner Turbo III TopSpin Check work t...

Page 9: ...3 6 bar 4 3 bar Rear 2 3 bar 2 5 bar 2 8 bar 2 6 bar 3 1 bar DL300 5 23 5 R25 Front 3 1 bar 3 4 bar 3 7 bar 3 5 bar 3 4 bar Rear 2 1 bar 2 4 bar 2 6 bar 2 5 bar 3 0 bar DL350 5 Front 3 5 bar 4 0 bar 4...

Page 10: ...With transmission clutch cut off other models 4 Steering wheel 5 FNR lever Forward Neutral Reverse 6 Touch pad features next to 7 Dashboard with information LCD screen 8 Electric steering high low sp...

Page 11: ...g light 4 Right turn hazard warning light 5 Parking brake 6 Brake fluid pressure warning light 7 Air cleaner clogged warning light 8 High beam indicator light 9 Emergency steering indicator light 10 M...

Page 12: ...hip between fuel consumption and the true effectiveness of the machine 5 Multifunction display Trip meter Battery voltage Total operating time 6 Displaying driving indicators Confirmation of the autom...

Page 13: ...uge 3 Transmission oil temperature gauge 4 DEF AdBlue level gauge 5 FNR select 6 Transmission select gear 7 Engine speed 8 Max speed limit state 9 Mode indicator ECO NORMAL POWER modes DIGGING or DRIV...

Page 14: ...C use with LCD screen menus 4 Confirmation touch use with LCD screen menus 5 Setting touch high low position of the lift arm 6 Enable disable of front lift arm suspension L I S Load Isolation System 7...

Page 15: ...creen menus 5 Setting touch high low position of the lift arm 6 Enable disable of bucket function return to dig only with EMCV 7 Enable disable of front lift arm suspension L I S Load Isolation System...

Page 16: ...ow position of the lift arm 6 Enable disable of bucket function return to dig only with EMCV 7 Enable disable of transmission clutch cut off 8 Enable disable of front lift arm suspension L I S Load Is...

Page 17: ...1 downward and tilt steering wheel 2 to desired position STEERING WHEEL TELESCOPIC B Pull lever 1 upward and move wheel 2 to desired position SEAT ADJUSTMENT 1 Forward Backward 2 Height and weight adj...

Page 18: ...mode Rotating the lever shifts transmission between 1st 2nd 3rd or 4th range WIPER HIGH BEAM TURN SIGNAL LEVER A Left turning signal B Right turning signal C Washer D Horn E Wiper J Intermittent mode...

Page 19: ...ning signal B Right turning signal C Washer D Horn E Wiper J Intermittent mode 5 second interval O Stop off I Normal speed mode II High speed mode F Neutral position standard lights low beam G Warning...

Page 20: ...2nd 3rd or 4th gears 5th is automatically chosen if it is available WIPER HIGH BEAM TURN SIGNAL LEVER A Left turning signal B Right turning signal C Washer D Horn E Wiper J Intermittent mode 5 second...

Page 21: ...ck options on next pages 4 FNR control forward F neutral N reverse R 5 Cigar lighter 24 Volts 6 Starting key 7 Electric parking brake Must be engaged to start engine 8 Front loader control enable disa...

Page 22: ...see Joystick use below 2 Horn 3 Forward selection 4 Reverse selection 5 Neutral selection 6 3rd hydraulic auxiliary function 7 Kick down control JOYSTICK USE N Lift down Lift up Bucket dump Bucket cro...

Page 23: ...Kick Down 7 with FORWARD 3 or REVERSE 4 simultaneously for driving forward or reverse by joystick C Forward and Reverse change by single 3 or 4 button If Neutral 5 pressed in between step B must repe...

Page 24: ...activation 4 Thumb wheel 5 FNR control A Arm lift down B Arm lift up C Bucket dump D Bucket crowd F Forward N Neutral R Reverse JOYSTICK USE N Lift down Lift up Bucket dump Bucket crowd Bucket return...

Page 25: ...at Ready to dig low arm position memory 2 Arm lift down 3 Arm lift up 4 Arm height Kick out Ready to dump high arm position memory 5 Bucket dump 6 Bucket crowd 7 Bucket return to dig position 8 Transm...

Page 26: ...Knob is used to allow electric control unit to be moved to the most convenient position for the operator Loosen the knob move electric control unit to desired position and then tighten the knob RECOMM...

Page 27: ...R control on the arm is operational 2 DRIVING MODES ARE AVAILABLE WITH ELECTRIC JOYSTICK STEERING Fast mode Hi with more responsiveness when maneuvering in tight spaces Soft Mode more precision for tr...

Page 28: ...on mode switch 3 Variable speed control 4 Variable speed control 5 Front working light 6 Rear working light 7 Rear wiper 8 Cooling fan reverse 9 Rotating beacon light 10 Safety electric steering test...

Page 29: ...ge switch 3 Maximum speed limit Down 4 Maximum speed limit Up 5 Front working light control 6 Rear working light control 7 Rear wiper switch 8 Cooling fan reverse 9 Mirror heating 10 Safety electric s...

Page 30: ...tion 3 Front working lights control 4 Rear working light control 5 Rear screen wiper control 6 Reversing fan control 7 Heating mirror control 8 Fuel heater control if equipped 9 Rotating beacon contro...

Page 31: ...ignal sounds The low position of the linkage is saved When the joystick finger tip is pulled pushed to the maximum a solenoid keeps the joystick finger tip in the position and the lift arm rises up do...

Page 32: ...he bucket returns to the horizontal position You can adjust this return to dig position by modifying the sensor 4 position on the tilt cylinder For machines configured with EMCV electro hydraulic cont...

Page 33: ...l in order to save 100 of the engine s power for the hydraulic system only available with 1st 2nd gears Green LED ON the transmission clutch cut off is activated The light signal appears at the bottom...

Page 34: ...uel saving braking Pushing the brake pedal in for the first 20 DL200 5 30 DL420CVT 5 inches the machine real braking starts when you push the pedal further RECOMMENDATION FOR USE Operator needs to get...

Page 35: ...matic accumulator linked to the lift hydraulic system When the operator presses the button he activates the L I S system The suspension is automatically activated above 6 kph in forward position and 4...

Page 36: ...n 1 Press 3 sec on the ESC touch to display the menu Navigation button UP Exit touch N a v i g a t i o n button DOWN S e l e c t i o n button 2 Select the menu Vehicle Configuration 3 Select the row A...

Page 37: ...the bottom of the LCD screen When the lock up is activated the operator can travel faster on flat ground and on a slope and reduce fuel consumption RECOMMENDATION FOR USE Speed on slope with lock up...

Page 38: ...al lock green LED ON When the function is active it automatically locks the front differential as soon as the unit detects wheel slippage A visual signal appears at the bottom of the LCD screen as soo...

Page 39: ...lpful during work with hydraulic work tools eg snow blower sweepers You can easily set higher engine speed for hydraulic flow that matches your work Throttle lock up down is automaticaly deactivated w...

Page 40: ...Perform heavy work in a short time period Fast speed loading Fast travel speed SAT Situation Awareness Technology Automatically monitors the machine s activity and adjusts the engine s output accordin...

Page 41: ...ECOMMENDATION FOR USE CVT transmission does not require high engine speed for maximum breakout force due to hydrostatic drive Operators of conventional loaders who are used to POWER Mode please first...

Page 42: ...ption Reduce noise Normal mode General work Optimize fuel consumption Power mode Perform heavy work in a short time period Fast speed loading Fast speed travel From one mode to another one the maximum...

Page 43: ...o the maximum stroke until a point of resistance peak acceleration then beyond the point of resistance to the active Power Up function and the machine automatically switches to the next higher mode Wh...

Page 44: ...n page Use the arrow keys to select from among A 90 B 80 and C 70 and then press the enter button to confirm S mode 50 of maximum traction force VARIABLE SPEED CONTROL This function limits the vehicle...

Page 45: ...ts in more traction to fill the bucket Travelling in D range with 4 bars Working in 3rd range with 2 or 3 bars Maximum speed limit Down Gear Speed Limit Step Maximum speed limit Up Limit 1 Step Limit...

Page 46: ...r can chose 3 speed ranges 1 Low 1 kph in engine idle 2 Middle 2 kph in engine idle 3 High 3 kph in engine idle RECOMMENDATION FOR USE Creep mode ON machine starts moving as soon as direction is selec...

Page 47: ...is finished operator is notified on monitor With cold temperature from 2 C to 10 C machine goes to Limited Drive Mode Machine to be operated in first gear only No direct Forward Reverse possible NEUTR...

Page 48: ...2nd to 5th speed faster acceleration RECOMMENDATION FOR USE With automatic modes the rotating switch on the FNR lever allows you to choose the maximum gear that the machine never exceeds The Kick down...

Page 49: ...dashboard every 30 60 90 or 120 minutes Reversing fan disable Reversing fan enable manual mode Reversing fan enable auto mode SETTING OF AUTOMATIC MODE FREQUENCY OF FAN REVERSING 1 Press 3 sec on the...

Page 50: ...ttle pedal is released FNR at neutral Parking brake engage ground speed 0 kph 3 Select the row Auto Shut off Time Setting 4 Select the interval by Navigation button 5 Confirm your setting by pressing...

Page 51: ...steer If unit does not steer do not operate machine until problem is solved Automatic test System automatically tests the hydraulic oil pressure in the emergency steering system lines Emergency warnin...

Page 52: ...r blower increase manual management 5 Climate control manual management 6 Defrost Control 7 Touch for blower decrease manual management 8 Touch for managing the air entering the cab 9 Touch to combine...

Page 53: ...ENU ACCESS 1 Press the button ESC on the front touch pad for 3 seconds 2 Use the navigation arrows to enter in the different menus 3 Use the submit arrow to enter inside menus 4 Use the touch ESC to c...

Page 54: ...ENU Monitoring Voltage fuel level temperature and pressure information Filter Oil information Use time replacement period and remaining time Machine information Machine name engine type and serial num...

Page 55: ...55 ON BOARD COMPUTER MACHINE CONFIGURATION MACHINE CONFIGURATION MENU Reversing fan interval setting L I S activation speed setting Auto shut down setting Auto idle setting Emergency code TMS...

Page 56: ...PANEL CONFIGURATION GAUGE PANEL CONFIGURATION MENU Password Setting User password Screen brightness setting Default screen setting Time setting Service phone number setting Units setting Languages set...

Page 57: ...application WithDoosanCONNECT youcanmanagefleet machineefficiency andmaintenance for your special machines JOB SITE MANAGMENT WORK EFFICIENCY MANAGMENT Monitoring of equipment location Operating hour...

Page 58: ...gistration Download Doosan Mobile Parts Book from the App Store or Google Play Sign Up Click the Sign up button on the bottom right of the sign up page Set your region e mail and password Enter the PI...

Page 59: ...59 NOTES...

Page 60: ...g calculations and are not actual measurements Specification s are provided for comparison purposes only and are subject to change without notice Specification s for your individual Doosan equipment w...

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