Book: 23227143 (8-24-2010) Rev C
Page 7
Sensors and Transducers
The electronics system contains sensors and transducers that are used to collect
data from the compressor. The temperature is measured by thermistor and RTD
type temperature sensors. These devices exhibit a change in resistance as the
temperature changes. The resistance causes an input voltage change to the
WEDGE controller input and is interpreted as a temperature change.
The electronics system also uses pressure transducers to measure compressor
pressure changes. These devices have an output signal of 0.5 VDC to 4.5 VDC,
corresponding to 0 psi and the maximum measured psi for a particular device.
The devices are gauge pressure devices. These transducers are provided with 5
VDC excitation to power the device. These are three WJDe devices: excitation,
signal and ground.
Digital Inputs and Outputs
The WEDGE controller scans digital inputs such as switch contacts. These are
either 24 VDC or (0 VDC). These digital inputs are connected to switches within
the package.
The WEDGE controller provides 24 VDC digital outputs to control solenoids,
relays, and other devices. These are 24 VDC "ON" and 0 VDC "OFF". They are
current limited and short circuit protected.
Controller Outputs
The WEDGE controller has three types of outputs: frequency, pulse width
modulated (PWM) and 24 VDC digital (ON /OFF).
Pressure Control
The discharge pressure is controlled by manipulating the engine speed and
compressor inlet valve position. The inlet valve position is controlled
pneumatically and the engine speed is determined by the WEDGE controller.
The WEDGE measures the pneumatic system regulation pressure and computes
an engine throttle setting. This throttle setting is sent to the engine via the
frequency, PWM, Analog, or J1939 throttle, depending on which technique is
used. The engine controller will control engine speed to this throttle setting.
Summary of Contents for 10/105CWJD
Page 2: ...2...
Page 6: ...Book 23227143 8 24 2010 Rev C Page 4...
Page 7: ...Book 23227143 8 24 2010 Rev C Page 5 SECTION 1 General Information...
Page 20: ...Book 23227143 8 24 2010 Rev C Page 18...
Page 21: ...Book 23227143 8 24 2010 Rev C Page 19 SECTION 2 Settings...
Page 26: ...Book 23227143 8 24 2010 Rev C Page 24...
Page 27: ...Book 23227143 8 24 2010 Rev C Page 25 SECTION 3 Diagnostic Code Descriptions...
Page 34: ...Book 23227143 8 24 2010 Rev C Page 32...
Page 35: ...Book 23227143 8 24 2010 Rev C Page 33 SECTION 4 Troubleshooting...
Page 69: ...Book 23227143 8 24 2010 Rev C Page 67 SECTION 5 Troubleshooting...
Page 70: ...Book 23227143 8 24 2010 Rev C Page 68 Electrical Circuits Engine Start Circuit...
Page 72: ...Book 23227143 8 24 2010 Rev C Page 70 Air Filter Restriction Switch Circuit...
Page 74: ...Book 23227143 8 24 2010 Rev C Page 72...
Page 75: ...Book 23227143 8 24 2010 Rev C Page 73 SECTION 6 System Schematics WJDing Diagrams...
Page 76: ...Book 23227143 8 24 2010 Rev C Page 74...
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Page 88: ...Book 23227143 8 24 2010 Rev C Page 86 SECTION 7 Electrical Component Locations...
Page 92: ...Book 23227143 8 24 2010 Rev C Page 90 SECTION 8 Electrical Parts List...
Page 95: ...Book 23227143 8 24 2010 Rev C Page 93...
Page 96: ...Book 23227143 8 24 2010 Rev C Page 94 SECTION 9 Harness Connector Information...
Page 101: ...Book 23227143 8 24 2010 Rev C Page 99...
Page 102: ...Book 23227143 8 24 2010 Rev C Page 100 SECTION 10 Tools and Repair Kits...
Page 107: ...Book 23227143 8 24 2010 Rev C Page 105 Deutsch Crimp Tool HDT 48 00 Instructions...
Page 113: ...Book 23227143 8 24 2010 Rev C Page 111 AMP Crimp Tool 58440 1 Instructions...
Page 114: ...Book 23227143 8 24 2010 Rev C Page 112 AMP Crimp Tool 58440 1 Instructions...
Page 115: ...Book 23227143 8 24 2010 Rev C Page 113 AMP Crimp Tool 58440 1 Instructions...
Page 116: ...Book 23227143 8 24 2010 Rev C Page 114 AMP Crimp Tool 58440 1 Instructions...
Page 117: ...Book 23227143 8 24 2010 Rev C Page 115 AMP Ampseal Series Connector Service Procedures...
Page 118: ...Book 23227143 8 24 2010 Rev C Page 116 AMP Ampseal Series Connector Service Procedures...
Page 119: ...Book 23227143 8 24 2010 Rev C Page 117 AMP Ampseal Series Connector Service Procedures...
Page 120: ...Book 23227143 8 24 2010 Rev C Page 118 Molex Crimp Tool 0638118900 Instructions...
Page 121: ...Book 23227143 8 24 2010 Rev C Page 119 Molex Crimp Tool 0638118900 Instructions...
Page 122: ...Book 23227143 8 24 2010 Rev C Page 120 Molex Crimp Tool 0638118900 Instructions...
Page 123: ...Book 23227143 8 24 2010 Rev C Page 121 Molex Crimp Tool 0638118900 Instructions...
Page 124: ...Book 23227143 8 24 2010 Rev C Page 122 Molex Crimp Tool 0638118900 Instructions...
Page 125: ...Book 23227143 8 24 2010 Rev C Page 123 Molex Crimp Tool 0638119200 Instructions...
Page 126: ...Book 23227143 8 24 2010 Rev C Page 124 Molex Crimp Tool 0638119200 Instructions...
Page 127: ...Book 23227143 8 24 2010 Rev C Page 125 Molex Crimp Tool 0638119200 Instructions...
Page 128: ...Book 23227143 8 24 2010 Rev C Page 126 Molex Crimp Tool 0638119200 Instructions...
Page 129: ...Book 23227143 8 24 2010 Rev C Page 127 Molex Crimp Tool 0638119200 Instructions...
Page 130: ...Book 23227143 8 24 2010 Rev C Page 128 Molex Removal Tool 0638132400 Instructions...
Page 131: ...Book 23227143 8 24 2010 Rev C Page 129 Molex Removal Tool 0638132400 Instructions...
Page 132: ...Book 23227143 8 24 2010 Rev C Page 130 Molex Removal Tool 0638132300 Instruction...
Page 133: ...Book 23227143 8 24 2010 Rev C Page 131 Molex Removal Tool 0638132300 Instruction...
Page 134: ...Book 23227143 8 24 2010 Rev C Page 132 SECTION 11 Recommended Spare Parts...
Page 136: ...Book 23227143 8 24 2010 Rev C Page 134 SECTION 12 Software Information...