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INSTALLATION &

OPERATING INSTRUCTIONS

CARAVAN ROOF MOUNT AIR CONDITIONER

MODEL CAL61.207

PRDOUCT NO. 991640321

MODEL  CAL136.207

PRODUCT NO. 991650321

INCLUDES ELECTRIC HEAT KIT

IMPORTANT INSTRUCTIONS

MUST STAY WITH UNIT

OWNER - READ CAREFULLY

WARNING

THIS UNIT MUST BE SERVICED BY
AN AUTHORIZED SERVICEMAN.

MODIFICATION OF THE APPLIANCE
CAN BE EXTREMELY HAZARDOUS

AND COULD LEAD TO SERIOUS

INJURY OR DEATH.

Form No. 3102267.006 4/89

Summary of Contents for CAL136.207

Page 1: ...ODEL CAL136 207 PRODUCT NO 991650321 INCLUDES ELECTRIC HEAT KIT IMPORTANT INSTRUCTIONS MUST STAY WITH UNIT OWNER READ CAREFULLY WARNING THIS UNIT MUST BE SERVICED BY AN AUTHORIZED SERVICEMAN MODIFICATION OF THE APPLIANCE CAN BE EXTREMELY HAZARDOUS AND COULD LEAD TO SERIOUS INJURY OR DEATH Form No 3102267 006 4 89 ...

Page 2: ...NEEDS 1 Installation opening Cut through roof and ceiling 3 Power must be above l05V and frequency must be 60 Hz at all times 2 Additional Wiring 115V 60 Hz 20 Amp S P E C I A L SHORE LINE COMPARTMENT FUSE PANEL 1 WIRING VOLT LOSSES ALTITUDE ...

Page 3: ...A Read these installation and operating instructions thoroughly and carefully before attempting installation of Air Conditioner c IMPROPER INSTALLATION MAY DAMAGE EQUIPMENT COULD ENDANGER LIFE CAUSE SERIOUS INJURY AND OR PROPERTY DAMAGE B C D E 3 The Manufacturer will not be liable for any damages or injury due to failure to follow these installation and operating instructions Installation must co...

Page 4: ...nd level when the van is parked on a level surface otherwise asideways pitch or a frontward backward pitch up to 10 can be tolerated lo WITH A C FIG 3 C l FACING FORWARD WARNING Disconnect all power supplies to the van insure the generator is shut off if present and disconnect the positive battery terminal from the battery before performing any cutting on the van FAILURE TO FOLLOW THIS INSTRUCTION...

Page 5: ...ully cut a matching hole through the ceiling of the van FIG 4 B 3 Vent AkaerrPdawur I k t 366 X 356mm v M OpMing I I 7Smm I r c4nurLh f I d opens 51omrl II 106mm Z 4 L lO nm I t t L I I 76mm I _______ J_______ C 283mm 42wmm FIG 4 B 3 B Other Cutting new or modifying existing openings This opening should be located between roof structural members 1 Mark the 355 X 355 mm opening on the roof with a m...

Page 6: ...ase of a t t a c h m e n t t o the air conditioner e If vent fan was removed the existing wire may be utilized provided it is of proper size and properlv fused BOX FIG 4 C 3 5oomm EXCESS WIRE FOR HOOK UP 4 Framing is required around the roof opening to insure adequate support provide a smooth surface for sealing and prevent hot or cold air from being drawn into the opening This 6 framing should be...

Page 7: ...ed to the bottom of the air conditioner will not seal properly if damaged or torn by sliding FIG 5 B 2 FIG 5 B 2 DON T SLIDE OR DRAG 6 UPPER DISCHARGE AIR DUCT INSTALLATION FIG 6 The upper discharge air duct is shipped inside the lower discharge air duct attached to the ceiling template A B Remove the upper duct from the ceiling template duct and install it over the blower discharge opening NOTE T...

Page 8: ...B C Gukrt CENTER A C F R O M B E L O W PULL CONDUIT THROUGH IF 26 mm T 60 mm IF 60 mm T C 76 mm D E F Take the ceiling template and slide the lower discharge air duct over the outside of the upper discharge air duct Holding the ceiling template in place with one hand install the three 150 mm long mounting bolts up through the ceiling template and into the air conditioner with other hand until moun...

Page 9: ...rovided Plug the electrical conduit hanging from the bottom of the air conditioner into the mating connector on the switch box located on the ceiling template FIG 8 CEILING TEMPLATE HEATING ASSEMBLY 9 A B C FIG 9 HEATER INSTALLATION FIG 8 Install the heat package to the ceiling template using the four 4 pointed serrated screws provided The heater element will align below the discharge air opening ...

Page 10: ...late NOTE There are three optional mounting holes for which no screws are provided FIG 10 C D Install the return air grills and filters by simply pushing them into place FIG 10 D E Install the two knobs of the thermostat shafts FIG lOC D E CEILING TEMPLATE provided on the ends and selector switch AIR BOX I 10 11 OPERATING INSTRUCTIONS Refer to FIG 7 A CONTROLS 1 The Thermostat has a temperature ra...

Page 11: ...ditioner compressor will come on and off as cooling is required to maintain your desired temperature level as set at the thermostat NOTE The air conditioner blower runs continuously to circulate the air and maintain an even temperature in the van It does not come on and off with the compressor C FAN OPERATION When you wish to circulate the air inside your van without heating or cooling select one ...

Page 12: ...uns continuously to circulate the air in the van It does not come on and off with the heater E OFF POSITION To shut the air conditioner Off place the selector switch in the OFF position 0 OFF m l FIG ll E F When the air conditioners are turned on and the thermostat calls for cooling the fan and compressor start at the same time After shutting the air conditioner down manually by either the selecto...

Page 13: ...st 13 SERVICE Unit Does Not Operate If your unit fails to operate or operates D In the air conditioner air box check to be improperly check the following before calling sure the air conditioner conduit is plugged your service center into the selector switch box FIG 8 E A B C If the van is connected to a motor generator check to be sure the motor generator is running and producing power If the van ...

Page 14: ...ene Rubber Gasket Upper Discharge Air Duct Roof Line Roof Reinforcement Member Power Supply Line Prepared Installation Opening 25 X 380 mm Thick Framing Lower Discharge Air Duct Ceiling Template Junction Box Unit Mounting Bolts Heat Package Mounting Legs Air Box 150 mm ...

Page 15: ...FUNCTIONAL PART OF THE START _ I FAcloRIwlRING I FlELDrnRlNG LINE YLlcE l 115v w SO Hz 10 U S E C O P P E R C O N D U C T O R S ONLY I 16 ...

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