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BG 5925 / 02.05.17 en / 851

Input circuit

Nominal Voltage U

N

:

 

DC 24 V, AC/DC 24 V

Voltage range

 

 DC 

AC/DC

at 10% residual ripple: 

0.9 ... 1.1 U

0.95 ... 1.1 U

N

at 48% Rresidual ripple: 

0.8 ... 1.1 U

0.8 ... 1.1 U

N

Nominal consumption:

 

DC approx. 2 W

Min. Off-time:

 

250 ms

Control voltage on S11: 

DC 23 V at U

N

Control current over
S12, S22:

 

40 mA at U

N

Min. voltage between 
terminals S12, S22 and S21:

  DC 21 V when relay activated

   

and U

N

 on A1 - A2

Short-circuit protection:

 

Internal PTC

Overvoltage protection:

 

Internal VDR

Output

Contacts

BG 5925.02: 

2 NO contacts

BG 5925.03: 

3 NO contact

BG 5925.16: 

1 NO, 1 NC contact

BG 5925.22: 

2 NO, 1 NC contact

The NO contacts are safety contacts.

The NC contacts 21-22 or 31-32 can only be used for monitoring.

 

Operate delay typ. at U

N

:

Manual start: 

40 ms

automatic start: 

250 ms

BG 5925._ _ /101: 

100 ms

Release delay typ. at U

N

:

Disconnecting the supply: 

50 ms

Disconnecting S12, S22: 

15 ms

Contact type:

 

forcibly guided

Nominal output voltage:

 

AC 250 V

   

DC: see limit curve for arc-free operation

Switching of low loads:

 

 100 mV

(contact 5 

µ

 Au) 

 1 mA

(contact AgNi) 

 10 mA / DC 24 V

Thermal current I

th

:

 

on 1 contact path: 

max. 5 A

   

see current limit curve

Switching capacity

 

to AC 15: 

NO contacts: 

3 A / AC 230 V 

IEC/EN 60 947-5-1 

NC contacts: 

2 A / AC 230 V 

IEC/EN 60 947-5-1

to DC 13: 

NO contacts: 

1 A / DC 24 V 

IEC/EN 60 947-5-1 

NC contacts: 

1 A / DC 24 V 

IEC/EN 60 947-5-1

Electrical contact life

to AC 15 at 2 A, AC 230 V: 

10

5

 switching cycles  IEC/EN 60 947-5-1

to DC 13 at 1 A, DC 24 V: 

> 1.5 x 10

5

 switching cycles

Permissible operating
frequency:

 

max. 1 200 operating cycles / h

Short circuit strength

max. fuse rating: 

6 A general-purpose IEC/EN 60 947-5-1

line circuit breaker: 

C 8 A

Mechanical life:

 

10 x 10

6

 switching cycles

Disconnect unit before setting of S1
Drawing shows setting at the state of delivery

Line fault detection on On-button:
The line fault detection is only active when S12 and S22 are switched 
simultaneously. If The On-button is closed before S12, S22 is connected 
to voltage (also when line fault across On-Button), the output contacts will 
not close.
A line fault across the On-button which occurred after activation of the 
relay, will be detected with the next activation and the output contacts 
will not close. If a line fault occurs after the voltage has been connected 
to S12, S22, the unit will be activated because this line fault is similar to 
the normal On-function. The gold plated contacts of the BG 5925 mean 
that this module is also suitable for switching small loads of 1 mVA - 7 VA,  
1 mW - 7 W in the range 0.1 - 60 V, 1 - 300 mA. The contacts also permit 
the maximum switching current. However since the gold plating will be 
burnt off at this current level, the device is no longer suitable for switching 
small loads after this (not for variant BG 5925.22/102). 
The terminal S21 permits the operation of the device in IT-systems with 
insulation monitoring, serves as a reference point for testing the control 
voltage and is used to connect the E-stop loop when cross fault moni-
toring is selected.
Connecting the terminal S21 to the protective ground bridges the internal 
short-circuit protection of Line A2 (-). The short-circuit protection of line 
A1 (+) remains active.
To alter the functions automatic start - manual start and with or without 
cross fault monitoring, the switches S1 and S2 are used. These are loca-
ted behind the front cover (see unit programming).
The setting with or without cross fault monitoring on E-stop buttons is 
made with S1. S2 is used to change between automatic an manual restart. 
On automatic start also the terminals S33 - S34 have to be linked. For 
connection please see application examples.

Platte

M2397_b

S1

S2

Function

available in 

unti

BG 5925

yes

yes

BG 5925._ _/101

yes

yes

BG 5925._ _/102

no

no

aut without

BG 5925._ _/103

no

no

  with

BG 5925._ _/104

no

no

aut with

Unit programming

Notes

Technical Data

M5986

Summary of Contents for SAFEMASTER BG 5925 Series

Page 1: ......

Page 2: ...EMASTER Not Aus Modul BG 5925 0262921 Datenblatt Betriebsanleitung DEUTSCH E DOLD S HNE KG Postfach 1251 78114 Furtwangen Deutschland Telefon 49 7723 6540 Fax 49 7723 654356 dold relays dold com www d...

Page 3: ...Schaltbilder 5 Ger teprogrammierung 6 Hinweise 6 Technische Daten 6 Technische Daten 7 UL Daten 7 CSA Daten 7 Standardtype 7 Varianten 7 Vorgehen bei St rungen 8 Wartung und Instandsetzung 8 Kennlini...

Page 4: ...darf nach dem Stillsetzen im Notfall kein automatischer Start erfolgen Deshalb muss in den Betriebs arten mit automatischem Start eine bergeordnete Steuerung einen automatischen Start nach einem Not...

Page 5: ...4 BG 5925 02 05 17 de 851...

Page 6: ...1 K1 K2 berspannung und Kurzschlu schutz berwachungs Logik 13 A1 S21 S33 S22 S34 A2 14 23 S11 24 S12 31 32 M7387_b K2 K1 S21 A1 S11 S33 S12 S22 S34 A2 23 13 24 14 31 32 BG 5925 22 13 A1 S21 S33 S22 S3...

Page 7: ...S12 und S22 gleichzeitig erfolgt Ist der Ein Taster bereits vor Anlegen der Spannung an S12 S22 ge schlossen auch bei Leitungsschluss ber dem Ein Taster lassen sich die Ausgangskontakte nicht einschal...

Page 8: ...altverm gen nach AC 15 5 A 230 V Kontaktsicherung 6 A flink 4 A tr ge ohne Schalter S1 und S2 Bestellbeispiel f r Varianten BG 5925 _ _ _ _ _ 61 DC 24 V Nennspannung mit UL Zulassung Variante bei Beda...

Page 9: ...eitungsschluss am Ein Taster Versorgungsspannung trennen und Fehler beheben Auto Start Modus S33 S34 nicht gebr ckt Ein Sicherheitsrelais ist verschwei t Ger t austauschen Schalter S1 hat falsche Stel...

Page 10: ...ontaktverst rkung durch externe Sch tze zweikanalig Bei Schaltstr men 8 A k nnen die Ausgangskontakte durch externe Sch tze mit zwangsgef hrten Kontakten verst rkt werden Die Funktion der externen Sch...

Page 11: ...10 BG 5925 02 05 17 de 851 E DOLD S HNE KG D 78114 Furtwangen e mail dold relays dold com internet http www dold com Postfach 1251 Telefon 0 77 23 654 0 Telefax 0 77 23 654 356...

Page 12: ...gency Stop Module BG 5925 Datasheet Operating Instructions ENGLISH E DOLD S HNE KG P O Box 1251 D 78114 Furtwangen Germany Tel 49 7723 6540 Fax 49 7723 654356 dold relays dold com www dold com Transla...

Page 13: ...15 Circuit Diagrams 15 Unit programming 16 Notes 16 Technical Data 16 UL Data 17 Standard Type 17 Variants 17 Troubleshooting 18 Maintenance and repairs 18 Characteristics 18 Characteristics 18 Applic...

Page 14: ...function Switch S1 must not be set while device is under supply voltage AUTOMATIC START According to IEC EN 60 204 1 part 9 2 5 4 2 and 10 8 3 it is not allowed to restart automatically after emergen...

Page 15: ...14 BG 5925 02 05 17 en 851...

Page 16: ...K2 K1 S21 A1 S11 S33 S12 S22 S34 A2 23 13 24 14 31 32 BG 5925 22 13 A1 S21 S33 S22 S34 A2 14 21 S11 22 S12 M7388_b K2 K1 S21 A1 S11 S33 S12 S22 S34 A2 13 14 21 22 BG 5925 16 13 A1 S21 S33 S22 S34 A2 1...

Page 17: ...ne fault detection is only active when S12 and S22 are switched simultaneously If The On button is closed before S12 S22 is connected to voltage also when line fault across On Button the output contac...

Page 18: ...Automatic restart with cross fault monitoring for DC 24 V Switching capacity to AC 15 5 A 230 V Contact fuse 6 A fast 4 A slow without internal switches S1 and S2 Ordering example for variants BG 592...

Page 19: ...ode Line fault on start button disconnect power supply and remove fault Automatic start mode S33 S34 not bridged A safety relay is welded replace device Incorrect setting of switch S1 The device conta...

Page 20: ...ramming Switches in pos S1 no cross fault detection S2 manual start Suited up to SIL3 Performance Level e Cat 4 K5 K4 L1 M7120_a N E stop A2 A1 S11 S34 S33 S12 S22 S21 On K5 K4 13 23 14 24 BG5925 Cont...

Page 21: ...20 BG 5925 02 05 17 en 851 E DOLD S HNE KG D 78114 Furtwangen e mail dold relays dold com internet http www dold com POBox1251 Telephone 49 7723 654 0 Telefax 49 77 23 654 356...

Page 22: ...dule d arr t d urgence BG 5925 Fiche Technique Manuel d utilisation FRAN AIS E DOLD S HNE KG B P 1251 78114 Furtwangen Allemagne T l 49 7723 6540 Fax 49 7723 654356 dold relays dold com www dold com T...

Page 23: ...ion de l appareil 26 Caract ristiques techniques 26 Caract ristiques techniques 27 Donn es UL 27 Donn es CSA 27 Version standard 27 Diagnostics des d fauts 28 Entretien et remise en tat 28 Courbe cara...

Page 24: ...5 4 2 il est interdit d effectuer un re d marrage automatique apr s un Arr t d urgence Losqu un d marrage automatique est toutefois demand il est nec ssaire de assurer qu une commande prioritaire eff...

Page 25: ...24 BG 5925 02 05 17 fr 851...

Page 26: ...M7594_a S21 34 24 14 K2 K2 K1 r seau 24V K1 K1 K2 Protection contre les surtension et courts circuits Logique de surveillance 13 A1 S21 S33 S22 S34 A2 14 23 S11 24 S12 31 32 M7387_b K2 K1 S21 A1 S11 S...

Page 27: ...ffectue au moyen de l interrupteur S1 L interrupteur S2 permet de d terminer le mode de d marrage manuel ou automatique Pour cette derni re fonction il faut en plus shunter les bornes S33 et S34 C ble...

Page 28: ...conducteur cuivre AWG 20 12 Sol Torque 0 8 Nm AWG 20 14 Str Torque 0 8 Nm nfo Les valeurs techniques qui ne sont pas sp cifi es ci dessus sont sp cifi es dans les valeurs techniques g n rales Tension...

Page 29: ...er le canal sur S12 L appareil ne peut tre mis en marche Les contacts du relais sont soud s remplacer l appareil Le commutateur S1 ou S2 n est pas positionn correctement Mode de r enclenchement manuel...

Page 30: ...phe Programmation du module Pos interrupteurs S1 non prot g contre courts circuits transversaux S2 d marrage manuel Convient jusqu SIL3 Performance Level e Cat 4 K5 K4 L1 M7600_a N Arr t d urgence A2...

Page 31: ...30 BG 5925 02 05 17 fr 851 E DOLD S HNE KG D 78114 Furtwangen e mail dold relays dold com internet http www dold com B P 1251 T l phone 49 77 23 654 0 T l fax 49 77 23 654 356...

Page 32: ...top Emergenza BG 5925 Scheda tecnica Istruzioni operative ITALIANO E DOLD S HNE KG Postfach 1251 78114 Furtwangen Deutschland Telefon 49 7723 6540 Fax 49 7723 654356 dold relays dold com www dold com...

Page 33: ...ni 35 Applicazioni 35 Indicazioni 35 Schemi circuitali 35 Impostazione del modulo 36 Note 36 Caratteristiche tecniche 36 Caratteristiche tecniche 37 Dati UL 37 Dati CSA 37 Tipo standard 37 Curva carat...

Page 34: ...nea dopo che la tensione e stata applicata a S12 e S22 il dispositivo verra attivato in quanto questo guasto e simile alla normale On function Il commutatore S1 non deve essere attivato mentre il disp...

Page 35: ...34 BG 5925 02 05 17 it 851...

Page 36: ...ercizio LED inferiori acceso quando il rel K1 e K2 sono attiva 13 A1 S21 S33 S22 S34 A2 14 23 S11 24 S12 31 32 M7387_b K2 K1 S21 A1 S11 S33 S12 S22 S34 A2 23 13 24 14 31 32 BG 5925 22 13 A1 S21 S33 S2...

Page 37: ...ponticellati Per la connessione vedere gli esempi applicativi Circuito d ingresso Tensione nominale UN DC 24 V AC DC 24 V Range di tensione DC AC DC con 10 del ripple residuo 0 9 1 1 UN 0 95 1 1 UN c...

Page 38: ...ti IP 20 IEC EN 60529 Contenitore Termoplastico V0 secondo UL 94 Resistenza alle vibrazioni Ampiezza 0 35 mm Frequenza 10 55Hz IEC EN 60068 2 6 Resistenza climatica 15 055 04 IEC EN 60068 1 Siglatura...

Page 39: ...switching current I A electric life DC13 24V DC ton 0 4s toff 9 6s 2 contacts in series Durata elettrica contatti Durata elettrica DC13 24V DC ton 0 4s toff 9 6s 2 contatto in serie Cicli di commutazi...

Page 40: ...tatti Nota Vedere Impostazione modulo Posizione selettori S1 non rilevazione corto circuito trasversale S2 Start manuale Adatto fino a SIL3 Performance Level d categoria 4 Circuito Stop d Emergenza a...

Page 41: ...40 BG 5925 02 05 17 it 851 E DOLD S HNE KG D 78114 Furtwangen e mail dold relays dold com internet http www dold com PO Box 1251 Telefono 49 77 23 654 0 Fax 49 77 23 654 356...

Page 42: ...to 12 2 x 0 5 1 5 mm2 2 x AWG 20 to 16 M10249 A A 10 mm 1 x 0 5 2 5 mm2 1 x AWG 20 to 14 2 x 0 5 1 5 mm2 2 x AWG 20 to 16 M10250 A A 10 mm 1 x 0 5 4 mm2 1 x AWG 20 to 12 2 x 0 5 1 5 mm2 2 x AWG 20 to...

Page 43: ...oui si ja yes oui si BG 5925 _ _ 101 ja yes oui si ja yes oui si BG 5925 _ _ 102 nein no non no nein no non no Auto nicht sicher automatic without Auto sans automatico non sicuro BG 5925 _ _ 103 nein...

Page 44: ...aux sont disponibles sur simple demande Les donn es techniques s curitaires de l installation compl te doivent tre d finies par l utilisateur IT I rating sopra si applicano al tipo standard Dati di si...

Page 45: ...rung EN CE Declaration of Conformity FR D claration de conformit europ enne IT Dichiarazione di conformit CE E DOLD S HNE KG D 78114 Furtwangen e mail dold relays dold com internet http www dold com B...

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