Doheny's 2601 Installation, Operation & Parts Download Page 6

6950 51st Street Kenosha WI 53144 | Orders and Customer Care: 1-800-574-7665 | Fax: 1-800-323-5932 | Doheny.com 

CHAPTER 5

: MAINTENANCE

  • Clean  strainer  basket  regularly.  Do  NOT  strike  

   basket to clean. Inspect strainer cover gasket  

    regularly and replace as necessary.

  • Pumps  have  self-lubricating  motor  bearings  and  

    shaft seals. No lubrication is necessary.

  • Keep motor clean. Insure air vents are free from  

   obstruction to avoid damage. Do NOT use water  

    to hose off motor.

  • Occasionally, shaft seals must be replaced, due  

   to wear or damage. See ‘Shaft Seal Change  

    Instructions’ in this manual.

CHAPTER 6

: STORAGE/WINTERIZATION

▲WARNING  Separation Hazard. 

1.  Do not purge the system with compressed air.  

  Purging the system with compressed air can cause  

  components to explode, with risk of severe injury  

  or death to anyone nearby. Use only a low pressure  

  (below 5 psi), high volume blower when air purging  

  the pump, filter, or piping.

2.  Allowing the pump to freeze will void the warranty.

3.  Use ONLY propylene glycol as antifreeze in your  

  pool/spa system. Propylene glycol is nontoxic and  

  will not damage plastic system components; other  

  anti-freezes are highly toxic and may damage  

  plastic components in the system.

4. Drain all water from pump and piping when 

 

  expecting freezing temperatures or when storing  

  pump for a long time (see instructions below).

5.  Keep  motor  dry  and  covered  during  storage.  To  

  avoid condensation/corrosion problems, do NOT  

  cover or wrap pump with plastic film or bags.

Storing Pump For Winterization
▲WARNING

 To avoid dangerous or fatal electrical  

  shock hazard, turn OFF power to motor before  

  draining pump. Failure to disconnect power may  

  result in serious personal injury or death.

1.  Drain water level below all inlets to the pool.

2.  Remove drain plugs from bottom of strainer body,  

  and remove strainer cover from strainer housing.

3. Disconnect pump from mounting pad, wiring 

 

  system (after power has been turned OFF), and  

  piping system.

4.  Once the pump is removed of water, re-install the  

 strainer cover and drain plugs. Store pump in a dry area.

Shaft Seal Change Instructions
IMPORTANT SAFETY INSTRUCTIONS, PLEASE 

READ AND FOLLOW ALL INSTRUCTIONS.
Modifications  done  to  the  pumps  will  void  the 

warranty.

  When servicing electrical equipment, basic safety  

  precautions should always be observed including  

  the following. Failure to follow instructions may  

  result in injury.

A.  To reduce risk of injury, do not permit children to  

  use this product.

B. Disconnect all electrical power service to pump  

  before beginning shaft seal replacement.

C.  Only qualified personnel should attempt rotary seal  

  replacement. Contact your local authorized Dealer  

  or service center if you have any questions.

D.  The  National  Electrical  Code  requires  either  a  

  three foot maximum twist-lock cord set with a GFCI  

  protected  receptacle  (may  be  required  and  sold  

  at your local hardware store) or hard wire (conduit)  

  connection for swimming pool pump installation.  

  Do not use extension cords.

E.  Exercise extreme care in handling both the rotating  

  and the stationary sections of the two-part 

 

  replacement seal. Foreign matter or improper 

 

 

handling will easily scratch the graphite and ceramic  

  sealing surfaces.

CHAPTER 7

: TROUBLESHOOTING

A.  Motor Will NOT Start – Check For:

  Make sure the terminal board connections agree  

  with the wiring diagram on motor data plate label.  

  Be  sure  motor  is  wired  for  available  field  supply  

  voltage (see pump operating label).

1. Improper or loose wiring connections; open 

 

  switches or relays; tripped circuit breakers, GFCIs,  

  or blown fuses.

 

Solution

: Check all connections, circuit breakers,  

  and fuses. Reset tripped breakers or replace blown  

 fuses.

2.  Manually check rotation of motor shaft for free  

  movement and lack of obstruction.

 

Solution

: Refer to ‘Shaft Seal Change Instructions’  

  in this manual.

3.  If you have a timer, be certain it is working properly.  

  Bypass it if necessary.

B.  Motor Shuts OFF – Check For:

1.  Low voltage at motor or power drop (frequently caused  

  by undersized wiring or extension cord use). 

 

Solution

:  Contact  qualified  professional  to  check  

  that the wiring gauge is heavy enough. 

NOTE

: Your  

  pump motor is equipped with an ‘automatic thermal  

  overload protector.’ The motor will automatically  

  shut off if power supply drops before heat damage  

  can build up causing windings to burn out. The  

  ‘thermal overload protector’ will allow the motor to 

  automatically restart once the motor has cooled. It  

  will continue to cut On/Off until the problem is  

 corrected.

 

Be sure to correct cause of overheating.

Summary of Contents for 2601

Page 1: ...y SAVE THIS INSTRUCTION MANUAL Use of appointed replacement parts voids warranty ATTENTION INSTALLER THIS MANUAL CONTAINS IMPORTANT INFORMATION ABOUT THE INSTALLATION OPERATION AND SAFE USE OF THIS PUMP THAT MUST BE PROVIDED TO THE END USER OF THIS PRODUCT FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS COULD RESULT IN SERIOUS INJURY INSTALLATION OPERATION PARTS Above Ground Pump Item s 2601 6578 6579...

Page 2: ...icable local and national codes and regulations Before working on pump or motor disconnect motor wiring 6 Toreducetheriskofelectricshock replacedamaged cord immediately Do NOT bury cord Locate cord to prevent abuse from lawn mowers hedge trimmers and other equipment 7 Risk of Electric Shock Connect only to a branch circuit protected by a ground fault circuit interrupter GFCI Contact a professional...

Page 3: ...ual air relief valve until a steady stream of water not air or air and water is discharged All suction and discharge valves MUST be OPEN when starting the circulation system Failure to do so could result in severe personal injury and or property damage WARNING Separation Hazard 16 Failure to follow safety and operation instructions could result in violent separation of pump components Strainer cov...

Page 4: ...e to ground and bond pump motor can cause serious or fatal electrical shock hazard 2 Do NOT ground to a gas supply line 3 To avoid dangerous or fatal electrical shock turn OFF power to motor before working on electrical connections 4 Ground Fault Circuit Interrupter GFCI tripping indicates electrical problem If GFCI trips and won t reset consult electrician to inspect and repair electrical system ...

Page 5: ...s Immediately inspect all parts to verify they are intact and functioning properly Fill strainer housing with water to suction pipe level NEVER OPERATE THE PUMP WITHOUT WATER Water acts as a coolant and lubricant for the mechanical shaft seal WARNING If pump is being pressure tested 40 psi MAXIMUM be sure pressure has been released using the filter manual air relief valve before removing strainer ...

Page 6: ...ONS Modifications done to the pumps will void the warranty When servicing electrical equipment basic safety precautions should always be observed including the following Failure to follow instructions may result in injury A To reduce risk of injury do not permit children to use this product B Disconnect all electrical power service to pump before beginning shaft seal replacement C Only qualified p...

Page 7: ...nsure that the motor is rotating at full RPM s iii Open housing cover and check for clogging or obstruction in suction Check impeller for debris iv Remove and replace shaft seal only if it is leaking E Low Flow Generally Check For 1 Clogged or restricted strainer or suction line Solution Contact a qualified repair professional 2 Undersized pool piping Solution Correct piping size 3 Plugged or rest...

Page 8: ...1 inches 21 75 inches 8 inches Floor to Suction Port 6 5 inches Floor to Suction Port 8 inches Floor to Suction Port 9 75 inches Floor to Discharge Hose 12 inches Floor to Discharge Hose 7 75 inches Floor to Discharge Hose 6950 51st Street Kenosha WI 53144 Orders and Customer Care 1 800 574 7665 Fax 1 800 323 5932 Doheny com ...

Page 9: ...ffuser 1 8a 116578 Impeller for 1 HP Pump 2716 1 8b 126578 Impeller for 1 5 HP Pump 6589 1 9 136578 O Ring 1 10 146578 Pump Cover 1 11 156578 Gasket M10 6 12 166578 Screw 3 8 16 1 1 2 UNC 6 13 176578 Seal Assembly 1 14 186578 Supporting Foot 1 15 196578 Mounting Foot 1 16 206578 Screw M6x20 2 17 216578 Gasket M6 2 18 226578 Nut M6 2 19 236578 Nut 3 8 16 6 20 56578 Drain Gasket 1 21 66578 Drain Plu...

Page 10: ... 1 5 286578 Strainer Housing 1 6 296578 Pump Cover 1 7a 306578 Impeller for 3 4 HP Pump 2601 1 7b 316578 Impeller for 1 HP Pump 6578 1 7c 326578 Impeller for 1 5 HP Pump 6579 1 8 336578 Seal Assembly 1 9 346578 Pump Housing 1 10 356578 O Ring 1 11 366578 Screw ST5 5x25 8 12 376578 O Ring 1 13 56578 Drain Gasket 1 14 66578 Drain Plug 1 15 386578 Motor Mounting Plate 1 16a 396578 3 4 HP Motor for 26...

Page 11: ... 65431032080 O Ring 1 6 647254203080 Diffuser 1 7b 647274371000 Impeller for 1 HP Pump 4657 1 7c 647254271000 Impeller for 1 5 HP Pump 5014 1 8 65431075080 O Ring 1 9 647254202080 Pump Cover 1 10 65244005000 Gasket M8 8 11 65221009000 Screw M8X40 8 12 65028003000 Seal Assembly 1 13 65231004106 Nut M8 8 14 65432002080 Gasket 1 15 648860105080 Drain Plug 1 16 647254205080 Foot Insert 1 17 6472542040...

Page 12: ...as a result of freezing negligence improper installation use or care shall be replaced at our option without charge within 90 days of the receipt of defective product barring unforeseen delays After 90 days to obtain warranty replacements defective components should be returned transportation paid to the place of purchase For further Doheny s service contact Doheny s cus tomer care department No r...

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