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Dodge 2007 Power Wagon, Owner'S Manual

Get a free download of the 2007 Dodge Power Wagon Owner's Manual from manualshive.com. This manual provides detailed information on maintenance, operation, and features of this rugged truck. Ensure you have all the necessary information to keep your Dodge Power Wagon running smoothly. Download your manual now!

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Cavity Cartridge

Fuse

Mini

Fuse

Description

11

20 Amp
Yellow

Ignition Off Draw
(IOD)-Cabin Com-
partment Node
(CCN)/Radio/Under
Hood Lamp/Wireless
Control Module
(WCM)/Satellite Digi-
tal Audio Receiver
(SDARS)/Hands Free
Module (HFM)

12

30 Amp
Pink

Electric Brake

13

25 Amp
Natural

Power-Battery
RWAL/ABS Module
Feed

14

15 Amp
Blue

Park Lamps Left

Cavity Cartridge

Fuse

Mini

Fuse

Description

15

20 Amp
Yellow

Trailer Park Lamps

16

15 Amp
Blue

Park Lamps Right

17

15 Amp
Blue

Spare

18

40 Amp
Green

ABS Pump

19

30 Amp
Pink

Trailer Tow

20

10 Amp
Red

Occupant Restraints
Controller (ORC) 2

21

10 Amp
Red

Occupant Restraints
Controller (ORC) Pre-
set Carrier

22

2 Amp
Gray

IGN Switch Feed

MAINTAINING YOUR VEHICLE

427

7

Summary of Contents for 2007 Power Wagon

Page 1: ...2007 OWNER S MANUAL 2 0 0 7 P O W E R W A G O N...

Page 2: ...ICLE 9 3 UNDERSTANDING THE FEATURES OF YOUR VEHICLE 73 4 UNDERSTANDING YOUR INSTRUMENT PANEL 167 5 STARTING AND OPERATING 241 6 WHAT TO DO IN EMERGENCIES 365 7 MAINTAINING YOUR VEHICLE 381 8 MAINTENAN...

Page 3: ......

Page 4: ...INTRODUCTION CONTENTS m Introduction 4 m How To Use This Manual 4 m Warnings And Cautions 6 m Van Conversions Campers 6 m Vehicle Identification Number 6 m Vehicle Modifications Alterations 7 1...

Page 5: ...knows your vehicle best has the factory trained techni cians and genuine Mopart parts and is interested in your satisfaction WARNING Engine exhaust some of its constituents and certain vehicle compone...

Page 6: ...INTRODUCTION 5 1...

Page 7: ...ent includes video monitors VCRs heaters stoves refrigerators etc For warranty coverage and service on these items contact the applicable manufac turer Operating instructions for the special equipment...

Page 8: ...ODIFICATIONS ALTERATIONS WARNING Any modifications or alterations to this vehicle could seriously affect its roadworthiness and safety and may lead to an accident resulting in serious injury or death...

Page 9: ......

Page 10: ...ergencies 12 m A Word About Your Keys 12 Ignition Key Removal 13 Locking Doors With The Key 15 m Steering Wheel Lock If Equipped 15 If You Wish To Manually Lock The Steering Wheel 15 To Release The St...

Page 11: ...n 23 Transmitter Battery Service 23 m Remote Starting System Gas Engine Only 24 m Door Locks 26 Manual Door Locks 26 Power Door Locks If Equipped 26 Child Protection Door Lock 29 m Windows 31 Power Wi...

Page 12: ...Belts And Pregnant Women 45 Seat Belt Extender 45 Driver And Right Front Passenger Supplemental Restraint System SRS Airbag 45 Event Data Recorder EDR 56 Child Restraint 58 m Engine Break In Recommen...

Page 13: ...78 for more information Instrument Panel and Controls See page 171 for more information Operation See page 264 for more information Emergencies See page 366 for more information A WORD ABOUT YOUR KEY...

Page 14: ...emove the key as described If a malfunction occurs the system will trap the key in the ignition cylinder to warn you that this safety feature is inoperable The engine can be started and stopped but th...

Page 15: ...rs when leaving the vehicle unattended Manual Transmission If Equipped When the steering wheel is in the LOCK position the steering and ignition systems are locked to provide antitheft protection for...

Page 16: ...more than 1 2 turn in either direction and the key is not in the ignition switch the steering wheel will lock If You Wish To Manually Lock The Steering Wheel With the engine running turn the steering...

Page 17: ...have an embedded electronic chip transponder to prevent unauthorized vehicle operation Therefore only keys that are pro grammed to the vehicle can be used to start and operate the vehicle The system...

Page 18: ...ure consists of programming a blank key to the vehicle electronics A blank key is one which has never been programmed and needs to be cut NOTE When having the Sentry Key System serviced bring all vehi...

Page 19: ...aken to the dealer at the time of service to be reprogrammed General Information The Sentry Key system complies with FCC rules part 15 and with RSS 210 of Industry Canada Operation is subject to the f...

Page 20: ...he alarm is being set After the alarm is set the security light will flash at a slower rate to indicate that the system is armed NOTE If the SECURITY light stays on continuously during vehicle operati...

Page 21: ...only available if you have Remote Keyless Entry The lights will fade to off after about 30 seconds or they will immediately fade to off once the ignition switch is turned on NOTE The front courtesy ov...

Page 22: ...vehicle 2 Press and hold the LOCK button on your key fob 3 Continue to hold the LOCK button at least 4 seconds but no longer than 10 seconds then press and hold the UNLOCK button while still holding t...

Page 23: ...seconds but no longer than 10 seconds then press and hold the LOCK button Release both buttons at the same time 4 To reactivate this feature repeat the above steps Using the Panic Alarm To activate th...

Page 24: ...ble for compliance could void the user s authority to operate the equipment If your Keyless Entry Transmitter fails to operate from a normal distance check for these two conditions 1 Weak batteries in...

Page 25: ...ch a battery clean it with rubbing alcohol 3 To reassemble the transmitter case snap the two halves together Make sure there is an even gap between the two halves Test transmitter operation REMOTE STA...

Page 26: ...the engine will cancel remote start and auto matically turn off Remote start will also cancel if any of the following occur If the engine stalls or RPM exceeds 2500 Any engine warning lamps come on T...

Page 27: ...oor handle without lifting the lock plunger Doors locked before closing will remain locked when closed The ignition key will unlock all the locks on your vehicle WARNING For personal security and safe...

Page 28: ...omatic Door Locks If Equipped If this feature is enabled your door locks will lock automatically when the vehicle s speed exceeds 15 mph Automatic Door Lock Programming This feature is enabled when yo...

Page 29: ...ehicle has been shifted into the Park position after the vehicle has been driven shifted out of Park and all doors closed This feature will not operate if there is any manual operation of the power do...

Page 30: ...Protection Door Lock To provide a safer environment for children riding in the rear seat the rear doors of your vehicle have the child protection door lock system To use the system open each rear doo...

Page 31: ...opened from the outside when the child protection locks are engaged NOTE After setting the child protection door lock system always test the door from the inside to make certain it is in the desired p...

Page 32: ...sory position and for ten minutes after the ignition is turned off or the driver s door is opened NOTE The Power Accessory Delay feature will allow the power windows to operate for ten minutes after t...

Page 33: ...her doors To disable the window controls on the other doors press the window lock button To enable the window controls press the window control button again Wind Buffeting Wind buffeting can be descri...

Page 34: ...our restraint system properly to keep you and your passengers as safe as possible WARNING In a collision you and your passengers can suffer much greater injuries if you are not properly buck led up Yo...

Page 35: ...f the belt to move freely with you under normal conditions But in a collision the belt will lock and reduce the risk of your striking the inside of the vehicle or being thrown out WARNING It is extrem...

Page 36: ...tions to wear your seat belt safely and to keep your passengers safe too Two people should never be belted into a single seat belt People belted together can crash into one another in an accident hur...

Page 37: ...d move too far forward increasing the possibility of injury Wear your seat belt snugly A belt that is worn under your arm is very danger ous Your body could strike the inside surfaces of the vehicle i...

Page 38: ...ision The belt forces won t be at the strong hip and pelvic bones but across your abdomen Always wear the lap belt as low as pos sible and keep it snug A twisted belt can t do its job as well In a col...

Page 39: ...nt retractor torn webbing etc or if the airbag deployed Standard Cab Front Center Three Point Belt 1 The front center seat belt on the Standard Cab may be disconnected to open up utilization of the st...

Page 40: ...rop erly connected when the seat belt is used by an occupant the seat belt will not be able to provide proper restraint and will increase the risk of injury in a collision When reattaching the black l...

Page 41: ...Inserting Latch Plate In Use Position 40 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE...

Page 42: ...p position the belt away from your neck Press the button located on the upper belt guide and then move it up or down to the position that serves you best As a guide if you are shorter than average you...

Page 43: ...e belt is extracted 3 Allow the belt to retract As the belt retracts you will hear a clicking sound This indicates the safety belt is now in the automatic locking mode How To Disengage The Automatic L...

Page 44: ...ices are not a substitute for proper seat belt placement by the occupant The seat belt still must be worn snugly and positioned properly The pretensioners are triggered by the airbag control module Li...

Page 45: ...n any position except On or Start buckle the driver s seat belt 2 Turn the ignition switch to the ON position and wait for the Seat Belt Warning Light to turn off 3 Within 60 seconds of starting the v...

Page 46: ...g enough When it is not required remove the ex tender and store it WARNING Using a seat belt extender when not needed can increase the risk of injury in a collision Only use the seat belt extender whe...

Page 47: ...ipment such as trailer brake controllers snowplow controllers auxiliary light switches ra dios etc on or behind the knee bolster Knee bolsters are designed to work with the air bag and seat belt to pr...

Page 48: ...bags work you need the seat belts to keep you in the right position for the airbags to protect you properly Here are some simple steps you can follow to minimize the risk of harm from a deploying airb...

Page 49: ...he airbags work with your seat belt to restrain you properly In some collisions the airbags won t deploy at all Always wear your seat belts even though you have airbags Being too close to the steering...

Page 50: ...Window Airbag System on vehicles equipped consists of the following AIRBAG Readiness Light shared with the front airbag system Window Bags Above the Side Windows Airbag Control Module shared with the...

Page 51: ...seat belt indicator if it detects a fault with the airbag indicator WARNING Ignoring the AIR BAG light in your instrument panel could mean you won t have the airbags to protect you in a collision If t...

Page 52: ...d position you for the best interaction with the front airbag Passenger Airbag On Off Switch Standard Cab Vehicles Only The passenger front airbag is to be turned off only if the passenger is an infan...

Page 53: ...he risk of hitting the dashboard instrument panel or windshield in a crash WARNING Whenever an airbag is turned off even a lap shoulder belted passenger may hit their head neck or chest on the dashboa...

Page 54: ...deploys the airbags any or all of the following may occur The nylon airbag material may sometimes cause abra sions and or skin reddening to the driver and front passenger as the airbags deploy and un...

Page 55: ...e the side airbags to inflate The window airbag control module will not detect roll over front or rear collisions The airbag control module monitors the readiness of the electronic parts of the system...

Page 56: ...oor locks will unlock automatically In addition approximately 10 seconds after the vehicle has stopped moving the interior lights will light until the ignition switch is turned off Maintaining Your Ai...

Page 57: ...s may not be ready to inflate for your protection Promptly check fuse num bers 52 and 53 in the fuse and relay center See your dealer if the fuse is good Event Data Recorder EDR In the event of an air...

Page 58: ...eral data that does not identify particular vehicles or crashes may be released for incorporation in aggregate crash databases such as those maintained by the US govern ment and various states Data of...

Page 59: ...de in proper restraint systems This is the law and you can be prosecuted for ignoring it Children 12 years and under should ride properly buck led up in a rear seat if available According to crash sta...

Page 60: ...have a higher weight limit in the rearward facing direction than infant carriers do so they can be used rearward facing by children who weigh more than 20 lbs 9 kg but are less than one year old Rear...

Page 61: ...roper installation can lead to failure of an infant or child restraint It could come loose in a collision The child could be badly injured or killed Follow the manufacturer s directions ex actly when...

Page 62: ...p Pull the belt from the retractor until there is enough to allow you to pass through the child restraint and slide the latch plate into the buckle Then pull on the belt until it is all removed from t...

Page 63: ...aint It could come loose in a collision The child could be badly injured or killed Follow the manufacturer s directions exactly when install ing an infant or child restraint Lower Anchors and Tether f...

Page 64: ...s as a guide for locating lower anchors NOTE For children riding in the front seat of a Stan dard Cab model refer to the Passenger Airbag On Off Switch located in this section Standard Cab Passenger S...

Page 65: ...raint in any vehicle NOTE When using the LATCH attaching system to install a child restraint please ensure that all seat belts not being used for occupant restraints are stowed and out of reach of chi...

Page 66: ...quipped with separate straps on each side with each having a hook or connector and a means for adjusting the tension in the strap Forward facing toddler restraints and some rearward facing infant rest...

Page 67: ...t seats Quad Cab models have three anchorages one behind each of the rear seats WARNING An incorrectly anchored tether strap could lead to seat failure and injury to the child In a collision the seat...

Page 68: ...y to the tether strap is greatly improved by raising the seat cushion to the up position Remove the elastic before use 2 Place a child restraint on each outboard rear seat and adjust the tether strap...

Page 69: ...under the head restraint to the tether anchor directly behind the seat and to the anchor directly behind the right seat 6 Install each child restraint and remove the slack in the tether strap accordin...

Page 70: ...Multiple Child Restraint Quad Cab THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 69 2...

Page 71: ...INE BREAK IN RECOMMENDATIONS A long break in period is not required for the engine in your new vehicle Drive moderately during the first 300 miles 500 km After the initial 60 miles 100 km speeds up to...

Page 72: ...ak in and is not an indication of difficulty CAUTION During the first 500 miles 805 km your new vehicle is driven do not tow a trailer Doing so may damage your axles driveline and vehicle Limit your s...

Page 73: ......

Page 74: ...necting Stabilizer Sway Bar 79 Increased Ride Height 79 12 000 Lb Winch 79 High Pressure Monotube Shocks New Front And Rear Springs 80 Off Road Tires 80 Skid Plates And Underbody Protection 80 Wheel F...

Page 75: ...m Features 98 Advanced Phone Connectivity 103 Things You Should Know About Your UConnect System 104 m Seats 110 40 20 40 Front Seat 111 Reclining Seats 112 Adjustable Head Restraints 112 Manual Rotary...

Page 76: ...m Electronic Speed Control If Equipped 128 To Activate 128 To Set At A Desired Speed 128 To Deactivate 128 To Resume Speed 129 To Vary The Speed Setting 129 To Accelerate For Passing 130 m Overhead C...

Page 77: ...adian Programming Gate Programming 143 Using HomeLink 144 Erasing HomeLink Buttons 144 Reprogramming a Single HomeLink Button 144 Security 145 m Power Sunroof If Equipped 145 Open Sunroof Express Mode...

Page 78: ...c Rear Window Defroster And Heated Side View Mirrors If Equipped 154 Power Sliding Rear Window If Equipped 154 Sliding Rear Window If Equipped 155 m Fold Flat Load Floor If Equipped 155 m Pickup Box 1...

Page 79: ...ing stuck The locking front and rear differentials should only be engaged during low speed extreme off road situations where one wheel is likely to not be in contact with the ground It is not recommen...

Page 80: ...he truck to traverse larger obstructions and provides a better seating position from which to view the trail A major advantage to increasing ride height is the positive effect it has on approach depar...

Page 81: ...belts for improved strength as well as a reinforced sidewall to help protect against bruising and shredding Skid Plates And Underbody Protection Steel skid plates protect the major driveline component...

Page 82: ...port and prevent the truck from getting hung up on large rocks between the cross members Steering Dampener Skid Plate protects the steering dampener from impingement damage Electronically Locking Fron...

Page 83: ...ential ground clearance Mopar Options Rock Rails protects the door sills from impingement damage and provides a vehicle jacking point Winch accessory kit Contents include Snatch Block Pulley Clevis Tr...

Page 84: ...window Annoying headlight glare can be reduced by moving the small control under the mirror to the night position toward rear of vehicle The mirror should be adjusted while set in the day position to...

Page 85: ...dimming feature is activated CAUTION To avoid damage to the mirror during cleaning never spray any cleaning solution directly onto the mirror Apply the solution onto a clean cloth and wipe the mirror...

Page 86: ...r when judging the size or distance of a vehicle seen in the right side convex mirror Some vehicles will not have a convex right side mirror Exterior Mirrors Folding Feature All 6 x 9 inch exterior mi...

Page 87: ...Mirrors If Equipped The Electric Rear Window Defroster and Heated side view mirrors are activated by pressing the heated grid button located on the Climate Control panel with the ignition On Turning O...

Page 88: ...ailer towing mirrors rearward prior to entering an automated car wash HANDS FREE COMMUNICATION UConnect IF EQUIPPED UConnect is a voice activated hands free in vehicle communications system UConnect a...

Page 89: ...ok accessible only in that language This system is driven through your Blue tooth Hands Free profile cellular phone UConnect features Bluetooth technology the global standard that enables different el...

Page 90: ...e volume of the UConnect system can be adjusted either from the radio volume control knob or from the steering wheel radio control right switch if so equipped The radio display will be used for visual...

Page 91: ...Please remember the UConnect system works best when you talk in a normal conversational tone as if speaking to some one sitting eight feet away from you Voice Command Tree Refer to Voice Tree at the e...

Page 92: ...dodge com uconnect www jeep com uconnect The following are general phone to UConnect System pairing instructions Press the Phone button to begin After the 9Ready9 prompt and the following beep say 9S...

Page 93: ...n select to use a lower priority cellular phone at any time refer to 9Advanced Phone Connectivity9 Call Dial by Saying a Number Press the Phone button to begin After the 9Ready9 prompt and the followi...

Page 94: ...try 9 When prompted say the name of the new entry Use of long names helps the voice recognition and is recom mended For example say 9Robert Smith9 or 9Robert9 instead of 9Bob 9 When prompted enter the...

Page 95: ...he phonebook entry that you are editing After you are finished editing an entry in the phonebook you will be given the opportunities to edit another entry in the phonebook call the number you just edi...

Page 96: ...wish to delete Note that only the phonebook entry in the current language is deleted After confirmation the phonebook entries will be de leted Note that only the phonebook in the current language is d...

Page 97: ...ng Call No Call Currently in Progress When you receive a call on your cellular phone the UConnect system will interrupt the vehicle audio system if on and will ask if you would like to answer the call...

Page 98: ...lls If two calls are in progress one active and one on hold press the Phone button until you hear a single beep indicating that the active and hold status of the two calls have switched Only one call...

Page 99: ...uation functionality available on the vehicle can be any one of three types After ignition key is switched off a call can continue on the UConnect system either until the call ends or until the vehicl...

Page 100: ...a If the phone is not reachable and the UConnect system is operational you may reach the emergency number as follows Press the Phone button to begin After the 9Ready9 prompt and the following beep say...

Page 101: ...d Paging To learn how to page refer to 9Working with Automated Systems 9 Paging works properly except for pagers of certain companies which time out a little too soon to work properly with the UConnec...

Page 102: ...a 9 you could press the Voice Recognition button and say 9Pair a Phone9 to select that option without having to listen to the rest of the voice prompt Turning Confirmation Prompts On Off Turning confi...

Page 103: ...it on the vehicle audio system so you will not hear it Under this situation after successfully dialing a number the user may feel that the call did not go through even though the call is in progress...

Page 104: ...paired with many different electronic devices but can only be actively 9connected9 with one electronic device at a time If you would like to connect or disconnect the Blue tooth connection between a U...

Page 105: ...will be used for the next phone call If the selected phone is not available the UCon nect system will return to using the highest priority phone present in or near approximately with in 30 feet the ve...

Page 106: ...k for some When navigating through an automated system such as voice mail or when sending a page at the end of speaking the digit string make sure to say 9send 9 Storing names in phonebook when vehicl...

Page 107: ...t far end can sometime be reduced by lowering the in vehicle audio volume Bluetooth Communication Link Occasionally Cellular phones have been found to lose connection to the UConnect system When this...

Page 108: ...UNDERSTANDING THE FEATURES OF YOUR VEHICLE 107 3...

Page 109: ...108 UNDERSTANDING THE FEATURES OF YOUR VEHICLE...

Page 110: ...UNDERSTANDING THE FEATURES OF YOUR VEHICLE 109 3...

Page 111: ...hone settings phone set up SEATS The seating options available in this truck are the result of extensive customer research and evaluations WARNING It is extremely dangerous to ride in a cargo area ins...

Page 112: ...ard or backward and is equipped with a back recliner The manual seat adjustment handle is found at the front edge of each seat cushion Pull up on the handle and slide the seat to get the most comforta...

Page 113: ...ainst your chest If you ride in this position the shoulder harness will no longer be restraining you In a collision you could slide under the seat belt and receive serious or fatal injuries Recline in...

Page 114: ...nual Rotary Lumbar Support Adjustment If Equipped Rotating the lumbar control knob on the left side of the driver s seatback and on the right side of the passenger s seatback increases or decreases th...

Page 115: ...ontrols are on the outboard side of the front seat cushions Three switches control the seat move ment The four way switch in the center can be moved forward or backwards to get the most comfortable po...

Page 116: ...ted seat switches are located in the instrument panel under the climate controls Each heated seat switch has two settings HI and LOW Press the switch once to obtain High heat level then press the swit...

Page 117: ...r On only identifies Low heat level Flashing indicator lights on the switch indicate that the Heated Seat System needs servicing WARNING Persons who are unable to feel pain to the skin because of adva...

Page 118: ...d is released you must reach into the opening beneath the center of the grille and push up the latch to release the safety catch before raising the hood To prevent possible damage do not slam the hood...

Page 119: ...fully latched it could fly up when the vehicle is moving and block your forward vision Be sure all hood latches are latched fully before driving LIGHTS Headlight Switch Location 118 UNDERSTANDING THE...

Page 120: ...e it allows the doors to stay open for extended periods of time without discharging the vehi cle s battery The brightness of the instrument panel lighting can be regulated by rotating the dimmer contr...

Page 121: ...ery Saver mode is cancelled if the ignition is ON Headlamp Delay To aid in your exit your vehicle is equipped with a headlamp delay that will leave the headlamps on for 90 seconds This delay is initia...

Page 122: ...olution fol lowed by rinsing Do not use abrasive cleaning components solvents steel wool or other abrasive materials to clean the lenses Daytime Running Lights Canada Only and Fleet Vehicles The headl...

Page 123: ...cle headlights are ON low beam An indicator light located in the instrument cluster will illuminate when the fog lights are on The fog lights will turn off when the switch is pushed a second time when...

Page 124: ...gnal lights If a defective bulb or wiring circuit is detected for the turn signal system the arrow indicators will flash at a faster rate If an indicator fails to light when the lever is moved it woul...

Page 125: ...d the steer ing wheel This will cause the high beam headlights to turn on until the lever is released High Beam Low Beam Select Switch Pull the multifunction control lever fully toward the steering wh...

Page 126: ...cycle with a variable pause between cycles desirable For maximum delay between cycles rotate the control knob into the upper end of the delay range The delay interval decreases as you rotate the knob...

Page 127: ...knob is depressed while in the delay range the wiper will operate for several seconds after the washer knob is released It will then resume the intermittent interval previously selected If the washer...

Page 128: ...ck the column firmly in place WARNING Tilting the steering column while the vehicle is moving is dangerous Without a stable steering col umn you could lose control of the vehicle and have an accident...

Page 129: ...tes when the system is on To Set At A Desired Speed When the vehicle has reached the desired speed press and release the SET button Release the accelerator and the vehicle will operate at the selected...

Page 130: ...ping the ACCEL button once will result in a speed increase refer to the table below for the speed for your specific engine Each time the button is tapped speed increases so that tapping the button thr...

Page 131: ...vehicle speed drops below refer to the table below for the speed for your specific engine the speed control will automatically disengage If this hap pens you can push down on the accelerator pedal to...

Page 132: ...Don t use Speed Control in heavy traffic or on roads that are winding icy snow covered or slippery OVERHEAD CONSOLE IF EQUIPPED The two optional overhead consoles may consist of the following features...

Page 133: ...y as reading lights by pressing the recessed area of the corresponding lens NOTE The courtesy reading lights will remain on until the switch is pressed a second time so be sure they have been turned o...

Page 134: ...r trip con ditions being monitored US M Button Use this button to change the display from U S to metric measurement units RESET Button Use this button to reset the following displays Average Fuel Econ...

Page 135: ...l economy is reset the display will momen tarily blank Then the history information will be erased and the averaging will continue from where it was before the reset Distance To Empty DTE Shows the es...

Page 136: ...rning light turns on in the instru ment cluster This could occur because low fuel warning is set to a specified fuel tank volume and DTE is an estimated distance calculation based on fuel economy and...

Page 137: ...to prevent an accident and possible per sonal injury or property damage Automatic Compass Calibration This compass is self calibrating which eliminates the need to manually set the compass When the v...

Page 138: ...e the display between VAR compass variance and CAL compass calibration modes When the CAL sym bol is displayed complete one 360 turn in an area free from large metal objects or power lines The CAL sym...

Page 139: ...displayed Press the STEP button to select the new variance zone and press the RESET button to resume normal operation Outside Temperature Because the ambient temperature sensor is located un derhood...

Page 140: ...ners motorized gates or home lighting It triggers these devices at the push of a button The Universal Transceiver operates off your vehicle s battery and charging system no batteries are needed For ad...

Page 141: ...or death Call toll free 1 800 355 3515 or on the Internet at www homelink com for safety information or assistance WARNING Vehicle exhaust contains carbon monoxide a danger ous gas Do not run the veh...

Page 142: ...1 Press and hold the two outer HomeLink buttons and release only when the indicator light begins to flash after 20 seconds Do not hold the buttons for longer than 30 seconds and do not repeat step on...

Page 143: ...dicator light stays on constantly programming is complete and your device should activate when the HomeLink button is pressed and released NOTE To program the remaining two HomeLink but tons begin wit...

Page 144: ...s of transmission which may not be long enough for HomeLink to pick up the signal during programming Similar to this Canadian law some U S gate operators are designed to 9time out9 in the same manner...

Page 145: ...below follow the step noted Press and hold the two outer HomeLink buttons until the indicator light begins to flash after 20 seconds Release both buttons Do not hold for longer that 30 seconds HomeLi...

Page 146: ...any interference that may be received including interference that may cause undes ired operation NOTE Changes or modifications not expressly ap proved by the party responsible for compliance could vo...

Page 147: ...to project through the sunroof opening Injury may result Open Sunroof Express Mode Momentarily pressing the switch rearward will activate the Express Open Feature causing the sunroof to open automatic...

Page 148: ...e to Express Close Pinch Protect Override If a known obstruction ice debris etc prevents closing press the switch forward and hold for two seconds after the reversal occurs This allows the sunroof to...

Page 149: ...intenance Use only a non abrasive cleaner and a soft cloth to clean the glass panel Sunroof Fully Closed Press the switch forward and release to ensure that the sunroof is fully closed ELECTRICAL POWE...

Page 150: ...t in use i e cellular phones etc Eventually if plugged in long enough the vehicle s battery will discharge sufficiently to degrade battery life and or prevent engine starting Accessories that draw hig...

Page 151: ...he instrument panel above and to the left of the ash receiver As a child safety precaution the lighter only operates with the ignition switch ON It heats when pushed in and pops out automatically when...

Page 152: ...ne of the cup wells and then push the cupholder arm toward the cup until it is held stable Rear Cupholder Quad Cab If Equipped Quad Cab vehicles may be equipped with a rear cup holder that consists of...

Page 153: ...ter a cellular telephone CD s and miscellaneous items The top of the cover provides a generous firm surface to serve as a desktop for your mobile office WARNING This armrest is not a seat Anyone seate...

Page 154: ...t cushion there is a storage compartment Standard cab models also have storage behind the seat The Quad Cab models provide additional storage under the rear seat Lift the seat to access the storage co...

Page 155: ...Electric Rear Window Defroster and Heated side view mirrors feature These features also turn off after activation when 15 minutes have elapsed To reactivate simply press the button again Power Slidin...

Page 156: ...elps to prevent entry from the rear of the vehicle Squeeze the lock to release the window FOLD FLAT LOAD FLOOR IF EQUIPPED Quad Cab models with a 60 40 rear seat may be equipped with a folding load fl...

Page 157: ...abrupt stopping rapid acceleration or sharp turns Loose objects stored on the load floor may move around with force and strike occupants resulting in serious or fatal injury Unfolding the Load Floor...

Page 158: ...oad floor Positioning the Load Floor for Storage Access Under the Seat 1 Lift the 60 40 seat cushion s to the upward position 2 Unsnap the securing snap located at either side of the load floor 3 Lift...

Page 159: ...st or in an accident the load floor could move to the down position causing serious injury 4 Reverse the procedure to put the load floor back in the secured down position before you operate the vehicl...

Page 160: ...ler You can carry wide building materials sheets of ply wood etc by building a raised load floor Place lumber across the box in the indentations provided above the wheel housings and in the bulkhead d...

Page 161: ...ed cargo may be thrown forward in an accident causing serious or fatal injury There are stampings in the sheet metal on the inner side bulkheads of the box in front of and behind both wheel housings P...

Page 162: ...the left side pivot Remove the tailgate from the vehicle entirely Do not carry the tailgate loose in the truck pickup box NOTE Dual rear wheel pickup models require properly spaced rear clearance lig...

Page 163: ...e seriously injured or killed Do not allow people to ride in any area of your vehicle that is not equipped with seats and seat belts Be sure everyone in your vehicle is in a seat and using a seat belt...

Page 164: ...entry into the vehicle body is a properly maintained engine exhaust system Be aware of changes in the sound of the exhaust system exhaust fumes detected inside the vehicle or damage to the underside...

Page 165: ...b check when the ignition switch is first turned ON If the light is not lit during starting see your authorized dealer If the light stays on flickers or comes on while driving have the system checked...

Page 166: ...Check area under vehicle after overnight parking for fuel water oil or other fluid leaks Also if fuel fumes are detected the cause should be located and corrected UNDERSTANDING THE FEATURES OF YOUR VE...

Page 167: ......

Page 168: ...Information 182 Radio Broadcast Signals 182 Two Types Of Signals 182 Electrical Disturbances 182 AM Reception 182 FM Reception 183 m Sales Code REF AM FM CD Single Disc Radio With Optional Satellite R...

Page 169: ...Playing MP3 Files 200 Operation Instructions CD Mode For MP3 Audio Play 202 Load Eject Button CD Mode For MP3 Play 202 m Sales Code RAK AM FM Cassette CD 6 Disc Radio With Optional Satellite Radio Han...

Page 170: ...s Satellite Radio If Equipped 219 Clock Setting Procedure 219 m Satellite Radio If Equipped 220 System Activation 220 Electronic Serial Number Sirius Identification Number ESN SID 220 Selecting Satell...

Page 171: ...Maintenance 226 m Radio Operation And Cellular Phones 227 m Climate Controls 227 Heater Only Fleet Vehicles 228 Air Conditioning And Heating If Equipped 230 Air Conditioning With Dual Zone Temperature...

Page 172: ...INSTRUMENTS AND CONTROLS UNDERSTANDING YOUR INSTRUMENT PANEL 171 4...

Page 173: ...INSTRUMENT CLUSTER 172 UNDERSTANDING YOUR INSTRUMENT PANEL...

Page 174: ...e indicates the electrical system voltage The pointer should stay within the normal range if the battery is charged If the pointer moves to either extreme left or right and remains there during normal...

Page 175: ...f the driver s seat belt is unbuckled a chime will sound After the bulb check or when driving if the driver seat belt remains unbuckled the Seat Belt Warning Light will flash or remain on continuously...

Page 176: ...page 254 for more information 13 Temperature Gauge The temperature gauge indicates engine coolant temperature Any reading within the normal range indicates that the cooling system is operat ing satisf...

Page 177: ...t will also come on for about two seconds when the ignition is first turned ON 15 Transmission Range Indicator Automatic Tranmissions Only When the gear selector lever is moved this indicator shows th...

Page 178: ...period of 30 seconds until the ignition is turned off or the engine is started 17 Check Gages Light This light is part of an onboard diagnostic system which monitors the emissions and engine control...

Page 179: ...nd the parking brake is on If the light remains on when the parking brake is released it indicates a possible brake hydraulic system malfunction In this case the light will remain on until the cause i...

Page 180: ...ice as soon as possible If the light is flashing when the engine is running immediate service is required and you may experience reduced performance an elevated rough idle or engine stall and your veh...

Page 181: ...sion in NEUTRAL until the light goes off 26 Odometer Trip Odometer Button Press this button to toggle between the odometer and the trip odometer display Holding the button in resets the trip odometer...

Page 182: ...ITAL CLOCK The clock and radio each use the display panel built into the radio A digital readout shows the frequency and or time in hours and minutes depending on your radio model whenever the ignitio...

Page 183: ...ns you must understand a point or two about the transmission and reception of radio sig nals Two Types of Signals There are two basic types of radio signals AM or Amplitude Modulation in which the tra...

Page 184: ...equipped will remain active for up to 10 minutes after the ignition switch has been turned off Opening a vehicle front door will cancel this feature SALES CODE REF AM FM CD SINGLE DISC RADIO WITH OPT...

Page 185: ...CD player and Satellite Radio if equipped SEEK Button Radio Mode Press and release the SEEK button to search for the next listenable station in either AM FM or Satellite if equipped mode Press the rig...

Page 186: ...ime of day will display for 5 seconds Clock Setting Procedure 1 Press and hold the time button until the hours blink 2 Adjust the hours by turning the right side Tune Audio control 3 After the hours a...

Page 187: ...or left side speakers Press the rotary TUNE control a fifth time and FADE will display Turn the TUNE control to the left or right to adjust the sound level between the front and rear speak ers Press...

Page 188: ...12 AM 12 FM and 12 Satellite if equipped stations Operation Instructions CD Mode NOTE The ignition switch must be in the ON or ACC position to operate the radio Inserting The Compact Disc Single CD P...

Page 189: ...he volume control or turning OFF the ignition will also return the sound from the speakers SCAN Button CD Mode Press this button to play the first 10 seconds of each track To stop the scan function pr...

Page 190: ...n Instructions Auxiliary Mode The auxiliary AUX jack is an audio input jack which allows the user to plug in a portable device such as an MP3 player cassette player or microphone and utilize the vehic...

Page 191: ...unction PSCAN Button Auxiliary Mode No function TIME Button Auxiliary Mode Press this button to change the display from elapsed playing time to time of day The time of day will display for 5 seconds R...

Page 192: ...ITH OPTIONAL SATELLITE RADIO HANDS FREE PHONE AND VEHICLE ENTERTAINMENT SYSTEMS VES CAPABILITIES NOTE The radio sales code is located on the lower right side of your radio faceplate Operating Instruct...

Page 193: ...or Vehicle Entertainment System VES if equipped SEEK Button Radio Mode Press and release the SEEK button to search for the next listenable station in either AM FM or Satellite if equipped mode Press...

Page 194: ...ds Clock Setting Procedure 1 Press and hold the time button until the hours blink 2 Adjust the hours by turning the right side Tune Audio control 3 After the hours are adjusted press the right side Tu...

Page 195: ...ime and BAL ANCE will display Turn the TUNE control to the right or left to adjust the sound level from the right or left side speakers Press the rotary TUNE control a fifth time and FADE will display...

Page 196: ...e Foreign_Language Information Information Jazz Jazz News News Nostalgia Nostalgia Oldies Oldies Personality Personality Public Public Rhythm and Blues Rhythm_and_Blues Religious Music Religious_Music...

Page 197: ...ored into push button memory You may add a second station to each push button by repeating the above procedure with this exception Press the SET DIR button twice and SET 2 will show in the display win...

Page 198: ...he ignition ON and the radio ON the unit will switch from radio to CD mode and begin to play when you insert the disc The display will show the disc number the track number and index time in minutes a...

Page 199: ...g and READING DISC when the radio is reading the disc LOAD EJT Eject Press the LOAD EJT button and the push button with the corresponding number where the CD was loaded and the disc will unload and mo...

Page 200: ...ntrol CD MODE for CD Audio Play Pressing the TUNE control allows the setting of the Tone Fade and Balance See Radio Mode AM FM Button CD MODE for CD Audio Play Switches the Radio to the Radio mode RND...

Page 201: ...y the file nor mally UDF and Apple HFS formats are not supported The radio uses the following limits for file systems Maximum number of directory levels 15 Maximum number of files 255 Maximum number o...

Page 202: ...dition variable bit rates VBR are also supported The majority of MP3 files use a 44 1 kHz sampling rate and a 192 160 128 96 or VBR bit rates MPEG Specifi cation Sampling Fre quency kHz Bit rate kbps...

Page 203: ...session discs To create a single session disc enable the Disc at Once option before writing to the disc Operation Instructions CD Mode for MP3 Audio Play SEEK Button CD Mode for MP3 Play Pressing the...

Page 204: ...dio the radio will remain in CD mode and display 9INSERT DISC for 2 minutes After 2 minutes the radio will go to the previous tuner mode MSG or INFO Button CD Mode for MP3 Play Press and MSG or INFO b...

Page 205: ...ects disc positions 1 6 for Play Load Eject Operating Instructions Hands Free Phone If Equipped Refer to Hands Free Phone in Section 3 of the Owner s Manual Operating Instructions Satellite Radio Mode...

Page 206: ...tion without stopping Turning the volume control to the right increases the volume and to the left decreases it When the audio system is turned on the sound will be set at the same volume level as las...

Page 207: ...ress SCAN a second time Time Button Press the time button and the time of day will display for 5 seconds Clock Setting Procedure 1 Press and hold the time button until the hours blink 2 Adjust the hou...

Page 208: ...eft to increase or decrease the Mid Range tones Press the rotary TUNE control a third time and TREBLE will display Turn the TUNE control to the right or left to increase or decrease the Treble tones P...

Page 209: ...ion Sports Sports Talk Talk Rock Rock Classic Rock Classic_Rock Adult Hits Adult_Hits Soft Rock Soft_Rock Top 40 Top_40 Country Country Oldies Oldies Soft Soft Nostalgia Nostalgia Jazz Jazz Classical...

Page 210: ...Operating Instructions Tape Player Insert the cassette with the exposed tape side toward the left and the mechanical action of the player will gently pull the cassette into the play position NOTE When...

Page 211: ...t from the radio Scan Button Press this button to play 10 seconds of each selection Press the scan button a second time to cancel the feature Changing Tape Direction If you wish to change the directio...

Page 212: ...osition to operate the radio NOTE Note This Radio is capable of playing compact discs CD recordable compact discs CD R rewritable compact discs CD RW compact discs with MP3 tracks and multisession com...

Page 213: ...ert the CD into the player Radio display will show 9LOADING DISC9 when the disc is loading and READING DISC when the radio is reading the disc LOAD EJT Eject Press the LOAD EJT button and the push but...

Page 214: ...ol allows the setting of the Tone Fade and Balance See Radio Mode AM FM Button CD MODE for CD Audio Play Switches the Radio to the Radio mode RND PTY Button Random Play Button CD MODE for CD Audio Pla...

Page 215: ...ead files properly and may be unable to play the file nor mally UDF and Apple HFS formats are not supported The radio uses the following limits for file systems Maximum number of directory levels 15 M...

Page 216: ...dition variable bit rates VBR are also supported The majority of MP3 files use a 44 1 kHz sampling rate and a 192 160 128 96 or VBR bit rates MPEG Specifi cation Sampling Fre quency kHz Bit rate kbps...

Page 217: ...ed to use CD R media and single session discs To create a single session disc enable the Disc at Once option before writing to the disc Operation Instructions CD Mode for MP3 and WMA Audio Play SEEK B...

Page 218: ...ere are no other CD s in the radio the radio will remain in CD mode and display 9INSERT DISC for 2 minutes After 2 minutes the radio will go to the previous tuner mode INFO Button CD Mode for MP3 Play...

Page 219: ...through available folders Press the TUNE control to select a folder Buttons 1 6 CD Mode for MP3 Play Selects disc positions 1 6 for Play Load Eject Operating Instructions Hands Free Phone If Equipped...

Page 220: ...d six disc CD changer with MP3 capability Mapping information for navigation is supplied on a DVD that is loaded into the unit One map DVD covers all of North America Refer to your Navigation User s M...

Page 221: ...vating your system 1 The Electronic Serial Number Sirius Identification Number ESN SID 2 Credit card information 3 Your Vehicle Identification Number Electronic Serial Number Sirius Identification Num...

Page 222: ...h the ignition in the ACCESSORY position and the radio off press the CD Eject and Set buttons simulta neously until the 12 digits of the ESN SID appear on the screen Selecting Satellite Mode in REF RA...

Page 223: ...annel blocking or unblock ing Please have your ESN SID information available Storing and Selecting Pre Set Channels In addition to the 12 AM and 12 FM pre set stations you may also commit 12 satellite...

Page 224: ...within the line of sight of the antenna will cause decreased performance Larger luggage items should be placed as far forward as possible Do not place items directly on or above the antenna Reception...

Page 225: ...The left hand control is a rocker type switch with a push button in the center The function of the left hand control is different depending on which mode you are in The following describes the left h...

Page 226: ...the beginning of the previous track if it is within one second after the current track begins to play If you press the switch up or down twice it plays the second track three times it will play the th...

Page 227: ...ommercially available WET cleaning cassette As preventive maintenance clean the head about every 30 hours of use If you wait until the head becomes very dirty noticeably poor sound it may not be possi...

Page 228: ...ion may be lessened or eliminated by relocating the cellular phone antenna This condition is not harmful to the radio If your radio performance does not satisfactorily clear by the repo sitioning of t...

Page 229: ...OTE To improve your selection choices the system allows you to operate at intermediate positions between the major modes These intermediate positions are iden tified by the small dots Panel Outside ai...

Page 230: ...instrument panel and at the floor Mix Outside air flows in equal proportions through the floor and defroster outlets Defrost Outside air is primarily directed to the windshield through the defroster o...

Page 231: ...xtreme left blue region and the warmest setting is to the extreme right red region of the rotation Air Conditioning and Heating If Equipped Air Conditioning Operation To turn on the Air Conditioning s...

Page 232: ...hoices the system allows you to operate at intermediate positions between the major modes These intermediate positions are iden tified by the small dots Recirculation Modes Panel or Bi Level Select th...

Page 233: ...e edge of each side of the instrument panel and the air conditioning may be on Blower Control The rotary knob on the left of the control panel is the blower control Turn the knob clockwise to one of t...

Page 234: ...the Floor Mix or Defrost modes are in use To remove frost from the side windows it is best to use the full defrost mode NOTE When you turn off the engine you may hear a hissing sound from under the ho...

Page 235: ...mpressor An indicator light on the button shows that the Air Conditioning compressor is on Conditioned air is now directed through the mode outlets selected Pushing the button a second time turns the...

Page 236: ...to the floor outlets This feature gives improved comfort during sunny but cool conditions Heat Outside air flows primarily through the floor out lets located under the instrument panel Mix Outside ai...

Page 237: ...blower speed you desire To turn the blower off turn the knob to the far left posi tion Dual Zone Temperature Control Use this control to regulate the temperature of the air inside the passenger compa...

Page 238: ...may hear a hissing sound from under the hood for a short period of time This is a normal condition that occurs if the air conditioning system has been on It is not an indication of a problem with the...

Page 239: ...ery well will help prevent contaminates cigarette smoke perfumes etc from sticking to the windows Contaminates increase the rate of window fogging Summer Operation Air conditioned vehicles must be pro...

Page 240: ...ed with an automatic recirculation system When the system senses a heavy load or high heat conditions it may use partial Recirculation A C mode to provide additional comfort Winter Operation When oper...

Page 241: ...Operating Tips Chart 240 UNDERSTANDING YOUR INSTRUMENT PANEL...

Page 242: ...quipped 249 m Automatic Transmission 249 Automatic Transmission With Overdrive 250 m Manual Transmission 255 Manual Transmission 6 Speed G56 256 Recommended Vehicle Shift Speeds 257 Downshifting All M...

Page 243: ...ther High Points 275 Hill Climbing 278 Driving Through Water 281 Airing Down For Off Road Driving 283 Vehicle Recovery 284 After Driving Off Road 288 m Winch Usage If Equipped 289 Things To Know Befor...

Page 244: ...ial Ply Tires 326 Compact Spare Tire If Equipped 327 Limited Use Spare If Equipped 328 Tire Spinning 328 Tread Wear Indicators 329 Life Of Tire 330 Replacement Tires 330 Alignment And Balance 331 m Su...

Page 245: ...9 Trailer Towing Weights Maximum Trailer Weight Ratings 350 Trailer And Tongue Weight 350 Towing Requirements 351 Towing Tips 356 Trailer Towing Mirrors If Equipped 358 m Snowplow 359 Dodge Power Wago...

Page 246: ...ing and vehicle fire which may cause serious or fatal injuries WARNING Do not leave children or animals inside parked vehicles in hot weather Interior heat build up may cause serious injury or death M...

Page 247: ...must be depressed to shift out of Park P Tip Start Feature Automatic Transmission Only Do not press the accelerator Turn the ignition key briefly to START position and release it The starter motor wil...

Page 248: ...d with an automatic trans mission cannot be started this way Unburned fuel could enter the catalytic converter and once the engine has started ignite and damage the converter and vehicle If the vehicl...

Page 249: ...idle speed is automatically controlled and will de crease as the engine warms up WARNING Be sure to turn off the engine if you want to rest or sleep in your car Accidents can be caused by inad vertent...

Page 250: ...ember to disconnect the cord before driving Damage to the 110 115 volt electrical cord could cause electrocution AUTOMATIC TRANSMISSION CAUTION Damage to the transmission may occur if the follow ing p...

Page 251: ...the steering column You must depress the brake pedal to pull the selector lever out of park P position Brake Interlock System To drive move the selector lever from Park or Neutral to the desired driv...

Page 252: ...ward you after you have set it in P Make sure it is in Park before leaving the vehicle WARNING It is dangerous to shift the selector lever out of P or N if the engine speed is higher than idle speed I...

Page 253: ...ion for driving slowly in heavy city traffic or on mountain roads where more precise speed control is desirable Use it also when climbing long grades and for engine braking when descending moderately...

Page 254: ...ature has risen to a suitable level Refer also to the Note under torque converter clutch later in this section If the transmission temperature gets extremely hot the transmission will automatically se...

Page 255: ...lowed during steady cruise for improved fuel economy and automatic closed throttle downshifts to 3rd gear are performed for im proved braking when driving conditions warrant Press ing the TOW HAUL O D...

Page 256: ...ion is not shifting into Overdrive when cold This is normal Pressing the TOW HAUL O D OFF button when the transmission is sufficiently warm will demonstrate that the transmission is able to shift into...

Page 257: ...peed G56 The Power Wagon may be equipped with the G56 manual transmission This transmission has a creeper 1st gear which should be used to start from a standing position when carrying a payload or tow...

Page 258: ...6 Speed Manual Transmission Shift Speeds in mph km h En gine Axle Mode 1 to 2 2 to 3 3 to 4 4 to 5 5 to 6 5 7L ALL Accel Cruise 15 24 25 40 40 65 45 72 50 81 Downshifting All Manual Transmissions Movi...

Page 259: ...r case provides 4 mode positions 2 rear wheel drive high range 4 wheel drive high range neu tral and 4 wheel drive low range This transfer case is intended to be driven in the 2 wheel drive position 2...

Page 260: ...tion of 4 wheel drive vehicles depends on tires of equal size type and circumference on each wheel Any difference will adversely affect shifting and can cause damage to the transfer case NOTE Do not a...

Page 261: ...ar Wheel Drive High Range Normal street and highway driving Dry hard surfaced roads 4H 4 Wheel Drive High Range Locks the front and rear driveshafts together Forces the front and rear wheels to rotate...

Page 262: ...ling at 2 to 3 mph 3 to 5 km h shift an automatic transmission to N Neutral or depress the clutch on a manual transmission While the vehicle is coasting at 2 to 3 mph 3 to 5 km h shift the transfer ca...

Page 263: ...our wheels are driving LIMITED SLIP DIFFERENTIAL IF EQUIPPED The limited slip differential provides additional traction on snow ice mud sand and gravel particularly when there is a difference between...

Page 264: ...NG ON SLIPPERY SURFACES When driving on wet or slushy roads it is possible for a wedge of water to build up between the tire and road surface This is known as hydroplaning and may cause partial or com...

Page 265: ...rd surfaced roads The ability to steer the vehicle is reduced and damage to the drivetrain may occur when the axles are locked on hard surfaced roads CAUTION Do not try to lock the rear axle if the ve...

Page 266: ...the rear axle still provides torque biasing capability for moderate low traction environments During the command to lock the axle the indicator light will flash until the axle is locked After the lock...

Page 267: ...switch to FRONT REAR while traveling less than 3 MPH 5 KM H The indicator light will be solid when the front axle is locked NOTE The rear axle must be locked before the front axle will lock To unlock...

Page 268: ...during normal driving conditions WARNING Do not disconnect the stabilizer bar and drive on hard surfaced roads or at speeds above 18 MPH you may lose control of the vehicle which could result in seri...

Page 269: ...from side to side To return to on road mode press the bottom of the stabilizer sway bar button WARNING If stabilizer sway bar will not return to on road mode vehicle stability is greatly reduced Do n...

Page 270: ...e ramp divided by the wheelbase of the vehicle and multiplied by 1000 is the RTI The Power Wagon has an RTI of 655 which means you can articulate one front wheel 32 inches in the air while the other t...

Page 271: ...Angles A B C and D 270 STARTING AND OPERATING...

Page 272: ...e the powertrain and drivetrain are safe from water ingestion The Power Wagon has high water fording characteristics with the ability to cross a pool of water without stopping 24 inches deep at a maxi...

Page 273: ...ain driving off road You should be familiar with the terrain and area before proceeding There are many types of surface conditions hard packed dirt gravel rocks grass sand mud snow and ice Every surfa...

Page 274: ...ce snow mud sand to get heavy loads rolling improve traction or whenever 4H High range traction will not do the job Driving in Snow Mud and Sand There is a drastic reduction in traction when driving i...

Page 275: ...amage and getting stuck They are normally full of debris from previous vehicles getting stuck As a good practice before entering any mud hole get out and determine how deep it is if there are any hidd...

Page 276: ...e correct approach and your ability to safely recover the vehicle if something goes wrong Keeping a firm grip on the steering wheel bring the vehicle to a complete stop and then inch the vehicle forwa...

Page 277: ...which is large enough to contact the door sills Crossing A Ravine Gully Ditch Washout Or Rut When crossing a ravine gully ditch washout or a large rut the angled approach is the key to maintaining you...

Page 278: ...s CAUTION Do not attempted to cross a log with a greater diameter than the running ground clearance or the vehicle will become high centered Getting High Centered If you get hung up or high centered o...

Page 279: ...ely recover the vehicle if something goes wrong If everything looks good and you feel confident then change trans mission into a lower gear shift the transfer case into 4L Low and proceed with caution...

Page 280: ...ow controlled descent Are there obstacles Is it a straight descent Is there plenty of distance at the base of the hill to regain control if the vehicle descends to fast If you feel confident in your a...

Page 281: ...ine and shift to R Reverse Back slowly down the hill allowing the compression braking of the engine and transmission to help regulate your speed If the brakes are required to control vehicle speed app...

Page 282: ...vehicle moving do not try to accelerate through the crossing After crossing any water higher than the bottom of the axle differentials you should inspect all of the vehicle fluids for signs of water i...

Page 283: ...you can safely cross than proceed using the low and slow method CAUTION Muddy waters can reduce the cooling system effec tiveness by depositing debris onto the radiator Crossing Ditches Streams Shallo...

Page 284: ...e your ride comfort and vehicle traction Reducing the tire air pressure allows the tire to bulge slightly improving its surface area for better flotation and ability to mold or form to the ground cont...

Page 285: ...ll move the vehicle Is there an anchor point to winch to Are you alone or do you have another vehicle to help Is there high risk of vehicle damage during the recovery process Answering these questions...

Page 286: ...build vehicle momentum which hopefully gets you out Remember to ease off and on the accelerator before and after the shift If after a few rock cycles your vehicle is not free stop and try another met...

Page 287: ...vehicle After the vehicle becomes free the driver of the previously stuck vehicle should signal they are free and should hit their brakes stopping both vehicles The driver of the pulling vehicle shou...

Page 288: ...ap around its base and hook the cable to the strap If it is another vehicle then place that vehicle in park and block the front tires If you cannot find an anchor point within reach try using your spa...

Page 289: ...r damage Check threaded fasteners for looseness particularly on the chassis drivetrain components steering and sus pension Retighten them if required and torque to the values specified in the Service...

Page 290: ...winch uses the electrical power from the vehicle charging system to power a motor that winds wire rope into the winch drum via planetary gear reduc tion By nature a winch is capable of generating very...

Page 291: ...ot power in or out for 30 seconds if this device is tripped If the interrupt is tripped the vehicle should be operated at high idle for a few minutes to allow the vehicle charging system to recover be...

Page 292: ...UNDERSTANDING THE FEATURES OF YOUR WINCH Winch Components STARTING AND OPERATING 291 5...

Page 293: ...speed and pulling power 5 Wire Rope The wire rope allows the winch to be connected to an anchor to provide a pulling force 6 Clutch Lever The clutch lever allows the winch drum to be disconnected fro...

Page 294: ...ive gloves while oper ating the winch or handling the wire rope Avoid loose fit ting clothes or anything that could become entangled in the wire rope and other mov ing parts Snatch Block Pulley Used p...

Page 295: ...e rope and load and keep others away during winching Always keep hands and clothing clear of the wire rope hook and fairlead opening during operation and when spooling Never wrap wire rope back onto i...

Page 296: ...TION Always Know Your Winch Take time to fully read and understand the included Installation and Operations Guide and Basic Guide to Winching Techniques in order to understand your winch and the winch...

Page 297: ...spect the winch winch mount and wire rope for damage Do not use the winch if the mount is loose or rope shows excessive wear or damage 2 Put on gloves 3 Disengage clutch to allow free spooling of the...

Page 298: ...nchor point Attach hook strap to the hook if not attached 5 Pull wire to anchor point Pull out enough wire rope to reach your anchor point Be sure to keep a certain amount of tension on the wire as it...

Page 299: ...e hook strap while you work 6 Secure to the anchor point Once you ve established your anchor point secure the tree trunk protector or choker chain around the object CAUTION Always be certain the ancho...

Page 300: ...u ll want an anchor point that will enable you to pull straight in the direction the vehicle will move This allows the wire rope to wind tightly and evenly onto the spooling drum An anchor point as fa...

Page 301: ...rough a window to avoid pinching the cord in the door Always disconnect the remote control when not in use 10 Put wire rope under tension Using the remote con trol switch slowly wind the wire rope unt...

Page 302: ...an chor point Do this before the wire rope is put under ten sion Do not approach or move the blanket once tension is applied Do not allow it to get pulled into the fairlead If necessary to move or re...

Page 303: ...winching slowly and steadily Be sure that the wire rope is winding evenly and tightly around the spooling drum For additional assistance the winched vehicle can be slowly driven while being pulled by...

Page 304: ...ceed the winch and wire rope ratings During side pulls the wire rope tends to stack up at one end of the drum This stack can become large enough to cause serious damage to the winch So line up pulls a...

Page 305: ...ure any wire rope already on the spooling drum is wound tightly and evenly layered Tighten and straighten the layer if necessary Keep the wire rope under light tension and spool the wire rope back and...

Page 306: ...ow complete Put the cap on the solenoid plug in NOTE Always store the remote control in a protected clean dry area RIGGING TECHNIQUES Various winching situations will require application of other winc...

Page 307: ...re rope collecting on one side of the drum affecting pulling efficiency and damaging wire rope A snatch block secured to a point directly in front of the vehicle will enable you to change your pulling...

Page 308: ...uble Line Because pulling power decreases with the number of layers of wire rope on the winch drum you can use a snatch block to double line out more wire rope This decreases the number of layers of w...

Page 309: ...the lower left corner of the instrument panel To release the parking brake pull the parking brake release handle NOTE The instrument cluster red brake warning light will come on and flash to indicate...

Page 310: ...blems due to excessive heating of the rear brakes When parking on a hill turn the front wheels toward the curb on a downhill grade and away from the curb on an uphill grade The parking brake should al...

Page 311: ...s The system operates with a separate com puter to modulate hydraulic pressure to prevent wheel lockup and help avoid skidding on slippery surfaces The system s pump motor runs during an ABS stop to p...

Page 312: ...ase braking or steering efficiency be yond that afforded by the condition of the vehicle brakes and tires or the traction afforded The ABS cannot prevent accidents including those resulting from exces...

Page 313: ...sidered normal and does not indicate that there is a problem with the power steering system Upon initial start up in cold weather the power steering pump may make noise for a short period of time This...

Page 314: ...with no driver inputs or additional driving skills required NOTE The MDS system may take some time to return to full functionality after a battery disconnect TIRE SAFETY INFORMATION Tire Markings NOTE...

Page 315: ...ic tires is the same as for P Metric tires except for the letters LT that are molded into the sidewall preced ing the size designation Example LT235 85R16 Temporary Spare tires are high pressure compa...

Page 316: ...based on U S design standards T Temporary Spare tire 31 Overall Diameter in Inches in 215 Section Width in Millimeters mm 65 Aspect Ratio in Percent Ratio of section height to section width of tire 1...

Page 317: ...ditions i e tire pressure vehicle loading road conditions and posted speed limits Load Identification blank Absence of any text on sidewall of the tire indicates a Standard Load SL Tire Extra Load XL...

Page 318: ...certifies that the tire is in compliance with the U S Department of Transportation tire safety standards and is approved for highway use MA Code representing the tire manufacturing location 2 digits...

Page 319: ...face of the driver s door or the driver s side B pillar Tire and Loading Information Placard This placard tells you important information about the 1 number of people that can be carried in the vehicl...

Page 320: ...tion of this manual To determine the maximum loading conditions of your vehicle locate the statement The combined weight of occupants and cargo should never exceed XXX kg or XXX lbs on the Tire and Lo...

Page 321: ...ansferred to your vehicle Consult this manual to determine how this reduces the available cargo and luggage load capacity of your vehicle NOTE The following table shows examples on how to calculate to...

Page 322: ...STARTING AND OPERATING 321 5...

Page 323: ...stopping distance Use tires of the recommended load capacity for your vehicle Never overload them TIRES GENERAL INFORMATION Tire Pressure Proper tire inflation pressure is essential to the safe and s...

Page 324: ...ft Always drive with each tire inflated to the recom mended cold tire inflation pressure 2 Economy Improper inflation pressures can cause uneven wear patterns to develop across the tire tread These ab...

Page 325: ...they are under inflated CAUTION After inspecting or adjusting the tire pressure al ways reinstall the valve stem cap if equipped This will prevent moisture and dirt from entering the valve stem which...

Page 326: ...ide temperature condition Tire pressure may increase from 2 to 6 psi 13 to 40 kPa during operation DO NOT reduce this normal pressure build up or your tire pressure will be too low Tire Pressures for...

Page 327: ...WARNING Combining radial ply tires with other types of tires on your vehicle will cause your vehicle to handle poorly The instability could cause an accident Al ways use radial ply tires in sets of fo...

Page 328: ...worn to the tread wear indicators the temporary use spare tire needs to be replaced Be sure to follow the warnings which apply to your spare Failure to do so could result in spare tire failure and lo...

Page 329: ...first opportunity WARNING The limited use spare tires are for emergency use only Installation of this limited use spare tire affects vehicle handling With this tire do not drive more than 60 mph 100 k...

Page 330: ...ne near a spinning wheel no matter what the speed Tread Wear Indicators Tread wear indicators are in the original equipment tires to help you in determining when your tires should be replaced These in...

Page 331: ...ide a balance of many characteristics They should be inspected regularly for wear and correct cold tire inflation pressure The manu facturer strongly recommends that you use tires equiva lent to the o...

Page 332: ...y other than what was originally equipped on your vehicle Using a tire with a smaller load index could result in tire overloading and failure You could lose control and have an accident Failure to equ...

Page 333: ...precautions Because of limited chain clearance between tires and other suspension components it is important that only chains in good condition are used Broken chains can cause serious vehicle damage...

Page 334: ...your vehicle SNOW TIRES Snow tires should be of the same size and type construc tion as the front tires Consult the manufacturer of the snow tire to determine any maximum vehicle speed requirement ass...

Page 335: ...e help to main tain mud snow and wet traction levels and contribute to a smooth quiet ride Follow the recommended tire rotation frequency for your type of driving found in the Maintenance Schedules Se...

Page 336: ...e service is required Poor quality gasoline can cause problems such as hard starting stalling and hesitations If you experience these symptoms try another brand of regular gasoline be fore considering...

Page 337: ...ponents MMT In Gasoline MMT is a manganese containing metallic additive that is blended into some gasoline to increase octane Gasolines blended with MMT provide no performance advantage beyond gasolin...

Page 338: ...e s catalytic converter This may cause the Check Engine or Service Engine Soon light to illuminate We recommend that you try a different brand of unleaded gasoline having lower sulfur to determine if...

Page 339: ...ervice assistance When pulling a heavy load or driving a fully loaded vehicle when the humidity is low and the temperature is high use a premium unleaded fuel to help prevent spark knock If spark knoc...

Page 340: ...tilation system to force fresh outside air into the vehicle Guard against carbon monoxide with proper mainte nance Have the exhaust system inspected every time the vehicle is raised Have any abnormal...

Page 341: ...y fitting gas cap may cause the Malfunction Indicator Light to turn on CAUTION To avoid fuel spillage and overfilling do not top off the fuel tank after filling NOTE When the fuel nozzle clicks or shu...

Page 342: ...the gas cap until a clicking sound is heard This is an indication that the gas cap is properly tightened Press the odometer reset button to turn the message off If the problem persists the message wi...

Page 343: ...e Weight Rating GAWR The GAWR is the maximum permissible load on the front and rear axles The load must be distributed in the cargo area so that the GAWR of each axle is not exceeded Each axle GAWR is...

Page 344: ...parately to be sure that the load is properly distributed over front and rear axle Weighing the vehicle may show that the GAWR of either the front or rear axles has been exceeded but the total load is...

Page 345: ...horten service life NOTE The weights shown in this chart are not necessarily the weights for your vehicle Also the amount of load added to both the front and rear axles can be computed after the vehic...

Page 346: ...you in understanding the following information Gross Vehicle Weight Rating GVWR The GVWR is the total allowable weight of your vehicle This includes driver passengers cargo and tongue weight The total...

Page 347: ...the load over the front and rear axles evenly Make sure that you do not exceed either front or rear GAWR WARNING It is important that you do not exceed the maximum front or rear GAWR A dangerous drivi...

Page 348: ...lers Weight Distributing Hitch A weight distributing system works by applying lever age through spring load bars They are typically used for heavier loads to distribute trailer tongue weight to the to...

Page 349: ...per formance and could result in an accident Weight Distributing Systems may not be compatible with Surge Brake Couplers Consult with your hitch and trailer manufacturer or a reputable Recreational V...

Page 350: ...per is intended to tow trailers up to 2 000 lbs 907 kg without added equipment or alterations to the standard equipment Your vehicle may be factory equipped for safe towing of trailers weighing over 2...

Page 351: ...eights Maximum Trailer Weight Ratings NOTE For additional trailer towing information maxi mum trailer weight ratings refer to the following website addresses http www dodge com towing http www dodge c...

Page 352: ...d all passengers NOTE Remember that everything put into or on the trailer adds to the load on your vehicle Also additional factory installed options or dealer installed options must be considered as p...

Page 353: ...llow these guidelines to make your trailer towing as safe as possible Make certain that the load is secured in the trailer and will not shift during travel When trailering cargo that is not fully secu...

Page 354: ...GCWR must not be exceeded Total weight must be distributed between the tow vehicle and the trailer such that the following four ratings are not exceeded 1 GVWR 2 GTW 3 GAWR 4 Tongue weight rating for...

Page 355: ...your vehicle with that of the trailer This could cause inadequate braking and possible personal injury An electronically actuated trailer brake controller is required when towing a trailer with elect...

Page 356: ...could result in an accident Towing Requirements Trailer Lights Wiring Whenever you pull a trailer regardless of the trailer size stop lights and turn signals on the trailer are required for motoring s...

Page 357: ...ange the TOW HAUL or OD OFF range should be selected NOTE Using the TOW HAUL or OD OFF range while operating the vehicle under heavy operating con ditions will improve performance and extend transmis...

Page 358: ...u experience speed drops greater than 10 mph 16 km h disengage until you can get back to cruising speed Use speed control in flat terrain and with light loads to maximize fuel efficiency Towing Tips C...

Page 359: ...ipped Out or In A small blindspot mirror is integrated onto the main mirror surface NOTE Fold the 7 x 10 inch trailer towing mirrors rearward prior to entering an automated car wash CAUTION Do not att...

Page 360: ...aftermarket equipment should not be added to the front end or your vehicle The airbag crash sensors may be affected by the change in the front end structure The airbags could deploy unexpectedly or c...

Page 361: ...DRIVE VEHICLES BEHIND MOTORHOME ETC CAUTION Internal damage to the transfer case will occur if a front or rear wheel lift is used when recreational towing NOTE The transfer case must be shifted into...

Page 362: ...dal 4 Shift automatic transmission to N NEUTRAL or depress the clutch on manual transmissions 5 Shift transfer case lever into N NEUTRAL 6 Start the engine 7 Shift automatic transmission into Reverse...

Page 363: ...ress the brake pedal 4 Shift automatic transmission to N NEUTRAL or depress the clutch on manual transmissions 5 Shift transfer case lever to desired position 6 Shift automatic transmission into P Par...

Page 364: ...ON PLATE The equipment Identification Plate is located on the hood inner surface The following information about your vehicle is dis played on this plate Model Wheelbase Vehicle Identifi cation Number...

Page 365: ......

Page 366: ...ing 367 All Models 367 m Jacking Instructions 368 Removing The Spare Tire 368 Tire Changing Procedure 369 m Hoisting 375 m Jump Starting 375 m Freeing A Stuck Vehicle 378 m Emergency Tow Hooks If Equi...

Page 367: ...fic of an emergency Push the button a second time to turn off the flashers This is an emergency warning system and should not be used when the vehicle is in motion Use it when your vehicle is disabled...

Page 368: ...t to a service center where it can be raised on a lift The jack is designed to use as a tool for changing tires only The jack should not be used to lift the vehicle for service purposes The vehicle sh...

Page 369: ...to jack the truck Attach the wheel wrench to the jack extension tube Insert the tube through the access hole between the lower tailgate and the top of the bumper and into the winch mechanism tube Rota...

Page 370: ...t raise this vehicle using a bumper jack The jack is designed as a tool for changing tires on this vehicle only It is not recommended that the jack be used for service purposes or to lift more than on...

Page 371: ...r damage to your vehicle Always park on a firm level surface as far from the edge of the roadway as possible before raising the vehicle Block the wheel diagonally opposite the wheel to be raised Apply...

Page 372: ...ect the jack tube extension and wheel wrench When changing a rear wheel assemble the jack drive tube to the jack and connect the drive tube to the extension tube Place the jack under the axle between...

Page 373: ...ly enough to remove the tire 5 Remove the wheel nuts and pull the wheel off Install the spare wheel and wheel nuts with the cone shaped end of the nuts toward the wheel on the rear wheel models 6 Usin...

Page 374: ...r the jack Stow the replaced tire jack and tools as previously described 9 Adjust the tire pressure when possible NOTE Do not oil wheel studs For chrome wheels do not substitute with chrome plated whe...

Page 375: ...are shown in the following chart Disc Wheels Type Nut Stud Size Torque Ft Lbs Torque Newton Meters Cone 9 16 18 120 150 160 200 Flanged 9 16 18 130 160 190 220 To Stow The Flat Or Spare Turn the whee...

Page 376: ...rt your vehicle by pushing or towing Vehicles equipped with an automatic transmis sion cannot be started this way and pushing or towing a vehicle equipped with a manual transmission may over heat and...

Page 377: ...rce 1 Remove all metal jewelry such as watch bands or bracelets which might make an unintended electrical contact 2 Park the booster vehicle within cable reach but with out letting the vehicles touch...

Page 378: ...le to the negative post of the discharge battery The resulting electrical spark could cause the battery to explode During cold weather when temperatures are be low freezing point electrolyte in a disc...

Page 379: ...an often be moved by a rocking motion Move the gear selector rhythmically between DRIVE and REVERSE automatic transmissions and between 1st and RE VERSE manual transmissions while applying slight pres...

Page 380: ...ains are not recommended for freeing a stuck vehicle Chains may break causing serious injury or death WARNING Stand clear of vehicles when pulling with tow hooks Tow straps and chains may break causin...

Page 381: ...ral members of the vehicle not to bumpers or associated brackets State and local laws applying to vehicles under tow must be observed 4 Wheel Drive Vehicles CAUTION To avoid damage to the transfer cas...

Page 382: ...intenance Programs 386 m Replacement Parts 387 m Dealer Service 388 m Maintenance Procedures 388 Engine Oil 389 Engine Oil Filter 392 Drive Belts Check Condition And Tension 393 Spark Plugs 393 Spark...

Page 383: ...ses And Vacuum Vapor Harnesses 408 Brake System 409 Clutch Hydraulic System 410 Clutch Linkage 410 Rear Axle And 4X4 Front Driving Axle Fluid Level 411 Transfer Case 412 Front Drive Shaft 412 Manual T...

Page 384: ...nt Park And Turn Lights 431 Tail Stop Turn And Backup Lights 434 Center High Mounted Stoplight With Cargo Light 437 Cab Top Clearance Lights If Equipped 438 Fog Lights 440 m Fluids And Capacities 441...

Page 385: ...ENGINE COMPARTMENT 5 7L 384 MAINTAINING YOUR VEHICLE...

Page 386: ...usually be driveable and not need towing see your dealer for service as soon as possible CAUTION Prolonged driving with the Malfunction Indicator Light on could cause further damage to the emis sion c...

Page 387: ...ine is running and that the OBD On Board Diagnostic system is ready for testing Normally the OBD system will be ready The OBD system may not be ready if your vehicle was recently serviced if you recen...

Page 388: ...replacement you may need to do nothing more than drive your vehicle as you normally would in order for your OBD system to update A recheck with the above test routine may then indicate that the syste...

Page 389: ...badly injured working on or around a motor vehicle Do only that service work for which you have the knowledge and the proper equipment If you have any doubt about your ability to perform a service jo...

Page 390: ...a fully warmed up engine is shut off or before starting the engine after it has sat overnight Checking the oil while the vehicle is on level ground will improve the accuracy of the oil level readings...

Page 391: ...f equipped for and operating with E 85 ethanol fuel NOTE If ANY of these apply to you then change your engine oil every 3 000 miles 5 000 km or 3 months whichever comes first and follow schedule B of...

Page 392: ...fication Symbol There is a symbol to aid you in selecting the proper engine oil This symbol means that the oil has been certified by the American Petroleum Institute API The manufacture only recommend...

Page 393: ...paired by supplemental ad ditives Disposing of Used Engine Oil And Oil Filters Care should be taken in disposing of used engine oil and oil filters from your vehicle Used oil and oil filters indiscrim...

Page 394: ...lso check belt routing to make sure there is no interfer ence between the belts and other engine components Spark Plugs Spark plugs must fire properly to assure engine perfor mance and emission contro...

Page 395: ...er hoses etc removed Failure to do so can result in serious personal injury Engine Fuel Filter A plugged fuel filter can cause stalling limit the speed at which a vehicle can be driven or cause hard s...

Page 396: ...ivil penalties being assessed against you WARNING A hot exhaust system can start a fire if you park over materials that can burn Such materials might be grass or leaves coming into contact with your e...

Page 397: ...ion of the crankcase ventilation system requires that the PCV valve be free of sticking or plug ging from deposits Deposits can accumulate in the PCV valve and passages with increasing mileage Have th...

Page 398: ...er handling CAUTION It is essential when replacing the cables on the battery that the positive cable is attached to the positive post and the negative cable is attached to the negative post Battery po...

Page 399: ...tioning Refrigerant is a hydrofluorocar bon HFC that is endorsed by the Environmental Pro tection Agency and is an ozone saving product How ever the manufacturer recommends that air conditioning servi...

Page 400: ...ing system will continue to provide assist as the inclination angle of the vehicle increases i e when the vehicle is not on level ground NOTE When anticipating any severe offroad dusty or wet conditio...

Page 401: ...er the vehicle is hoisted all steering linkage joints should be inspected for evidence of damage If seals are damaged parts should be replaced to prevent leakage or contamination of the grease Lubrica...

Page 402: ...mount of a high quality lubricant such as Mopart Lock Cylinder Lubricant directly into the lock cylinder Windshield Wiper Blades The rubber edges of the wiper blades and the windshield should be clean...

Page 403: ...ted on the container aids cleaning action reduces the freezing point to avoid line clogging and is not harmful to paint or trim Exhaust System The best protection against carbon monoxide entry into th...

Page 404: ...rt of the exhaust system abnormally contacts the underbody hard ware the isolator and or hanger should be replaced Cooling System WARNING You or others can be badly burned by hot coolant or steam from...

Page 405: ...sealing properly the engine coolant antifreeze will begin to drain from the coolant recovery bottle DO NOT RE MOVE THE COOLANT PRESSURE CAP WHEN THE COOLING SYSTEM IS HOT Cooling System Drain Flush a...

Page 406: ...Adding Coolant Your vehicle has been built with an improved engine coolant that allows extended maintenance intervals This coolant can be used up to 5 Years or 100 000 miles before replacement To prev...

Page 407: ...there is any accumulation of foreign material on the sealing surfaces WARNING The warning words DO NOT OPEN HOT on the cooling system pressure cap are a safety pre caution Never add coolant when the e...

Page 408: ...endant of this As long as the engine operating temperature is satisfactory the coolant bottle need only be checked once a month When additional coolant is needed to maintain the proper level it should...

Page 409: ...quipped with air conditioning keep the front of the condenser clean also Do not change the thermostat for summer or winter operation If replacement is ever necessary install ONLY the correct type ther...

Page 410: ...ning lamp indicates system failure The brake master cylinder has a translucent plastic reservoir On the outboard side of the reservoir there is a MAX dot and an MIN dot The fluid level must be kept wi...

Page 411: ...specified Inspect hy draulic brake hoses for surface cracking scuffing or worn spots If there is any evidence of cracking scuffing or worn spots the hose should be replaced immediately Eventual deteri...

Page 412: ...e fluid level should be 1 4 1 4 6 4 mm 6 4 mm below the fill hole on the 9 25 Front and 3 4 1 4 19 mm 6 4 mm on 10 5 Rear axles Drain and Refill Vehicles operated in normal service do not have regular...

Page 413: ...tom of the filler hole while the vehicle is on level ground enough lubricant should be added to bring the level to the bottom of the filler hole Lubricant Selection G56 6 Speed Manual Transmission If...

Page 414: ...t it until seated 6 Remove the dipstick again and note the fluid level on both sides The fluid level should be between the HOT upper reference holes on the dipstick at normal operat ing temperature Ve...

Page 415: ...l for the dipstick cap to spring back slightly from its fully seated position as long as its seal remains engaged in the dipstick tube Selection Of Lubricant Refer to Fluids Lubricants and Genuine Par...

Page 416: ...ongly recommends against the ad dition of any additives to the transmission Exception to this policy is the use of special dyes to aid in detecting fluid leaks The use of transmission sealers should b...

Page 417: ...mance categories within these groups result in dual letter designations for each group The letter des ignations shown in the ex ample are the highest quality level available and when combined as show...

Page 418: ...ved or suspected Proper maintenance of the entire vehicle will help the effectiveness of the noise control systems Air Cleaner Assembly Inspect air cleaner housing for proper assembly and fit Make cer...

Page 419: ...below AIR CLEANER Removal of the air cleaner Inverting the air cleaner lid Removal of the air ducting EXHAUST SYSTEM Removal or rendering inoperative exhaust system components including the muffler o...

Page 420: ...for the life of the vehicle Noise Systems Maintenance Chart and Service Log Insert Month Day Year under column mileage closest to the mileage at which service was performed MILES 6 000 12 000 18 000...

Page 421: ...tection from Corrosion Protection of Body and Paint from Corrosion Vehicle body care requirements vary according to geo graphic locations and usage Chemicals that make roads passable in snow and ice a...

Page 422: ...localities Atmospheric fallout industrial pollutants Washing Wash your vehicle regularly Always wash your ve hicle in the shade using Mopart Car Wash or a mild car wash soap and rinse the panels comp...

Page 423: ...d due to an accident or similar cause which destroys the paint and protective coating have your vehicle repaired as soon as pos sible The cost of such repairs is considered the respon sibility of the...

Page 424: ...lean damp cloth and remove stain Use a fresh damp towel to remove soap residue For grease stains apply Mopart Multi purpose cleaner to a clean damp cloth and remove stain Use a fresh damp towel to rem...

Page 425: ...ters or the right rear quarter window equipped with the radio antenna Do not use scrapers or other sharp instruments which may scratch the elements When cleaning the rear view mirror spray cleaner on...

Page 426: ...tissue FUSES INTEGRATED POWER MODULE An integrated Power Module is located in the engine compartment near the battery This center contains car tridge fuses and mini fuses A description of each fuse an...

Page 427: ...er lock BTSI 3 20 Amp Yellow Spare 4 15 Amp Blue Spare 5 20 Amp Yellow Power Sunroof 6 10 Amp Red VIST Fan Wastegate Cavity Cartridge Fuse Mini Fuse Description 7 15 Amp Blue Reverse Lockout Sole noid...

Page 428: ...ake 13 25 Amp Natural Power Battery RWAL ABS Module Feed 14 15 Amp Blue Park Lamps Left Cavity Cartridge Fuse Mini Fuse Description 15 20 Amp Yellow Trailer Park Lamps 16 15 Amp Blue Park Lamps Right...

Page 429: ...7 40 Amp Green Power Seats 28 10 Amp Red Power Run Start NCC Wireless Con trol Module WCM ABS RWAL Cavity Cartridge Fuse Mini Fuse Description 29 10 Amp Red Switches EC Mirror Smart Bar 30 15 Amp Blue...

Page 430: ...portant to ensure the cover is prop erly positioned and fully latched Failure to do so may allow water to get into the Integrated Power Module and possibly result in a electrical system failure When r...

Page 431: ...iscon nect the negative cables from both batteries Anytime you store your vehicle or keep it out of service i e vacation for two weeks or more run the air conditioning system at idle for about five mi...

Page 432: ...Plate Lamp 168 Rear Cargo Light 912 Tail Stop 3057 BULB REPLACEMENT Headlight Halogen Front Park and Turn Lights CAUTION This is a halogen bulb Avoid touching the glass with your fingers Reduced bulb...

Page 433: ...out from the fender to allow room to disconnect the electrical connectors NOTE For easier removal pull the headlight assembly straight forward applying the greatest amount of force to the outer edge...

Page 434: ...raight from the base of the headlight halogen bulb 6 Twist connector on the side marker turn signal park light bulb 1 4 turn and remove connector and bulb from housing Headlight Removal Bulb Removal M...

Page 435: ...ulb from the housing 9 Replace headlight or side marker turn signal park light bulb Do not touch the headlight halogen bulb 10 Reverse procedure for installation of bulbs and hous ing Tail Stop Turn a...

Page 436: ...ick motion to separate the housing from the body If not pulled straight locators may be damaged 3 Rotate the bulb socket counterclockwise to remove from the housing Pulling Housing From Body Rotating...

Page 437: ...bulb straight out of socket 5 Reverse Procedure to install bulb and housing Place the two raised blocks passed the body Pulling Bulb From Socket Sliding Raised Blocks Past Body 436 MAINTAINING YOUR V...

Page 438: ...move the two 2 screws holding the housing lens to the body as shown 2 Separate the connector holding the housing and wir ing harness to the body 3 Turn desired bulb socket 1 4 turn and remove socket a...

Page 439: ...t Outside Bulbs Cargo Lamps Inside Bulb Center High Mount Stop Lamp 5 Reverse procedure for installation of bulbs and hous ing Cab Top Clearance Lights If Equipped 1 Remove the two screws from the top...

Page 440: ...2 Rotate the socket 1 4 turn and pull it from the light assembly 3 Pull the bulb straight from it s socket and replace MAINTAINING YOUR VEHICLE 439 7...

Page 441: ...ehicle unlock and twist connector counterclockwise 1 4 turn and remove connector and bulb from housing 2 Pull bulb straight from the connector 3 Reverse procedure for installation of bulbs and hous in...

Page 442: ...20 API Certified For trucks operating under a gross combined weight rating less than 14 000 lbs 7 0 qts 6 6L 5 7L Engine V 8 SAE 5W 30 API Certified For trucks operating under a gross combined weight...

Page 443: ...000 lbs Use SAE 5W 20 API Certified meeting material standard MS 6395 5 7L Engine Oil For trucks operat ing under a gross combined weight rating greater than 14 000 lbs Use SAE 5W 30 API Certified me...

Page 444: ...opart type MS 6560 lithium based grease or equivalent Clutch Linkage Multipurpose Grease NLGI Grade 2 E P Front and Rear Axle Synthetic GL 5 SAE 75W 90 Limited Slip 10 5 inch Rear Axle DOES NOT REQUIR...

Page 445: ......

Page 446: ...MAINTENANCE SCHEDULES CONTENTS m Emission Control System Maintenance 446 m Maintenance Schedules 446 Schedule B 449 Schedule A 460 8 M A I N T E N A N C E S C H E D U L E S...

Page 447: ...rol devices and systems on your vehicle may be performed by any automotive repair establishment or individual using any automotive part which has been certified pursuant to U S EPA or in the State of...

Page 448: ...st and follow schedule B of the 9Maintenance Schedules9 section of this manual NOTE Most vehicles are operated under the conditions listed for Schedule 9B9 Second is Schedule A It is for vehicles that...

Page 449: ...the terminals as required Check the fluid levels of coolant bottle brake master cylinder and transmission and add as needed Check all lights and all other electrical items for correct operation At Eac...

Page 450: ...If equipped for and operating with E 85 ethanol fuel NOTE If ANY of these apply to you then change your engine oil every 3 000 miles 5 000 km or 3 months whichever comes first and follow schedule B of...

Page 451: ...X X X X Lubricate Front Drive Shaft Fitting X X X X X Rotate tires X X Check spare tire for proper pressure and correct stowage X X Lubricate tie rod end links X X X X X Change rear axle fluid X Chan...

Page 452: ...X X X Rotate tires X X X Check spare tire for proper pressure and correct stowage X X X Lubricate tie rod end links X X X X X Change rear axle fluid X Change front axle fluid X Check transfer case fl...

Page 453: ...X X X X X Lubricate Front Drive Shaft Fitting X X X X X Rotate tires X X Check spare tire for proper pressure and correct stowage X X Lubricate tie rod end links X X X X X Change rear axle fluid X Ch...

Page 454: ...0 months or 102 000 miles 170 000 km whichever comes first X Rotate tires X X X Check spare tire for proper pressure and correct stowage X X X Lubricate tie rod end links X X X X X Drain and refill tr...

Page 455: ...ters 77 000 82 000 87 000 92 000 97 000 Replace spark plugs X Inspect PCV valve replace as necessary X Drain and refill automatic tranmission fluid and change main sump filter 545RFE only X 454 SCHEDU...

Page 456: ...cate Front Drive Shaft Fitting X X X X X Rotate tires X X Check spare tire for proper pressure and correct stowage X X Lubricate tie rod end links X X X X X Inspect engine air cleaner filter X Change...

Page 457: ...heck spare tire for proper pressure and correct stow age X X X Lubricate tie rod end links X X X X X Change rear axle fluid X Change front axle fluid X Check transfer case fluid level X Inspect brake...

Page 458: ...whichever comes first X X X X Lubricate Front Drive Shaft Fitting X X X X Rotate tires X X Check spare tire for proper pressure and correct stowage X X Lubricate tie rod end links X X X X Flush and re...

Page 459: ...X X X X X X Rotate tires X X X Check spare tire for proper pressure and cor rect stowage X X X Lubricate tie rod end links X X X X X X Drain and refill transfer case fluid X Change rear axle fluid X X...

Page 460: ...spin on cooler return filter if equipped 545RFE only X Flush and replace engine coolant at 120 months if not replaced at 102 000 miles 170 000 km X This applies only if the vehicle is used for frequen...

Page 461: ...Lubricate Front Prop Shaft fitting X X X X X Rotate tires X X X X X Check spare tire for proper pressure and correct stowage X X X X X Check transfer case fluid level X Lubricate tie rod end links X X...

Page 462: ...X X X Check spare tire for proper pressure and cor rect stowage X X X X X X Check transfer case fluid level X Lubricate tie rod end links X X X X X X Flush and replace engine coolant at 60 months if n...

Page 463: ...ires X X X X X Check spare tire for proper pressure and correct stowage X X X X X Lubricate tie rod end links X X X X X Check transfer case fluid level X Inspect brake linings X X Inspect engine air c...

Page 464: ...d correct stowage X X X X Drain and refill transfer case fluid X Flush and replace engine coolant if not replaced at 60 months X Flush and replace engine coolant at 120 months if not replaced at 102 0...

Page 465: ...malfunction is observed or suspected Retain all re ceipts This maintenance is recommend but not required WARNING You can be badly injured working on or around a motor vehicle Do only that service wor...

Page 466: ...re A List 466 Be Reasonable With Requests 466 m If You Need Assistance 466 m Warranty Information U S Vehicles Only 469 m Mopart Parts 469 m Reporting Safety Defects 469 In Canada 469 m Publication Or...

Page 467: ...list a number of items and you must have your vehicle by the end of the day discuss the situation with the service advisor and list the items in order of priority At many dealers you may obtain a rent...

Page 468: ...stomer Center Any communication to the Manufacturer s Customer Center should include the following information Owner s name and address Owner s telephone number home and office Dealership name Vehicle...

Page 469: ...thin three weeks of your vehicle delivery date If you have any questions about your service contract call the manufacturer s Service Contract Na tional Customer Hotline at 1 800 521 9922 The manufactu...

Page 470: ...ion and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer and...

Page 471: ...ts is written in straightforward language with illustrations dia grams and charts Diagnostic Procedure Manuals Filled with diagrams charts and detailed illustrations these practical manuals make it ea...

Page 472: ...e Grades Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled con ditions on a specified government test course For ex ample a tire gra...

Page 473: ...laboratory test wheel Sustained high temperature can cause the material of the tire to degenerate and reduce tire life and excessive temperature can lead to sudden tire failure The grade C corresponds...

Page 474: ...INDEX 10...

Page 475: ...and Balance 331 Alterations Modifications Vehicle 7 Antenna Satellite Radio 223 Antifreeze Engine Coolant 404 405 441 Disposal 406 Anti Lock Warning Light 178 310 Anti Theft Security Alarm Theft Alar...

Page 476: ...Warning Light 178 Break In Recommendations New Vehicle 70 Bulb Replacement 431 Bulbs Light 430 Cab Top Clearance Lights 438 Calibration Compass 136 Camper 160 Capacities Fluid 441 Caps Filler Oil Engi...

Page 477: ...ce 226 Compact Spare Tire 327 Compass 136 Compass Calibration 136 Compass Variance 137 Computer Trip Travel 132 Console Overhead 131 Contract Service 468 Coolant Pressure Cap Radiator Cap 406 Cooling...

Page 478: ...posal Antifreeze Engine Coolant 406 Door Ajar 181 Door Locks 26 Door Opener Garage 139 Drive Belts 393 Driving Off Pavement 268 Off Road 268 Electric Rear Window Defrost 86 154 Electrical Power Outlet...

Page 479: ...r 56 Exhaust Gas Caution 163 339 403 Exhaust System 163 402 403 Exterior Lighting 120 Fabric Care 423 Filters Air Cleaner 393 417 Engine Fuel 394 Engine Oil 392 442 Engine Oil Disposal 392 Flashers Tu...

Page 480: ...Fuel 335 Gasoline Reformulated 335 Gauges 173 Coolant Temperature 175 Fuel 180 Oil Pressure 174 Speedometer 174 Tachometer 173 Voltmeter 173 Gear Ranges 250 257 Gear Ratios 78 General Information 18...

Page 481: ...g Wires 393 Key 12 13 Wiring System Spark Plug Wires 393 Ignition Key Removal 13 Illuminated Entry 20 Infant Restraint 58 59 Inflation Pressure Tires 332 Inside Rearview Mirror 83 Instrument Cluster 1...

Page 482: ...e 438 Cargo 122 Center Mounted Stop 437 Check Engine Malfunction Indicator 177 Courtesy Reading 132 Cruise 181 Daytime Running 121 Fog 122 179 440 Four Wheel Drive Indicator 262 Hazard Warning Flasher...

Page 483: ...2 Lumbar Support 113 Maintenance 388 Maintenance Free Battery 396 Maintenance Procedures 388 Maintenance Schedule 446 Schedule A 460 Schedule B 449 Malfunction Indicator Light Check Engine 386 Manual...

Page 484: ...268 Oil Engine 389 442 Capacity 441 Change Interval 390 Dipstick 389 Disposal 392 Filter 392 442 Filter Disposal 392 Identification Logo 391 Materials Added to 392 Pressure Gauge 174 Recommendation 3...

Page 485: ...g 312 398 Sunroof 145 Windows 31 Power Steering Fluid 443 Power Wagon Features 78 Pregnant Women and Seat Belts 45 Pretensioners Seat Belts 43 Programmable Electronic Features 141 144 Programming Tran...

Page 486: ...ment Tires 330 Reporting Safety Defects 469 Restraint Head 112 Restraints Child 58 65 Ride Height 79 Rotation Tires 334 Safety Checks Inside Vehicle 163 Safety Checks Outside Vehicle 164 Safety Defect...

Page 487: ...Automatic Transmission 250 Manual Transmission 255 Transfer Case 261 Transfer Case Shifting into Transfer Case Neutral N 361 Transfer Case Shifting out of Transfer Case Neutral N 362 Shoulder Belt Up...

Page 488: ...Controls 224 Storage Behind the Seat 152 Storage Compartment Center Seat 152 Storage Vehicle 430 Storing Your Vehicle 430 Sun Roof 145 Supplemental Tire Pressure Information 332 Synthetic Engine Oil 3...

Page 489: ...placement 330 Rotation 334 Safety 313 322 Sizes 315 Snow Tires 333 Spare Tire 368 Spinning 328 Tread Wear Indicators 329 Wheel Mounting 369 Wheel Nut Torque 372 Tongue Weight Trailer Weight 350 Torque...

Page 490: ...ators 329 Trip Computer 132 Trip Odometer 176 180 Turn Signals 123 173 431 434 UConnect Hands Free Phone 87 Underhood Fuses 425 Uniform Tire Quality Grades 471 Universal Transmitter 139 Variance Compa...

Page 491: ...294 Rigging Techniques 305 Usage 289 Wind Buffeting 32 148 Window Airbag Side Curtain 54 Window Fogging 238 Windows 31 Power 31 Rear Sliding 155 Windshield Defroster 229 232 Windshield Washers 125 12...

Page 492: ...81 326 0724 First Edition Printed in U S A...

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